Samcon RoughCam IPM3016 User manual

RoughCam IPM3016
User Manual

Doc.-ID: 181210-PT10BA-ES-RoughCam IPM3016_en_rev.00.docx, page 2 of 24
Content
1Introduction ..............................................................................................................4
2Technical Data..........................................................................................................4
2.1 Illustration of the model key.................................................................................4
2.2 Electrical parameters...........................................................................................5
2.3 System cable.......................................................................................................6
2.4 Technical specification of the camera module.....................................................6
2.5 Other technical data............................................................................................7
3Safety guidelines......................................................................................................8
4Commissioning ........................................................................................................9
4.1 Step 1: Installation...............................................................................................9
4.2 Step 2: Electrical connection...............................................................................9
4.2.1 Potential equalization...............................................................................................................10
4.2.2 Connection and protection.......................................................................................................11
4.2.3 Connector pin assignment (RJ45)...........................................................................................12
4.2.4 Connection work on the terminal box ......................................................................................13
4.2.5 Tests prior to switching on voltage ..........................................................................................16
5Hardware Reset......................................................................................................17
5.1 Work preparation...............................................................................................17
5.2 Opening the housing.........................................................................................17
5.3 Closing of the housing.......................................................................................19
6Network access and visualization ........................................................................20
6.1 Browser Support................................................................................................20
6.2 Assigning the IP address...................................................................................20
6.3 Password / identification....................................................................................21
7Maintenance / Servicing / Alterations...................................................................21
8Repairs and Maintenance......................................................................................21
9Disposal / Recycling ..............................................................................................21
10 Drawings..............................................................................................................22

Doc.-ID: 181210-PT10BA-ES-RoughCam IPM3016_en_rev.00.docx, page 3 of 24
Table of Figures
Table 2.1 –Model key.......................................................................................................4
Figure 4.1 –PE connection RoughCam IPM3016...........................................................10
Table 4.1 –Potential equalization....................................................................................10
Figure 4.2 –Cable gland with cable ................................................................................11
Figure 4.3 –RoughCam IPM3016 T10-VA1.2.K1.BOR-N.N-xxx.N-T-0xx.......................11
Figure 4.4 –RoughCam IPM3016 T10-VA1.2.K1.BOR-N.N-xxx.N-P-0xx.......................11
Figure 4.5 –RoughCam IPM3016 T10-VA1.2.K1.BOR-LL.N-xxx.N-P-0xx .....................12
Figure 4.6 –RJ45 Pin assignment and cable pin assignment.........................................12
Table 4.2 –Electrical connection for model key „N.N“.....................................................14
Table 4.3 –Electrical connection for model key “LL.N“ ...................................................15
Figure 4.8 –Connection to the terminal box (models with heating).................................16
Figure 5.1 –Opening the RoughCam IPM3016...............................................................17
Figure 5.2 –Location of the control button ......................................................................18
Figure 5.3 –Disconnecting the mounting adapter ...........................................................18
Figure 10.1 –Dimensions of the T10 RoughCam IPM3016 ............................................23
Revision history
Product: T10 RoughCam IPM3016
Title: User manual RoughCam IPM3016 Type 10
Doc. -Id. 181210-PT10BA-ES-RoughCam IPM3016_en_rev.00.docx
Author: Eva Schneider
Date: December 10, 2018
Latest update: December 10, 2018
Rev.- Index
Date
Name
Remarks
Authorization of the EX Supervisor
0
Dec 10, 2018
E.Schneider
Compilation of the document
Digital unterschrieben von
Steffen Seibert
DN: cn=Steffen Seibert,
o=SAMCON, ou,
[email protected]
, c=DE
Datum: 2018.12.12 09:45:51
+01'00'

Doc.-ID: 181210-PT10BA-ES-RoughCam IPM3016_en_rev.00.docx, page 4 of 24
1 Introduction
The RoughCam IPM3016 is a very compact and robust digital camera (type T10) which is
manufactured by SAMCON Prozessleittechnik GmbH and can be used very flexibly for
various applications. Due to its dimensions and adaption options as well as the exchange-
able lenses with various angle of views, focal length and areas of focus, even sight glass
applications and process observations with only little object distances are possible.
Besides for fixed installation, the RoughCam IPM3016 is also certified to be used for mo-
bile applications (hand-held).
Due to the usage of high-quality PTFE sealings, not only the protection level IP68 is met
but also the chemical resistance is maximized.
2 Technical Data
2.1 Illustration of the model key
Modelvariants
Options
Productname1)
Type
2)
Housing
combination3)
Temperature
range4)
Cable length/m
5)
Cable
termin.6)
Lens7)
RoughCam
IPM3016
T10-
VA1.2.K1.BOR-
N.N-
005.N-
P-
090/046/017
T10-
VA1.2.K1.BOR-
N.N-
005.N-
T-
090/046/017
T10-
VA1.2.K1.BOR-
LL.N-
005.N-
T-
090/046/017
Table 2.1 –Model key
Explanations:
1) RoughCam IPM3016 = Functional camera description of the RoughCam (technical data /
specification of the individual camera module)
2) T10 = SAMCON Production type 10 (for safe areas)
3) VA1.2.K1.BOR = T11 housing (stainless steel 1.4404) with small diameter (ØVA=79mm)
VA1.2.K1.BOR = T11 VA1.x housing with maximum body length (LVA1.2.R = 136mm)
VA1.2.K1.BOR = K1 cable gland flange (axial cable gland, standard)
VA1.2.K1.BOR = Borosilicate sight glass DIN7080 standard execution, for video cameras
within visible spectral range and photographical infrared range (NIR), not
suitable for thermographic applications (MIR/ FIR)
4) N.N= Normal ambient temperature range, no heater installed (Tamb > -5°C)
N.N= No cooling system installed (Tamb < +55°C)
LL.N= PTC heater installed (Tamb > -60°C)
5) 005.N = Length of the connection line in meter at delivery. The standard cable
length is 5 m, minimum/ maximum cable length is: 001…095 [m] for

