Samcon ExCam IPM2036 User manual

ExCam®IPM2036
User Manual

Doc.-ID: 220607-PT08BA-ES-ExCam IPM2036_en_rev.00.docx, Page 2 of 36
Table of contents
1Introduction ..............................................................................................................4
2Technical data ..........................................................................................................4
2.1 Explosion protection............................................................................................4
2.2 Illustration of the model key.................................................................................5
2.3 Electrical parameters of the camera....................................................................6
2.4 Connection cable Ex-d - Ex-e..............................................................................7
2.4.1 Connection cable for models without cooling (SKD02-T/ASKD02-T)........................................7
2.4.2 Connection cable for model with cool.Jacket (SKD05-HT) .......................................................8
2.5 Video-technical characteristics............................................................................8
2.6 Other technical data............................................................................................8
2.7 IR-LED illumination..............................................................................................9
2.7.1 Settings for automatic switching to night mode .........................................................................9
2.7.2 Optimize IR illumination.............................................................................................................9
2.7.3 Illumination tests......................................................................................................................10
3Safety Instructions.................................................................................................11
4Installation ..............................................................................................................12
5Electrical connection .............................................................................................14
5.1 Potential equalization........................................................................................14
5.2 Connection work at the device (terminal box) and fuses...................................15
5.3 External connection and protection...................................................................19
5.3.1 Direct routing from the ExTB-3 into the safe area...................................................................19
5.3.2 Routing via ExConnection Rail (optional accessories)............................................................20
5.3.3 Appropriate cables & cable entries..........................................................................................21
5.3.4 Fusing......................................................................................................................................22
5.3.5 Plug assignments (RJ45).........................................................................................................23
5.3.6 Tests prior to switching on voltage ..........................................................................................24
6Working inside the camera housing (Ex-d)..........................................................25
6.1 Preparation for work:.........................................................................................25
6.2 Opening the pressure-resistant housing............................................................25
6.3 Removing / inserting a SD memory card...........................................................28
6.4 Hardware Reset ................................................................................................29
6.5 Closing of the pressure-resistant housing.........................................................29
7Network access and visualization ........................................................................31
7.1 Browser Support................................................................................................31
7.2 Assigning the IP address...................................................................................31
7.3 Password/ Identification ....................................................................................32
8Maintenance / Modification....................................................................................32
9Disposal / Recycling ..............................................................................................33
10 Drawings & 3D models.......................................................................................33
11 Certificates and further documentation............................................................34
12 Notes....................................................................................................................35

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Table of Figures and Charts
Table 2-1 Model key..........................................................................................................5
Figure 2-1 Sectional view of SKD02-T...............................................................................7
Figure 2-2 Sectional view of ASKD02-T ............................................................................7
Figure 2-3 Sectional view of SKD05-HT............................................................................8
Table 2-2 Other technical data ..........................................................................................8
Table 4-1 Mounting accessories......................................................................................13
Figure 5-1 ExCam IPM2036 Potential equalization.........................................................14
Table 5-1 Potential equalization ......................................................................................15
Figure 5-2 ExCam IPM2036 T08-VA2.1.K1.BOR-L.H-xxx.N-T........................................15
Figure 5-3 ExCam IPM2036 T08-VA2.1.K1.BOR-L.H-xxx.N-P........................................15
Figure 5-4 ExCam IPM2036 T08-VA2.1.K1.BOR-L.HH-010.N-T.....................................16
Figure 5-5 Video Tutorial ExTB-3....................................................................................16
Table 5-2. Wire assignment of terminal box ExTB-2 .......................................................17
Table 5-3 Wire assignment of terminal box ExTB-2/3 (ASKD02-T).................................17
Table 5-4 Wire assignment of terminal box ExTB-2 (SKD05-HT)....................................17
Figure 5-6 Sample circuit of terminal box ExTB-2 ...........................................................18
Figure 5.7 –Connection to the terminal box....................................................................18
Figure 5-8 ExTB-3 -> Safe area ......................................................................................19
Figure 5-9 ExTB-3 -> ExConnection Rail.........................................................................20
Figure 5-10 Ex-d cable selection.....................................................................................21
Figure 5-11 Barrier gland.................................................................................................22
Figure 5-12 Plug assignment, RJ45 ................................................................................23
Figure 6-1 Removing the weather protection roof (1/2) (this illustration is an example)..26
Figure 6-2 Removing the weather protection roof (2/2) (similar illustration) ....................26
Figure 6-3 Opening the ExCam IPM2036 (similar illustration).........................................27
Figure 6-4 Structure of the camera (similar illustration)...................................................28
Figure 7-1 Axis IP Utility ..................................................................................................32
History of revisions
Product: ExCam® IPM2036
Title: User Manual for ExCam®IPM2036
Doc. -Id. 220607-PT08BA-ES-ExCam IPM2036_en_rev.00.docx
Author: Eva Schneider, Grad. Eng. (UAS)
Created on: 07.06.2022
Rev.
Index
Date
Name
Comment
Approved by the ATEX Supervisor
0
07.06.2022
E. Schneider
Compilation of the document
Digital unterschrieben von Steffen
Seibert
DN: cn=Steffen Seibert, o=SAMCON,
ou, [email protected],
c=DE
Datum: 2022.07.21 15:40:11 +02'00'

