Samcon RoughCam IPP1275 User manual

RoughCam®IPP1275
User Manual

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Table of contents
1Introduction ..............................................................................................................4
2Technical data ..........................................................................................................5
2.1 Illustration of the model key.................................................................................5
2.2 Electrical parameters of the camera....................................................................6
2.3 System cable SKD04-T.flex ................................................................................6
2.4 Video-technical characteristics............................................................................7
2.5 Other technical data............................................................................................7
3Safety Instructions...................................................................................................8
4Installation ................................................................................................................8
5Electrical connection .............................................................................................10
5.1 Potential equalization........................................................................................10
5.2 Connection work at the device (terminal box) and fuses...................................11
5.2.1 Direct routing............................................................................................................................11
5.2.2 Plug assignments (RJ12) of the sensor unit............................................................................11
5.2.3 Tests prior to switching on voltage ..........................................................................................12
6Working inside the housing ..................................................................................13
6.1 Preparation for work:.........................................................................................13
6.2 Opening the sensor unit housing.......................................................................13
6.3 Main unit............................................................................................................14
6.3.1 Hardware Reset.......................................................................................................................14
6.3.2 Removing / inserting a SD memory card.................................................................................15
6.4 Closing of the housing.......................................................................................15
7Network access and visualization ........................................................................16
7.1 Browser Support................................................................................................16
7.2 Assigning the IP address...................................................................................16
7.3 Password/ Identification ....................................................................................17
8Maintenance / Modification....................................................................................17
9Disposal / Recycling ..............................................................................................18
10 Drawings & 3D models.......................................................................................18
11 Certificates and further documentation............................................................18
12 Notes....................................................................................................................19

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Table of Figures and Charts
Table 2-1 Model key..........................................................................................................5
Figure 2-1 Sectional view of SKD04-T.flex........................................................................6
Table 2-2 Other technical data ..........................................................................................7
Table 4-1 Mounting accessories........................................................................................9
Figure 5-1 RoughCam IPP1275 Potential equalization ...................................................10
Table 5-1 Potential equalization ......................................................................................10
Figure 5-2 RoughCam IPP1275 T10-VA0.1.K1.BOR-N.N-xxx.N-P.................................11
Table 6-2 Pin assignment of the RJ12 plug (SKD04-T.flex) ............................................12
Figure 6.1 –Opening the RoughCam IPP1275 (Fig. similar)...........................................13
Figure 6-2 Structure of the main unit P12 MkII................................................................14
Figure 7-1 Axis IP Utility ..................................................................................................17
History of revisions
Product: RoughCam® IPP1275
Title: User Manual for RoughCam®IPP1275
Doc. -Id. 210212-PT10BA-ES-RoughCam IPP1275_en_rev.00.docx
Author: Eva Schneider, Grad. Eng. (UAS)
Created on: 12.02.2021
Rev.
Index
Date
Name
Comment
Supervisor
0
12.02.2021
E. Schneider
Compilation of the document

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1 Introduction
RoughCam IPP1275 is an unltra compact varifocal-camera for use in industrial areas.
The camera has a high-definition television resolution (1920x1080) and is equipped with
a powerful vario focus lens. RoughCam IPP1275 is a modular ex-network-camera. This
means that it consists of two units: the ultra compact sensor unit (lens and image sensor)
and the main unit (network, power and memory card slot).
The RoughCam series is suitable for indoor as well as outdoor applications. It is extreme-
ly robust and therefore perfect for even the roughest industrial conditions. The stainless
steel housing allows additional alloys, a powder coating, or coats of varnishes as well as
various mechanical accessories in order to extend the resistance towards extreme envi-
ronmental conditions (salt water, acid, solar radiation, high mechanical strains etc.). Due
to the usage of high-quality PTFE sealings, not only the protection level IP68 is reached
but also the chemical resistance is maximized. For more information please visit our
website at www.samcon.eu/en
When designing RoughCam IPP1275, we attached a very high importance to mechanical
precision and high quality of stainless steel.