Doc.-ID: 181210-PT10BA-ES-RoughCam IPM3016_en_rev.00.docx, page 5 of 24
model key -N- and 001…005 [m] for model key -LL-
005.N= Non armoured cable
6) P= Plug- termination (standard)
CAT6, RJ-45 network plug (heavy duty), AWG 26-22,
contact assignment acc. to specification EIA/TIA-568B
Attention:
Only possible for model key N (without heating).
T = Terminal box termination (optional)
4 x PoE Mode A Anbindung (Camera PoE)
24VDC (Heater) (see chapter 4.2 electrical connection)
7) Lens Options
Models
Lens
Iris
Horizontal
AoV@16/9
Horizontal
AoV@4/3
T10-VA.1.2.K1.BOR-X.X-XXX.X-X-090 (wide (standard))
Megapixel lens 2,8mm
F2.6
90°
78°
T10-VA.1.2.K1.BOR-X.X-XXX.X-X-046 (normal)
Megapixel lens 6mm
F2.0
46°
34°
T10-VA.1.2.K1.BOR-X.X-XXX.X-X-017 (tele)
Megapixel lens 16mm
F1.8
17°
12°
2.2 Electrical parameters
Power supply camera: PoE, IEEE 802.3af/ 802.3at
Type 1 class 1, typical 2.9 W, max. 3.8 W
(LL models only MODE A PSE-devices!)
Power supply heater: 20W@-60°C@24VDC
Attention!
Per module, the switch-on power can reach Pmax > 100W! Supply cable fine wire fuses
have to be dimensioned accordingly by the end user.
It is recommended to use for example Typ: 2000 mA -T- time-lag (ESKA UL-microfuse
20x5mm)
The typical continuous power rating at the artic temperature range (TAMB -60°C) is
P(-60°C) = 14.8 W at a saturated condition
The typical start-up peak at the artic temperature range (-60°C) is Imax ≈4860mA!
The typical in-rush-duration for IPTC < 1000mA per module is tON ≤45s
The typical in-rush-duration for IPTC < 500mA per module is tON ≤120s (saturated range/
steady current)

Doc.-ID: 181210-PT10BA-ES-RoughCam IPM3016_en_rev.00.docx, page 6 of 24
2.3 System cable
Outer diameter: 8.7 ± 0.3mm
Bending radius: 8 x outer diameter at installation
4 x outer diameter after installation
Temperature range: -25°C to +80°C (at point of installation)
-60°C to +80°C (fixed installed)
Conductor design: 4 x 2 x AWG24/7 blank, CAT.6
Shielding: Copper braid, multiple wires 0-10 vz, opt. cover-
age approx. 80%
Outer sheath/characteristics: PUR FHF, halogen free, flame resistant (EN
60332-1-2), EMV shielded
2.4 Technical specification of the camera module
Please note:
Technical details of the internal CCTV module such as light sensitivity, resolution, frame
rate sensor, shutter times, lens details, streaming functions, supported network protocols,
event trigger, storage options, and picture parameter setting via the web interface are
thoroughly provided in the data sheets of the camera manufacturer and not part of the
T10 RoughCam user manual.
The Axis M3016
Data sheet:
https://www.axis.com/en-ca/products/axis-m3016/support-and-documentation
https://www.axis.com/files/datasheet/ds_m3016_t10104240_de_1809.pdf
User manual:
https://www.axis.com/files/manuals/um_m30_1741648_en_1709.pdf
Assigning IP addresses and accessing video streams:
https://www.axis.com/files/manuals/um_howtoassignanipad-
dress_t10118032_de_1801.pdf.pdf
Installation guide:
https://www.axis.com/files/manuals/ig_m30_1788577_en_1710.pdf