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1 Introduction
The ExCam IPM2036 is a powerful mega-pixel day-/night IP camera (4MP resolution)
with advanced analysis (object classification). It is certified by ATEX, IECEx and EAC-Ex.
The camera has a high-definition television resolution (2668x1512) and is equipped with
integrated IR-illumination. Besides this it has a Deep Learning Processor Unit for artificial
intelligence with deep learning.
The ExCam series is certified both in accordance with the European (ATEX) and interna-
tional directive (IECEx). The explosion-protected housing is approved for ATEX group II
for zones 1, 2, 21 and 22 including the explosion groups IIC / IIIC. To see other approv-
als, please visit our website at www.samcon.eu/en
When designing the ExCam IPM2036, we attached a very high importance to safety, me-
chanical precision and high quality of stainless steel.
2 Technical data
2.1 Explosion protection
Identification marks
acc. to Directive 2014/34/EU: II 2G (zone 1 and 2)
II 2D (zone 21 and 22)
I M2
1
Explosion protection (gas): Ex db IIC T5 Gb
Explosion protection (dust): Ex tb IIIC T95°C Db
Explosion protection (mining): Ex db I Mb
Protection class: IP 66/68 (IEC /EN 60529)
Transport/storage temperature: -40°C…+65°C (non-condensing)
Ambient temperature (EX): -30°C…+55°C (Type…L.H…)
-60°C…+55°C (Type…LL.H…)
-30°C…+120°C (Type…L.HH)
2
Named testing laboratory: TÜV Rheinland (number 0035)
EU type approval certificate: TÜV 18 ATEX 8218X (2018)
IECEx Certificate of Conformity: TUR 18.0023X (2018)
EAC-Ex TUR Report: TC RU C-DE.AБ.61.B.00381/19
Other certificates see: https://www.samcon.eu/en/products/network/excam-ipm2036/
1
Certification for mining only for models with armoured cable and plug termination.
2
This model requires the SAMCON cool.Jacket. The temperature class must be reduced to T3.

