Samsung AW05B05A User manual

ROOM AIR CONDITIONER
AW05B05A(AW0500, AW0500A)
AW05E05A(AW0510, AW1510A)
AW05F05A
AIR CONDITIONER CONTENTS
1. Precautions
2. Product Specifications
3. Installation and Operating
Instructions
4. Disassembly and Reassembly
5. Troubleshooting
6. Exploded Views and Parts List
7. Block Diagram
8. Wiring Diagram
SERVICE Manual
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1. Precautions
Samsung Electronics 1-1
1. Warning: Prior to repair, disconnect the
power cord from the circuit breaker.
2. Use proper parts: Use only exact
replacement parts. (Also, we recommend
replacing parts rather than repairing them.)
3. Use the proper tools: Use the proper tools
and test equipment, and know how to use
equipment may cause problems later-
intermittent contact, for example.
4. Power Cord: Prior to repair, check the
power cord and replace it if necessary.
5. Avoid using an extension cord, and avoid
tapping into a power cord. This practice
may result in malfunction or fire.
6. After completing repairs and reassembly,
check the insulation resistance, Procedure:
Prior to applying power, measure the
resistance between the power cord and the
ground terminal. The resistance must be
greater than 30 megohms.
7. Make sure that the grounds are adequate.
8. Make sure that the installation conditions
are satisfactory. Relocate the unit if
necessary.
9. Keep children away from the unit while it is
being repaired.
10. Be sure to clean the unit and its surrounding
area.
Fig. 1-1 Avoid Dangerous Contact
Fig. 1-2 No Tapping and No Extension Cords
Fig. 1-3 No Kids Nearby!
Fig. 1-4 Clean the Unit
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1-2 Samsung Electronics
MEMO
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Samsung Electronics 2-1
2. Product Specifications
2-1 Table
Type
Dimensions:
Width x Height x Depth
Packing Size:
Width x Height x Depth
Voltage:
Phase
Frequency
Operating Current
Power Consumption
Refrigerant Type
Refrigerant Charge
Cooling Capacity
E.E.R
Humidity Removed
Air Circulation
Net Weight
Condenser
Condenser Fan
Evaporator
Evaporator Fan
Fan Motor
Compressor(Rotary)
Overload Protect
Fan Motor Capacitor
Compressor Capacitor
Plug Type
Fan Speed Control
Thermo Control
Design Pressure
High Side/Low Side
-
Inches
mm
Inches
mm
Volt
-
Hz
A
W
FREON
OZ(kg)
BTU/h
Kcal/h
(BTU/h,W)
(Kcal/hw)
LT/h
C.F.M
LBS
Row
Type
Row
Type
Model
Model
-
µ F/VAC
µ F/VAC
-
-
-
PSI
5.6
625
9.0(255)
5,000
-
8.0
-
1.5
134
46
1
1
44A052HW1KA
4 & 30/370
4.8
515
12.0(340)
5,100
-
9.7
-
1.5
125
46
2
2
44A052HS1KA
3.5 & 30/370
5.6
625
9.0(255)
5,000
-
8.0
-
1.5
134
46
1
1
2R7S126A6F
4 & 35/270
4.8
515
12.0(340)
5,100
-
9.7
-
1.5
125
46
2
2
2R7S126A6F
3.5 & 35/370
4.8
560
12.0(340)
-
1,250
9.7
2.22
1.5
125
46
2
2
44A052HS1KA
3.5 & 30/370
Window
17 13/16 x 12 3/8 x 13 9/16
452 x 314 x 345
19 11/32 x 14 7/8 x 17 11/32
491 x 378 x 440
115
Single
60
R-22
Propeller Fan
Squirrel Cage
AFS015ZREA
MRA12040-12008
(DUAL TYPE)
Parallel
Selector S/W
Thermostat
300/150
Unit of
Measure AW05B05A (AW0500) AW05E05A (AW0510) AW05B05A (AW0500A) AW05E05A (AW0510A) AW05F05AItem Remarks
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2-2 Samsung Electronics
2-2 Dimensions
314
345
452
Unit : mm
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Samsung Electronics 3-1
3. Installation and Operating Instructions
3-1 Installation
3-1-1 Selecting Area for Installation
Select an area for installation that is suitable to the
customer’s needs.
1. Make sure that you install the unit in an area
providing good ventilation. The air conditioner
must not be blocked by any obstacles affecting the
airflow near the air inlet and the air outlet.
2. Make sure that you install the unit in an area that
allows good air handling. The installation area
must be able to endure vibration from the unit.
3. Make sure that you install the unit away from heat
or vapor.
4. Make sure that you install the unit in an area
which is cool and has adequate space.
5. Make sure that you install the unit in an area away
from TVs, audio units, cordless phones,
fluorescent lighting fixtures and other electrical
appliances (at least 1 meter clearance).
