Samsung AW07P1HBA User manual

AW07P1HBA
AW07P1HEA AW09P1HAA
AW09P1HBA
AW09P1HDA
AW09P1HEA
AW12P1HAA
AW12P1HBA
AW12P1HDA
AW12P1HEA
AWT12P1HBA
AWT12P1HEA
SERVICE Manual
CONTENTSAIR CONDITIONER
1. Precautions
2. Product Specifications
3. Installation and Operating
Instructions
4. Disassembly and Reassembly
5. Refrigerating Cycle Diagram
6. Troubleshooting
7. Exploded Views and Parts List
8. Wiring Diagram
ROOM AIR CONDITIONER
DB98_04512A(3)_co 2/23/04 9:51 AM Page 3
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1Samsung Electronics
1. Precautions
1. Warning: Prior to repair, disconnect the power cord
from the circuit breaker.
2. Use proper parts: Use only exact replacement parts.
(Also, we recommend replacing parts rather than
repairing them.)
3. Use the proper tools: Use the proper tools and
test equipment, and know how to use equipment
may cause problems later-intermittent contact,
for example.
4. Power Cord: Prior to repair, check the power cord
and replace it if necessary.
5. Avoid using an extension cord, and avoid tapping
into a power cord. This practice may result in mal-
function or fire.
6. After completing repairs and reassembly, check the
insulation resistance.
Procedure: Prior to applying power, measure the
resistance between the power cord and the ground
terminal. The resistance must be greater than
30 megaohms.
7. Make sure that the grounds are adequate.
8. Make sure that the installation conditions are
satisfactory.
Relocate the unit if necessary.
9. Keep children away from the unit while it is being
repaired.
10. Be sure to clean the unit and its surrounding area.
Fig. 1-1 Avoid Dangerous Contact
Fig. 1-2 No Tapping and No Extension Cords
Fig. 1-3 No Kids Nearby!
Fig. 1-4 Clean the Unit
DB98_04512A(3)_1 2/23/04 9:51 AM Page 1
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Samsung Electronics2
Precautions
Type Model Name
A
B
: The symbol of model name
Notice
AW07P1HBA
AW07P1HEA AW09P1HAA AW09P1HBA
AW09P1HDA
AW09P1HEA
AW12P1HAA
AW12P1HBA
AW12P1HDA
AW12P1HEA
AWT12P1HBA
AWT12P1HEA
DB98_04512A(3)_1 2/23/04 9:51 AM Page 2
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3Samsung Electronics
2. Product Specifications
2-1 Table
Item Unit of
Measure
Type
Dimensions:
(Width x Height x Depth)
Voltage
Phase
Frequency
Operating Current
Power Consumption
Refrigerant Type
Refrigerant Charge
Capacity
EER
Net Weight
Condenser
Condenser Fan
Evaporator
Evaporator Fan
Fan Motor
Compressor(Rotary)
Overload Protect
Compressor Capacitor
Fan Motor Capacitor
Fan Speed
Thermo Control
Air Swing
-
mm
Volt
-
Hz
A
W
FREON
g
BTU/h
BTU/h.W
kg
Row
Type
Row
Type
MODEL
MODEL
-
µF / VAC
µF / VAC
RPM
-
MODEL
220V ~
44A072IUAEA
KA-122-LYGN64B
20 / 370
220 - 240V~
44A070JUAEB
KA-122-LYGN52B
25 / 370
115V~
44B092HXAEF
KA-122-LRGN00K
45 / 370
44B092IXAEF
MRA12153-12008
20 / 450
44B092MXAEF
KA-122-LPDN00B
35 / 450
44B092JXAEF
KA-122-LYCN00B
30 / 450
AW07P1HBA AW07P1HEA AW09P1HAA AW09P1HBA AW09P1HDA AW09P1HEA
WINDOW
SINGLE
60Hz
R22
Propeller Fan
Blower
THERMISTOR
500 x 355 x 458
220V~
50Hz 60Hz 60Hz 50Hz 50Hz
220 - 240V~
200 - 220V~
4.3/4.2
920/990
410
8400/8500
9.1/8.5
29.5
2 X16
2 X14
YGN53-4D
3.0/450
920/880/840
(900/860/820)
50SM16
50SM16
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4
2. Product Specifications
2-2 Table
Item Unit of
Measure
Type
Dimensions:
(Width x Height x Depth)
Voltage
Phase
Frequency
Operating Current
Power Consumption
Refrigerant Type
Refrigerant Charge
Capacity
EER
Net Weight
Condenser
Condenser Fan
Evaporator
Evaporator Fan
Fan Motor
Compressor(Rotary)
Overload Protect
Compressor Capacitor
Fan Motor Capacitor
Fan Speed
Thermo Control
Air Swing
-
mm
Volt
-
Hz
A
W
FREON
g
BTU/h
BTU/h.W
kg
Row
Type
Row
Type
MODEL
MODEL
-
µF / VAC
µF / VAC
RPM
-
MODEL
115V ~
44B117HXAEF
MRA13424-12007
50 / 370
220V~
44B117IXAEF
MRA12070-12007
25 / 370
200 - 220V~
48D124MUAEL