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Attention!
The instructions stated on the type plates have to be observed!
2.2 Illustration of the model key
Ex product-
name
Model variants
Options
1)
2)
Type
3)
Housing-
combination
4)
Temp.-
range
5)
Cable
length [m]
6)
Cable
termin.
7)
Lens
ExCam
IPM2036
T08-
VA2.1.K1.BOR-
L.H-
005.N-
P-
085/056/041
T08-
VA2.1.K1.BOR-
L.H-
005.N-
T-
085/056/041
T08-
VA2.1.K1.BOR-
L.H-
005.A-
P-
085/056/041
T08-
VA2.1.K1.BOR-
L.H-
005.A-
T-
085/056/041
T08-
VA2.1.K1.BOR-
LL.H-
005.N-
P-
085/056/041
T08-
VA2.1.K1.BOR-
LL.H-
005.N-
T-
085/056/041
T08-
VA2.1.K1.BOR-
LL.H-
005.A-
P-
085/056/041
T08-
VA2.1.K1.BOR-
LL.H-
005.A-
T-
085/056/041
T08-
VA2.1.K1.BOR-
L.HH-
005.N-
P-
085/056/041
T08-
VA2.1.K1.BOR-
L.HH-
005.N-
T-
085/056/041
Table 2-1 Model key
Explanations:
1) ExCam IPM2036 = Functional camera description of the ExCam Series (technical data/
specification of the individual camera module)
2) T08 = SAMCON Production- Type 08
3) VA2.1.K1.BOR = T07 ex d housing (stainless steel 1.4404) with large diameter
ØVA2=113mm)
VA2.1.K1.BOR = T07 VA2.1 housing with medium body length (L.R = 210.20mm)
VA2.1.K1.BOR = K1 cable gland flange
VA2.1.K1.BOR = Borosilicate sight glass DIN7080 (standard, for video cameras within visible
spectral range: λ= 350…2000 [nm] and photografical infrared range (NIR),
not suitable for thermographic applications (MIR/ FIR)
4) L.X= Low ambient temperature range, standard heater installed (Tamb > -30°C)
X.H= High temperature (Tamb < +55°C)
LL.H= PTC heater installed (Tamb > -60°C)
L.HH= Active cooling with cool.Jacket for extreme high temperatures
(Tamb < +120°C)
5) 005.N = Length of the connection line in meter at delivery; 5m is the
standard cable length, max. cable length is: 005…100 [m]
005.N= Non armoured cable
005.A= Armoured cable

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6) P= Plug- termination (standard)
CAT6, RJ-45 network plug (heavy duty), AWG 26-22,
contact assignment acc. To specification EIA/TIA-568B
T = Terminal Box termination (optional)
4 x PoE Mode A connection (camera PoE)
(see chapter electrical connection)
7) Lens options
Model
Lens
Iris
Horizontal
AoV@16/9
T08-VA2.1.K1.BOR-X.X-XXX.X-X-085 (wide (standard))
Megapixel lens 3.6mm
F1.8 IR
85°
T08-VA2.1.K1.BOR-X.X-XXX.X-X-056 (normal)
Megapixel lens 6.0mm
F1.9 IR
56°
T08-VA2.1.K1.BOR-X.X-XXX.X-X-041 (tele)
Megapixel lens 8.0mm
F1.8 IR
41°
2.3 Electrical parameters of the camera
Power supply of the camera via Ethernet (PoE):
Voltage supply: PoE, IEEE 802.3af/802.3at type 1 class 3
Reference voltage: +48 V DC (44...54 V DC)
Maximum power consumption: 12.95 W
Typical power consumption: 5.0 W
Supply of the camera with heating (PoE+):
Voltage supply: PoE, IEE 802.3at type 2 class 4
Reference voltage: +48 V DC (44...54 V DC)
Max. power consumption: 25.5 W (30 W from the PSD)
Typical power consumption: 12.95 W

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2.4 Connection cable Ex-d - Ex-e
Description: Data transfer and power supply of the camera
module (compliant with DIN EN 60079-14)
Jacket colour: Green (GN), similar to RAL3001
2.4.1 Connection cable for models without cooling (SKD02-T/ASKD02-T)
System cable SKD02-T:
Outside diameter: 8.9 ± 0.3 mm
Bending radius: 8 x Dawhen installed and 4 x Daafter relocation
Data line: 4 x 2 x AWG23/1 CAT.6
Properties: PUR halogen-free, flame-retardant, UV-
resistant, chemical resistance, shielded
Quick link:
https://www.samcon.eu/fileadmin/documents/en/60-Assembling%26mounting/SKD02-T_Datasheet.pdf
Figure 2-1 Sectional view of SKD02-T
System cable ASKD02-T:
Outside diameter: 12.0 ± 0.4 mm
Bending radius: 20 x Dawhen installed and
10 x Daafter relocation
Data line: 4 x 2 x AWG23/1 CAT.6
Properties: PUR halogen-free, flame-retardant, UV-
resistant, chemical resistance, shielded
(see www.samcon.eu)
Quicklink:
https://www.samcon.eu/fileadmin/documents/en/60- Assembling%26mounting/ASKD02-T_Datasheet.pdf
Figure 2-2 Sectional view of ASKD02-T