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2 Technical data
2.1 Illustration of the model key
1)
Productname
2)
Type
3)
Housing-
combination
4)
Temp.-
range
5)
Cable
length [m]
6)
Cable
termin.
RoughCam
IPP1275
T10-
VA0.1.K1.BOR-
N.N-
005.N-
P
Table 2-1 Model key
Explanations:
1) RoughCam IPP1275 = Functional camera description of the RoughCam Series (technical data/
specification of the individual camera module)
2) T10 = SAMCON Production- Type 10 cameras for safe areas
3) VA0.1.K1.BOR = T11 housing (stainless steel 1.4404) with small diameter
ØVA2=48mm)
VA0.1.K1.BOR = T11 VA0.1 housing with minimum body length (L.R = 127mm)
VA0.1.K1.BOR = K1 cable gland flange
VA0.1.K1.BOR = Borosilicate sight glass DIN7080 (standard, for video cameras within visible
spectral range: λ= 350…2000 [nm] and photografical infrared range (NIR),
not suitable for thermographic applications (MIR/ FIR)
4) N.N= Normal ambient temperature range (Tamb > -20°C)
N.N= No high temperature battery installed (Tamb < +50°C)
5) 005.N = Length of the connection line in meter at delivery; 5m is the
standard cable length, max. cable length is: 003…25 [m]
005.N= Non armoured cable
6) P= Plug- termination (standard)
CAT6, RJ-12 network plug (heavy duty), AWG 26-22,
contact assignment acc. To specification EIA/TIA-568B

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2.2 Electrical parameters of the camera
Power supply of the camera via Ethernet (PoE):
Voltage supply: PoE, IEEE 802.3af/802.3at type 1 class 2
Reference voltage: +4 V DC
Maximum power consumption: 4.0 W
Typical power consumption: 2.5 W
2.3 System cable SKD04-T.flex
Description: Data transfer and power supply of the camera
module
Jacket colour: Green (GN), similar to RAL 6018
Outside diameter: 8.7 ± 0.3 mm
Bending radius: 8 x Dawhen installed and 4 x Daafter installation
Temperature: -25°C … +80°C during installation
-60°C … +80°C fixed installed
Data line: 4 x 2 x AWG24/7 blank, CAT.6
Shielding: Copper, tinned wire 0.10, optical cov. app. 80%
Outer jacket/ Properties: PUR FHF, halogen-free, flame-retardant (EN
60332-1-2), EMV shielded, suitable for drag
chains,
(see www.samcon.eu)
Quicklink:
https://www.samcon.eu/fileadmin/documents/en/60-Assembling%26mounting/SKD04-T.flex_Datasheett.pdf
Figure 2-1 Sectional view of SKD04-T.flex

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2.4 Video-technical characteristics
We use the AXIS P1275 Network Camera in a pressure-resistant enclosure. For details,
please refer to the Product Documentation, video-technical data of AXIS®:
https://www.axis.com/products/axis-p1275
2.5 Other technical data
Protection class: IP 68/IP66 (IEC /EN 60529)
Transport/storage temperature: 0°C…+50°C
Ambient temperature (EX): -20°C…+50°C
Other technical data see: https://www.samcon.eu/en/products/roughcam/roughcam-ipp1275/
Table 2-2 Other technical data
Sensor Unit (Ex-d)
Main Unit
Permissible ambient temperature
-20°C … +50°C
-20°C … +50°C
Protection class as per EN
60529/IEC 529
IP68
(Test conditions: 0.5h/8m
water column 5°C)
IP66
Housing material
stainless steel, mat. no. 1.4404
polycarbonat (T08-…-P) or
aluminium (T08-…-TD)
Weight
about 0.7 kg
0.72 kg (T08-…-P)
approx. 4 kg (T08-…-TD)
Dimensions
D48mm x 127mm
16.5mmx46mmx109mm (T08-P)
192mmx192mm (T08-…-TD)

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3 Safety Instructions
Please observe the national safety regulations and regulations for prevention of
accidents, as well as to the safety instructions given below in this User Manual!
Attention!
Repairs may only be carried out by using original parts from the man-
ufacturer. Repairs may only be carried out in accordance with the na-
tionally applied regulations and exclusively by the manufacturer.
Attention!
Prior to installation, take external sources of heat or cold into account!
The temperature ranges prescribed for storage, transport and operat-
ing must be adhered to!
4 Installation
For commissioning and operating the camera, the relevant national regulations, as well
as the generally accepted rules of technology shall prevail. Before mounting the camera,
thoroughly check it for any transport damage, especially on the housing and cable. Instal-
lation, electrical connection and the first start must only be carried out by qualified spe-
cialists.
Work preparation:
Attention!
Prepare your work carefully and in accordance with the relevant
regulations.
To ensure the best image quality delivered by the network camera, plan the installation
site carefully (consider light conditions, object distance or size, angle and minimum object
distance to the focus).
Use appropriate tools and aids.
When working, ensure a safe stand.
Make sure that any static charge is avoided.
The RoughCam®IPP1275 consists of a robust sensor housing (T10) and a Main Unit
P12 MkII for safe areas. The sensor unit is equipped with a flexible cable (5 to 25 m).
Mount the sensor unit according to the desired field of view. Install the main unit so that a
good accessibility is provided, in order to facilitate electrical connection.