6. Make sure that you install the unit in an area which
provides easy drainage for condensed water.
7. Make sure that you install the unit in area not
exposed to the rain or direct sunlight.
(Install a separate sunblind if exposed to direct
sunlight).
8. Make sure that you install the unit in an area
allowing good air movement. Do not install it in
a space that would cause noise amplification
of noise.
9. Fix the unit firmly if mounted in a high place.
Caution:
It is harmful to the air conditioner if it is used in the following environments : greasy areas (including areas near
machines), salty areas such as coast areas, areas where sulfuric gas is present (such as hot spring areas), Contact
your dealer for advice.
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3-2 Samsung Electronics
3-2 Controls and Components
3-2-1 Thermostat
3-2-2 Selector
• Control Operation :
By turning control knob clockwise(toward higher numbers), the temperature will be cooler.
By turning the control knob counterclockwise(toward lower numbers), the temperature will be warmer.
• Level 1 : Cool air will be supplied above 30~35°C
Cool air will be ceased below 28~32.5°C
• Level 10 : Cool air will be supplied above 11~17°C
Cool air will be ceased below 7~13°C
• Slowly turn the Fan Selector Switch in the following order :
to LOW FAN, HIGH FAN, HIGH COOL, MED COOL, LOW COOL.
• OFF : All functions will be off.
• LOW FAN : The circulation of air is low.
• HIGH FAN : The circulation of air is maximum.
• LOW COOL : Circulation, cooling, and humidity removal are low(all simultaneousy operated).
• MED COOL : Circulation, cooling, and humidity removal are mediume(all simultaneously operated).
• HIGH COOL : Circulation, cooling, and humidity removal are maximum(all simultaneously operated).
Coolest
MED Cool
LOW Cool
HIGH Cool
HIGH Fan
Thermostat control Selector
OFFLOW Fan
Thermostat Selector
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Samsung Electronics 4-1
4. Disassembly and Reassembly
4-1 Compressor Replacement Flow Chart
Locate cause of defect
Release refrigerant
Disconnect electrical wiring
from compressor
Cut refrigerant lines
from compressor
Plug disconnected lines
Replace compressor
Inspect electrical
wiring for defects,
and terminals for
correct and secure
connections
Solder discharge line
Corrective action Check refrigerant oil level
Add oil as necessary
Solder suction line Use nitrogen gas
Perform soldering function
Fill system with nitrogen gas
Check for leakage
Pinch and braze filling tube
Recharge system
Evacuate system
Release nitrogen gas?
Problem?
Low oil level? NY
Y N
N
Y
Leakage?
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4-2 Samsung Electronics
4-2 Checking the Oil
4-2-1 Oil quality
4-2-2 Changing and adding refrigerant oil
1. Change the compressor - DO NOT recharge the oil as the compressor itself is
already charged.
2. Change the condenser .... add 50cc
3. Change the evaporator .... add 50cc
4. When the refrigerant is replaced .... add 30cc oil.
5. After vacuum is completed, the oil is filled through the high pressure side.
6. In the event of a refrigerant leak, generally it is not necessary to add oil
(unless the oil has leaked significantly).
Put approximately 10cc oil into a transparent container and test it.
4-3 Refrigerant Oil Specifications
Normal
Overheat
Motor Damage
Condition of
Refrigerant Cycle Color
Light Yellow
Brown Color
Dark Brown
No Odor
-
Pungent Oil
Odor Remarks
Return with the system
Oil Change
Oil Change
Condition of Oil
Model Oil Specification Oil Change
AW05B05A(AW0500) SONTEX 200LT 260CC
AW05E05A(AW0510) SONTEX 200LT 260CC
AW05B05A(AW0500A) SUNISO 4GDID 260CC
AW05E05A(AW0510A) SUNISO 4GDID 260CC
AW05F05A SONTEX 200LT 2600CC
AW05F05A SUNTEX 200LT 260CC
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Samsung Electronics 4-3
4-4 Disassembly and Reassembly Procedure
Stop operating of the air conditioner and remove the power cord before repairing the unit.
No. Part name Procedures Remarks
①
➁
➂
➃
Ass'y - Grille 1. Remove the knobs and the grille screw
located behind the guard air filter.
2. Remove the grille from the cabinet by pushing
in on the grille tabs on both cabinet sides, and
then lift the grille off the top latches.
Ass'y - Frame 1. Remove the 7 screws on each of the cabinet
and lift the cabinet upward.
Ass'y - Evaporator 1. Remove foam-seal on the top of the unit.
2. Remove 4 screw on the both side of
evaporator.
3. Separate the evaporator from the unit.
Ass'y - Blower 1. Loose the nut to disassemble the blower.
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