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2.4.2 Connection cable for model with cool.Jacket (SKD05-HT)
Description: Data transfer and power supply of the camera
module (compliant with DIN EN 60079-14)
Jacket colour: Grey (GY)
Systemcable SKD05-HT:
Outside diameter: 6.60 ± 0.2 mm
Bending radius: 8 x Dawhen installed and 4 x Daafter relocation
Data line: 4 x 2 x AWG26/7 CAT.6
Properties: FEP, flame-retardant, UV-resistant, chemical
resistance, for extreme hot temperatures
Quick link:
https://www.samcon.eu/fileadmin/documents/en/60-Assembling%26mounting/SKD05-HT_Datasheet.pdf
Figure 2-3 Sectional view of SKD05-HT
2.5 Video-technical characteristics
We use the AXIS M2036-LE Network Camera in a pressure-resistant enclosure. For de-
tails, please refer to the Product Documentation, video-technical data of AXIS®:
https://www.axis.com/products/axis-m2036-le
2.6 Other technical data
Table 2-2 Other technical data
Camera (Ex-d)
Terminal box (Ex-e)
Permissible ambient temperature
-30°C … +55°C
(PoE power supply model L.H)
-60°C … +55°C
(PoE+ model LL.H)
-60°C … +55°C
Protection class as per EN
60529/IEC 529
IP66/68
(Test conditions: 24h/3m
water column 5°C)
IP66
Housing material
stainless steel, mat. no. 1.4404
polyester resin
Weight
about 4.6 kg
about 1 kg
Dimensions
D113mm x 210mm
145mm x 145mm x 71mm

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2.7 IR-LED illumination
When switching to night mode, the camera uses both visible and near-infrared light to
deliver bright and detailed black and white images instead of color images.
2x high efficiency LEDs
3
IR-LEDs with optimized infrared spectral component (λcentroid = 850 [nm]), enable high-
contrast black and white camera images in the dark and under difficult lighting conditions
(max. distance in complete darkness 2m, otherwise typical range depends on lighting
conditions (residual light) and Scene). See test protocol for illumination.
Attention!
Infrared radiation may emanate from this product. Do not look directly
at the operating lamp.
2.7.1 Settings for automatic switching to night mode
1. Set the IR-cut filter to Auto: go to Video > Image > Day-night mode
2. Determination of the light level from which the camera should switch to night mo-
de: move the Thresold slider towards Bright or Dark.
3. To use the built-in IR light oft he camera, when the camera is in night mode: Acti-
vate Allow IR illumination and Synchronize IR illumination.
4. Tip:
Set the switch to night mode when it is brighter Image remains sharper, as there
is less low-light noise.
Set the switch to night mode when it is darker colors are maintained for longer,
but there is more image blur due to low-light noise.
2.7.2 Optimize IR illumination
Depending on the positioning and conditions around the camera, such as external light
sources in the scene, IR illumination can sometimes be improved by manually adjusting
the intensity of the LEDs.
1. Go to Video > Image > Day-night mode.
2. Activate Allow illumination.
3. Go to and select Manual.
4. Adjust the intensity.
3
In the case of IR LED illumination, the viewing angle may be minimally restricted or a shadow/reflection may be visible, depending
on the lens, the adjustment of the illumination angla and the residual light. Image disturbances possible due to multiple LED light
reflections on the borosilicate sight glass of the stainless steel housing.

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2.7.3 Illumination tests
Tests with IR illumination ON
85°
56°
41°
With low
light
Object
distance
0.5m
Dark-
ness
Object
distance
0.5m
Dark-
ness
Object
distance
1m
Dark-
ness
Object
distance
2m
Dark-
ness
Object
distance
5m
In absolute darkness, the internal infrared illumination can only be used up to a maximum
object distance of 2.0 m. In addition, the quality of the image is strongly influenced by the
resulting reflections and the object to be observed is no longer visible.
The image quality increases as soon as an external infrared light source is used.
When illuminated by external infrared light, the distance to be observed is more than
30.0m and the image has no noticeable loss of quality due to the illumination.
In absolute darkness, it is advisable to use an external infrared light source.