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Drawings for drill hole patterns and further information can be viewed on our product
page:
Quick link:
https://www.samcon.eu/en/products/roughcam/roughcam-ipp1275/
Optional mounting accessories
Wall bracket
WMB-...
WALL MOUNT EXCAM VA1.x
Wall bracket for devices of T08-VA0-series
Suitable for hanging the camera on walls.
Material: stainless steel 1.4404
Weight: 0.68 kg
Dimensions: 80 x 100 x 205 mm
Pole adapter
PMB-…
POLE MOUNT EXCAM VA1.x (-)
Pole apter for VA wall mount
Material: stainless steel 1.4404
Suitable for pole diameters
between 50 and 105 mm
Load-bearing capacity: 45 kg
Dimensions:120x180x130 at masts of Ø 60 mm)
Hinge
attachment
SCH-…
Hinge attachment SCH-VAx.x
Hinge attachment for easy mounting on round
sight glasses acc. to DIN 28120/28121 or similar
for VA
Material: stainless steel AISI 316L/1.4404
Weight: ca. 0.04 kg
Dimensions WxHxD [mm]: 29.2x40x73.1
Table 4-1 Mounting accessories

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5 Electrical connection
Attention!
The electrical connection of the equipment may only be carried out by
qualified and skilled personnel!
Attention!
It is absolutely necessary to ground the RoughCam®series’housing
via the PA connection.
The delivered RoughCam®IPP1275 is equipped with an electrical connection cable of
the type SKD04-T.flex. The maximum transmission range from the camera to the next
active network interface is 25 meters and can be individually specified by the client. The
user is NOT authorised to do electrical connection procedures inside the pressure-
resistant enclosure.
5.1 Potential equalization
Figure 5-1 RoughCam IPP1275 Potential equalization
Potential equalization/grounding of the camera housing is absolutely necessary, in order
to avoid static charges and thus the formation of sparks. For this purpose, a screw termi-
nal is provided at the rear side, at the bottom (right) (see Figure 5-1). The cross-section
of the potential equalization should comply with the National Ground Rules (at least
4mm2).
Wiring table:
Potential
Colour (IEC 60757)
Cross-
section
Comment
PA
GN/YE
4 mm2(rigid)
Terminal: Slotted screw M3x0.5 (DIN 84) with
washer Ø9mm (DIN 125A),
Keep 1.2 Nm tightening torque!
Table 5-1 Potential equalization

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5.2 Connection work at the device (terminal box) and fuses
Power supply for the camera (PoE)
Voltage supply: PoE, IEEE 802.3af/802.3at type 1 class 2
Reference voltage: +4 V DC
Maximum power consumption: 4.0 W
Typical power consumption: 2.5 W
The figure 5.2 illustrates the cable termination of the RoughCam IPP1275.
Figure 5-2 RoughCam IPP1275 T10-VA0.1.K1.BOR-N.N-xxx.N-P
5.2.1 Direct routing
At the cable end of the sensor unit, the cable is equipped with an RJ12 ethernet plug with
Power over Ethernet (PoE). The plug (Fig. 5-2) is to be connected to the PoE outlet of
the Main Unit (P12 MkII, without pressure tight casing).
It is suggested connecting the Sensor Unit with the Main Unit prior to powering the Main
Unit. If the Sensor Unit will be unplugged and then re-connected, it is possible that the
Main Unit needs to be rebooted. The maximum cable length is 25 m.
5.2.2 Plug assignments (RJ12) of the sensor unit
If the cable of the Sensor Unit needs to be shortened (the cable must not be extended),
the plug needs to be disassembled professionally. When re-mounting the plug it is man-
datory to observe the correct pin assignment. Usually two strands of the same color code
(IEC60757) are connected.
The pin assignment of the SKD04-T.flex is as folllows:

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Table 6-2 Pin assignment of the RJ12 plug (SKD04-T.flex)
It is necessary to make sure that the cable shield is grounded on side of the terminal block!
Attention!
Finally, check your network installation with a Class-D Link Test.
Particularly in EMC critical environments, it is necessary to make sure that the cable shield is
grounded on side of the terminal block!
The maximum cable length between camera and terminal box is 25 m.
5.2.3 Tests prior to switching on voltage
Attention!
Prior to starting the device, perform all tests as indicated by the na-
tional regulations. Furthermore, check the correct function and instal-
lation of the device in accordance with this User Manual and other ap-
plicable regulations.
Attention!
Incorrect installation or operation of the camera may lead to a loss of
warranty!
Attention!
Do not switch on the camera at temperatures below 0°C!