MRA12081-12008
40/ 450
48D124JUAEL
MRA12123-12007
30 / 450
48D135ITAEL
MRA12107-12007
35 / 450
48D124JTAEL
MRA12050-12007
30 / 450
AW12P1HAA AW12P1HBA AW12P1HDA AW12P1HEA AWT12P1HBA AWT12P1HEA
WINDOW
SINGLE
60Hz
R22
Propeller Fan
Blower
THERMISTOR
560 x 397 x 550
220 - 240V~
60Hz 50Hz 50Hz 60Hz 50Hz
220 - 240V~
220V~
Samsung Electronics
5.8/5.5
1260/1290
550
11500/11800
9.2/9.1
40.5
2 X 17
2 X 14
YGN56-6A
3.5/450
900/860/800
50SM16
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5Samsung Electronics
2-2 Dimensions
D
(Unit : mm)
2-2-1 Main Unit
Type W H D
A500 355 458
B560 397550
W
HH
Front view Side view
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Samsung Electronics6
3. Installation and Operating Instructions
3-1 Installation
1. Make sure that you install the unit in an area providing
good ventilation. The air conditioner must not be blocked
by any obstacle affecting the air flow near the air inlet and
air outlet.
2. Make sure that you install the unit in an area that allow
good air handling. The installation area must be able to
endure vibration from the unit.
3. Make sure that you install the unit away from heat or
vapor.
4. Make sure that you install the unit in an area which is cool
and has adequate space.
5. Make sure that you install the unit in an area away from
TVs, audio units, cordless phones, fluorescent lighting
fixtures and other electrical appliances (obtain a clearance
of at least one meter).
6. Make sure that you install the unit in an area which
provides easy drainage for condensed water.
7. Make sure that you install the unit in an area not exposed
to rain or direct sunlight.
(Install a separate sunblind if exposed to direct
sunlight.)
8. Make sure that you install the unit in an area allowing good
air movement. Do not install it in a space that would cause
noise amplification of noise.
9. Fix the unit firmly if mounted in a high place.
3-1-1 Selecting Area for Installation
• Do not use the air conditioner in the following environments : greasy areas (including areas near machines),
or marine areas. Contact your local dealer for advice.
DB98_04512A(3)_1 2/23/04 9:51 AM Page 6
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7Samsung Electronics
3-2 Controls and Components
3-2-1 Thermostat
 OFF
When the room temperature is lowered by the air condition-
er, the gas within the thermostat will contract and cause a
break in the electric contact. The compressor will then stop.
After the compressor stops, the room temperature will rise
 ON
As the room temperature increases to a selected level,
the gas within the thermostat expands, causing electric
contact, which provides the source of electric power to the
compressor. The room temperature will fall and the cycle will
repeat.
3-2-1 Thermostat
 Control Operation
By turning the control knob clockwise(toward higher
numbers), the temperatures will be cooler.
By turning the control knob counterclockwise (toward lower
numbers), the temperature will be warmer.
Level 01 : Cool air will be supplied above 30~35˚
Level 10 : Cool air will be ceased below 28~32.5˚
Level 10 : Cool air will be supplied above 17.4~20.4˚
Level 10 : Cool air will be ceased below 14.4~17.4˚
Operating mode
selection dial
Temperature
control dial
Air flow blade swing switch
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Samsung Electronics8 Samsung Electronics
Installation and Operating Instructions
3-2-2 Operation
The fan selector switch offers high and low fan cooling control levels to assure maximum comfort.
The two fan speeds allow you to economically circulate room air flow on days when intense cooling is not required When
combined with the thermostat(set to call for conditioned air), these controls cool, dehumidify, filter, and circulate room air,
with the fan continuing to circulate air even when the compressor is turned off.