Doc.-ID: 181210-PT10BA-ES-RoughCam IPM3016_en_rev.00.docx, page 7 of 24
2.5 Other technical data
Protection level: IP 68 (IEC/ EN 60529)
Transportation / storage temperature: 5°C … +55°C
Ambient temperature: -60°C … +55°C (Type:…LL.N…)
-5°C … +55°C (Type:…N.N…)
Housing material of the enclosure according to DIN EN 10027-2: 2015-07 (designation
system for steel):
Housing material (standard)MNo.: 1.4404 (X2CrNiMo17-12-2),
AISI 316L / V4A
Additional metallic and non-metallic materials of the T11 VA1.2.x.x
housing: Zinced spring steel MNo.: 1.0330, PTFE with
glass microbeads (GYLON Style 3504 blue),
silicone-coating (Silcoset 105 incl. CureAgent
28), VMQ (silicone), thermos transfer foil made
of polyester (acetone resistant), cable glands
made of brass, nickel-plated (MsNi)
Sight glass material: Borosilicate glass “Ilmadur 10/ I-420”
Internal materials: Optical and electronical components, div. ther-
moplastic plastics: polyamide (PA6.6/ PA2000)
and polyoxymethylene (POM) isolators and
supporting adapters, Aluminum die cast, zinced
(aluminum universal adapter (EN AW-
ALSi1MgMn), PTC-ceramics, PUR, etc.
Weight (without accessories): 3,000 g
Weight of accessories: 800 g (wall mount bracket WMB-S)
400 g (hood WPR-VA1.2)
50 g (hinge attachment SCH-VA1.x)
(further accessories upon request)
Dimensions housing (wxhxd): 79.0mm x 96.0mm x 158.0mm
Dimensions with accessories (WxHxD): 97.0mm x 193.0mm x 299.5mm
(with wall mount bracket and hood)
Media resistance: Exclusively checked upon request!
Generally: corrosion resistant, as well as chemi-
cal highly resistant against a variety of fluid and
gaseous components of the industriel area and

Doc.-ID: 181210-PT10BA-ES-RoughCam IPM3016_en_rev.00.docx, page 8 of 24
suitable for offshore applications (see general
specification of stainless steell MNo.:1.4404 /
AISI316L), surface finish and modification of the
Ex d housing
1
, elastomer sealings of the ca-
bles, as well as the GYLON flat seals of the
housing flange, etc.)
3 Safety guidelines
Please observe the national regulations regarding security and accident prevention
and the safety guidelines given below in this user manual!
Attention!
Only original parts of SAMCON Prozessleittechnik GmbH may be used
for repairs. Repairs only be carried out in accordance with the nationally
applied regulations and by SAMCON Prozessleittechnik GmbH.
Attention!
External heat and/ or cooling sources are to be taken into account dur-
ing the setting up. The permissible temperature range for transporta-
tion, storage, and operation of the camera has to be observed
Prior to the first use, you should test the camera corresponding to the instructions
given in the chapter Commissioning.
1
Protective coating, electro polishing, etc. …

Doc.-ID: 181210-PT10BA-ES-RoughCam IPM3016_en_rev.00.docx, page 9 of 24
4 Commissioning
For the camera’s installation and operation, the relevant national regulations, as well as
the generally accepted rules of technology shall prevail. Before mounting the camera, thor-
oughly check it for any transport damage, especially at the housing and cable. Installation,
electrical connection and the first commissioning must only be carried out by qualified per-
sonnel.
Attention!
Please observe the national regulations regarding security, installation,
and accident prevention as well as the safety guidelines described in
this user manual!
4.1 Step 1: Installation
Install the RoughCam IPM3016 at the desired location. You can found mounting options
and additional accessories at http://samcon.eu.
Attention!
Prior to the camera installation, take external sources of heat or cold
into account! Observe the permissible temperature range!
4.2 Step 2: Electrical connection
Attention!
The electrical connection of the equipment must be executed by quali-
fied personnel only!
Attention!
It is mandatory that the housing of the RoughCam Series has to be
grounded via a PE-connection!
The T10 RoughCam IPM3016 is delivered with the electrical connection. The maximum
cable length (PD to PSE) is 95 m (depending on electromagnetic tolerance/ EMC environ-
ment) and can be determined individually to reflect the particular customer specifications.
The RoughCam IPM3016 is manufactured with a cable pigtail reflecting the desired cable
length. Depending on the model option, the ending of the camera’s cable connection is
either furnished with a plug or connected to the terminal box.

Doc.-ID: 181210-PT10BA-ES-RoughCam IPM3016_en_rev.00.docx, page 10 of 24
4.2.1 Potential equalization
Figure 4.1 –PE connection RoughCam IPM3016
The potential equalization (graunding of the camera housing) is mandatory in order to
avoid electrostatic charging and hence spark generation. The screw terminal on the
housing’s rear side is intended for this purpose (q.v. figure 4.1). The profile of the
potential equalization has to reflect the national grounding instructions (min. 4 mm2).
Connection table:
Potential
Color (IEC 60757)
Profile
Comment
PE
GN/YE
4 mm2(fix)
Screw terminal: Slotted screw M4 x 0.7 (DIN
84) with washer Ø 9 mm (DIN 125A). 3Nm
tightening torque has to be observed!
Table 4.1 –Potential equalization