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6 Working inside the housing
The customer may open the housing only to change the focus.
6.1 Preparation for work:
Attention!
Prepare your work carefully and in accordance with the relevant
regulations.
6.2 Opening the sensor unit housing
Opening the sensor unit`s housing is only permitted to change the focus. Afterwards, the
housing has to be closed again! The steps below have to be followed very carefully.
Figure 6.1 –Opening the RoughCam IPP1275 (Fig. similar)
Loosen the six M3 cylinder-head hexagon screws (DIN 912/ ISO 4762) together with their
spring rings (DIN 127A) on the rear side of the cable and power supply flange. Caution:
do not touch the screw threads with your skin or clothes! On the threads, there is LOC-
TITE® 243™ (chemical basis is dimethacrylate ester) applied to prevent the bolted con-
nection from unintentional loosening because of impacts and vibrations and to seal them
tightly. It is not permitted for the customer to open the front-side sight glass flange! There
is no need of such an action.
Carefully pull out the cable and supply flange to the rear, as straight as possible. Be-
cause of negative pressure, it may be difficult to remove the flange. The cylindrical clear-
ance fit (H8f7 - DIN ISO 286) of the camera body and flange may not be tilted!
Attention: The mounting adapter with camera modul and the optics are fixed on the cable
and supply flange. Dealing with these components, too, you have to work very carefully
and precisely in order to avoid canting and damage to the in-built components! Caution:
do not touch the cylindrical fit surface with your skin or clothes! On the surface, there is
oil lubricating paste to protect the surface against fretting corrosion and mechanical
stresses.

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When you open the housing, pay attention that you do not damage the GYLON® flat seal
(blue, RAL5012) and do not make it dirty! The flat gasket is loosely attached to the cable
and power supply flange. It is fixed only by the bolted connections!
Pull out the camera carefully and pay attention not to clamp the cables.
6.3 Main unit
Figure 6-2 Structure of the main unit P12 MkII
6.3.1 Hardware Reset
To set all the parameters of the RoughCam IPP1275 (including the IP address) to default
values, you should run a hardware reset.
The parameters can be reset via the web interface or manually. If the camera placed in
the network can no longer be reached or its state is uncontrollable, the reset should be
performed manually. To do so, proceed as follows:
1. Disconnect the camera installation module (Axis P1275) from the power supply.
2. Press and hold the control button and, at the same time, connect the system to the
voltage supply (PoE).
3. Hold the control button pressed for about 30 seconds.
4. Release the control button. After about a minute, the AXIS P1275 will return to fac-
tory defaults. If there is a DHCP server in the network, the IP address will be the
following: 192.168.0.90 (subnet masking 255.255.255.0).
5. IP address and password can be redefined. If the hardware reset is not satisfacto-
ry or the network camera shows serious conflicts or does not work as usual (errors
in the browser visualisation, frozen images, control commands no longer pro-
cessed, slowing down of the system, etc.), it may be necessary to re-install the
current firmware, or to install an update.

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6.3.2 Removing / inserting a SD memory card
Note:
The RoughCam IPP1275 has a slot for a micro SDHC memory card (card not included).
Saved video files can be played and deleted via the web interface. They are also availa-
ble in a download list. Moreover, the videos available in the memory card can also be
accessed via FTP server in the network.
If the memory card has to be replaced by the user, it should be, as far as possible, empty
and pre-formatted with an ext4 or vFAT file system.
When touching electrical components, observe potential equalization
(grounding of the body): carry electrostatic-discharge clothes, a PE
wristband etc.!
6.4 Closing of the housing
For closing the housings, proceed in reverse order as when opening. Use exclusively
original screws included in the supply.
Attention!
Do not lock-in any foreign objects in the housing.
Dismantled screw locks (spring washers DIN 127A) must be used again.
The GYLON® gasket must be used in undamaged condition, according to the flange hole
pattern, and placed between the flange and the hull. The lateral position of the flat sur-
face / contact surface is arbitrary.
If, when closing the housing, you see that the surface of the fitting gap is dirty or insuffi-
ciently lubricated, clean it with a clean cloth and de-grease it with a suitable cleaning
agent. Then re-grease it with lubricant suitable for this specific application (e.g., Mo-
lykote® P-40 gel for standard applications or special grease OKS 403 in the event of
heavy seawater influence).
The screwed connections of flange and body components must always be tightened
crosswise to a torque of 1.2 Nm! Do not tighten the screw too strongly! It can cause rup-
ture of the cylinder head or over-stretching the threads, and thus to impairment of the
pressure resistance or ignition protection class
Cylinder-head bolts for connection of the camera body with the flange
component must always be tightened at a 1.2 Nm torque - crosswise
and evenly!