3-2-3 Air swing switch
• On : Automatic oscillation distributes the air flow throughout the room. (controls left the right and left blade-V.)
• Off : Maintains a fixed direction of air flow, Set the Air switch to OFF at the instant the wave fins come to the desired
position.
3-2-4 Fan speed switch
The fan speed switch offers high and low fan cooling control levels to assure maximum comfort.
The two fan speeds allow you to economically circulate room air flow on days when intense cooling is not required.
When combined with the thermostat(set to activate the air conditioner)hese controls cool, dehumidify, filter, and circulate room air,
with the fan continuing to circulate air while the compressor is turned off.
3-2-5 Ventilation switch
Use the ventilation switch to exhaust stale air.
• Open position : The air inside the room circulates while the outdoor air is introduced inside.
• Closed position : The air inside the room circulates while the outdoor air is not introduced inside.
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9Samsung Electronics
4. Disassembly and Reassembly
4-1 Compressor Replacement Flow Chart
Corrective action Check refrigerant oil level
Add oil as necessary
Low oil level? No
Yes
Yes
No
No
Yes
Leakage?
Locate cause of defect
Release refrigerant
Disconnect electrical wiring
from compressor
Cut refrigerant lines
from compressor
Plug disconnected lines
Replace compressor
Inspect electrical
wiring for defects, and
terminals for correct
and secure connections
Solder discharge line Solder suction line Use nitrogen gas
Problem?
Perform soldering function
Fill system with nitrogen gas
Check for leakage
Pinch and braze filling tube
Recharge system
Evacuate system
Release nitrogen gas?
DB98_04512A(3)_1 2/23/04 9:51 AM Page 9
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Samsung Electronics10
4-2 Checking the oil
4-2-1 Oil quality
4-2-2 Replacing and refilling the refrigerant oil
1. Change the compressor - DO NOT recharge the oil as the compressor itself is already charged.
2. Change the condenser .... add 50cc
3. Change the evaporator .... add 50cc
4. When the refrigerant is replaced .... add 30cc oil.
5. After vacuum is completed, the oil is filled through the high pressure side.
6. In the event of a refrigerant leak, generally it is not necessary to add oil.
(Unless the oil has leaked significantly.)
Fill the transparent container with 10cc of oil, and then conduct the test.
Condition of
Refrigerant Cycle
Normal
Over-heated
Compressor Damage
Color
Straw Yellow
Brown Color
Dark Brown
Odor
No Odor
-
Pungent oil
Remarks
Return with the system
Change the oil
Change the oil
Oil Condition
DB98_04512A(3)_1 2/23/04 9:51 AM Page 10
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1 1
Samsung
Electronics
4-3DisassemblyandReassemblyProcedure(Type"A")
Stop operating the air conditione r, and pull out the power cord before repair.
No. Part name Procedures Remarks
1
2
Ass'y Grill
Ass'y Cabinet
2. Hold the lower part of with
two hands while pressing down on both
sides of the lower part of the cabine
t, pull
it forward by about 30, and then lift it up
for removal.
1. Remove the screws on both sides of the
cabinet to disconnect the cabinet and frame.
2. Pull the handle on the front side of the
bottom, and remove the unit from the
cabinet.
FAN
COOL
POWER/MODE
°C
Hour
*The type of front-panel
depends on models.
AirSwing
FanSpeed
EnergySaver
Mode
1.Pull the grill and remove the screw
on panel front.
panel front
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Disassembly and Reassembly
Samsung
Electronics
12
No. Part name Procedures Remarks
4
5
Ass’y - Evaporator
Plate - Evap Casing
1. Remove 2 screws on the control box.
2. Seperate the terminal cover of compressor
and compressor lead wire, motor lead wire.
3. Take out the control box forward.
1. Lift up the evaporator, and remove the tray
drain.
3
and earth wire screw
1.Remove for screws on the left front and
top side of the evaporator.
Ass’y Control
2.Remove the screw on the front side of plate
evap casing and lift up the plate evap casing.
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No. Part name Procedures Remarks
6
7
8
13
1.Remove the screws on the cond and lift
up the cond.
1.Remove four screws on the partition and
the earth wire earth.
2.Move the motor to ward the conderser.
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1 4 Samsung
Electronics
4-4 Disassembly and Reassembly Procedure(Type”B”)
Stop operating the air conditione r, and pull out the power cord before repair.
No. Part name Procedures Remarks
1
2
Ass'y Grill
Ass'y Cabinet
2. Hold the lower part of with
two hands while pressing down on both
sides of the lower part of the cabine
t, pull
it forward by about 30, and then lift it up
for removal.
1. Remove the screws on both sides of the
cabinet to disconnect the cabinet and frame.
2. Pull the handle on the front side of the
bottom, and remove the unit from the
cabinet.
FAN
COOL
POWER/MODE
°C
Hour
*The type of front-panel
depends on models.
1.Pull the grill and remove the screw
on panel front.
panel front
AirSwing
FanSpeed
EnergySaver
Mode
3
Plate reinf 1.Remove 4 screws,on the partition and case
cond .
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Disassembly and Reassembly
Samsung
Electronics 15
No. Part name Procedures Remarks
5
6
Ass’y - Evaporator
Plate - Evap Casing
1. Remove 2 screws on the control box.
2. Seperate the terminal cover of compressor
and compressor lead wire, motor lead wire.
3. Take out the control box forward.
1. Lift up the evaporator, and remove the tray
drain.
4
and earth wire screw
1.Remove for screws on the left front and
top side of the evaporator.
Ass’y Control
2.Remove the screw on the front side of plate
evap casing and lift up the plate evap casing.
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Disassembly and Reassembly
16 Samsung Electronics
No. Part name Procedures Remarks
7
8
9
Blower
Propeller Fan
Motor Supporter &
Motor
1. Loosen the nut-washer, and remove the
blower.
1. Remove two screws on the bottom
side, and 5 screws on the case cond.
2. Loosen the hexagon nut, and remove
the fan.
1. Remove four hexagon nuts on the base
pan and partition.
2. Move the motor - assembly toward the
condenser, and lift up the motor -
assembly from the frame.
3. Remove four hexagon nuts on the
supporter-motor.
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Samsung Electronics18
6. Troubleshooting
6-1-1 Check the voltage of the of power source.
6-1-2 Check weak and fragile parts.
6-1-3 Check the connection of terminals.
6-1-4 When a malfunction occurs:
TroubleNo
Compressor does
not run.
Motor does not run.
Low cooling capacity
Noise
1
2
3
4
Checkpoints
1) Check the thermostat position.
2) Check the connection of the lead wire.
3) Check the over load protector.
4) Check the compressor.
5) Check the position of the select switch.
1) Check the connection of the lead
wire & switch.
2) Check the motor
3) Check whether the unit is deicing.
1) Check the refrigerant leakage.
2) Check the evaporator condition.
(freezing, blocked with dusts, etc.)
Difference of temp. exists between
the suction side and the discharge
side at least 12˚C.
Standard condition
Indoor : 27˚C outdoor : 35˚C
1) Check vibration of the pipe.
2) Check the propeller fan and blower
(not loose or broken).
3) Check bearing noise of the motor.
4) Check the compressor noise against.
Possible cause
(1) Setting temp is lower than room temp.
(2) Disconnection of the lead wire.
(3) O.L.P is faulty
(4) Compressor is faulty
(1) Disconnection of the lead wire
(2) Switch is faulty.
(3) Motor is faulty.
(4) The unit is operating on the deice mode.
(1) Caused by the pipe crack.
(2) Shortage of refrigerant.
(3) Clean the evaporator & air filter.
(1) Pipes are contact with the other parts.
(2) The hex. nut is loose
(3) The parts are broken
(4) Motor is faulty
(5) Compressor is faulty that of other
compressors.
6-1 Special Precautions
The input voltage shall be,
The air conditioner may not operate properly if the voltage is out of this range.
Model Type Voltage
A 115V~, 60Hz
B 220V~, 60Hz
E
200-220V, 50Hz
D
220-240V, 50Hz
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MEMO
19Samsung Electronics
DB98_04512A(3)_1 2/23/04 9:51 AM Page 19
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Samsung Electronics 20
7. Exploded View and Parts List
7-1 Main unit(Type”A”)
You can search for the updated part code
number through the ITSELF.
URL : http://itself.sec.samsung.co.kr
72
3
1
6
7
81
9
1
62
12
2
2
3
2
0
2
4
2
5
2
2
4
1
5
01
4
-
1
2
-
1
3-
1
1
-
1
61
7
1
21
8
9
4
15
13
11
8
2
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