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7 Network access and visualization
The most important procedures of the first starting up the camera are described below.
The configuration menu of the web surface allows an intuitive navigation and offers sev-
eral configuration possibilities. For detailed documentation and information how to use
the web Interface, please see the User Manual for Axis or visit the following website:
https://www.axis.com/products/axis-p1275
The delivered RoughCam IPP1275 is set to the applicable net frequency (50Hz or 60Hz).
If the camera is used at a location with a differing net frequency, the image might start to
flicker, particularly in surroundings with fluorescent tubes. In such a case, the applicable
settings have to be carried out inside the menu “System Options > Advanced > Plain
Config”.
User: root
Password: root
7.1 Browser Support
A list of the currently supported web browsers, operating systems, required add-ons, etc.
can be viewed at:
http://www.axis.com/techsup/cam_servers/tech_notes/browsers.htm
7.2 Assigning the IP address
The RoughCam IPP1275 is intended for use in an Ethernet network and requires an IP
address to access and control it. In the most today’s networks, a DHCP server is inte-
grated. This server automatically assigns an IP address.
If there is no DHCP server available in the network, the IP default address of RoughCam
IPP1275 is “192.168.0.90” (subnet masking 255.255.255.0).
With the “AXIS IP Utility”, it is possible to determine the IP address under Windows; the
included USB stick contains this application.
If it is not possible to assign the IP address, it might be necessary to
change the firewall settings!

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The “AXIS IP Utility“ tool automatically recognizes all RoughCam devices and visualises
them in the device list. It can also be used to manually assign a static IP address. For this
purpose, the RoughCam IPP1275 network camera has to be installed in the same physi-
cal network segment (physical subnet) as the computer on which the AXIS IP Utility is
running. The network signature of RoughCam IPP1275 is "AXIS P1275" (see Figure 7-1).
MAC address and serial number for clear device identification are also detected and dis-
played.
Figure 7-1 Axis IP Utility
7.3 Password/ Identification
The following user name is set at the factory: root
The following password is set at the factory: root
8 Maintenance / Modification
The applicable regulations for the maintenance and servicing of electrical devices in po-
tentially explosive atmospheres must be adhered to.
The required maintenance intervals are specific to the individual devices. The operating
company has to determine these intervals depending on the application parameters. The
maintenance tasks especially include examination of parts on which the ignition protec-
tion depends (e.g., proper condition of the casing, seals and cable entry points). If
maintenance measures are necessary they have to be initiated and/or executed.
Repairs may only be carried out with original parts of SAMCON Prozessleittechnik
GmbH. Damaged pressure-resistant housings have to be replaced completely. In case of
doubt, send the part in question back to SAMCON Prozessleittechnik GmbH.
Reparations concerning the explosion protection must only be carried out in accordance
with nationally applied regulations by SAMCON Prozessleittechnik GmbH or by an au-
thorised electrical technician authorised by SAMCON Prozessleittechnik GmbH. Rebuild-
ing of or alterations to the devices are not permitted.
RoughCam IPP1275
AXIS P1275

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9 Disposal / Recycling
When disposing of the device, nationally applicable regulations must be observed.
This Document is subject to alterations and additions.
10 Drawings & 3D models
All drawings, 3D models, certificates and other information are available in the download
area of the product page on our website:
https://www.samcon.eu/en/products/roughcam/roughcam-ipp1275/
If you wish additional technical information, please contact us at: [email protected]
11 Certificates and further documentation
Certificates and further documentation are available in the download area at the product
website:
https://www.samcon.eu/en/products/rough/roughcam-ipp1275

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12 Notes

Schillerstrasse 17, 35102 Lohra-Altenvers,
Germany
www.samcon.eu, [e-mail]
Phone: [phone], fax: - 31