Samsung SGH-G600 User manual

GSM TELEPHONE
SGH-G600
GSM TELEPHONE CONTENTS
1. Safety Precautions
2. Specification
3. Product Function
4. Array course control
5. Exploded View and Part List
6. MAIN Electrical Parts List
7. Block Diagrams
8. PCB Diagrams
9. Flow Chart of Troubleshooting
10. Reference data
11. Disassembly and Assembly
Instructions

Samsung Electronics Co.,Ltd.
2007. 08 Rev.1.0
ⓒ
This Service Manual is a property of Samsung Electronics Co.,Ltd.
Any unauthorized use of Manual can be punished under applicable
International and/or domestic law.
Country Web Site
North America service.samsungportal.com
Latin America latin.samsungportal.com
CIS cis.samsungportal.com
Europe europe.samsungportal.com
China china.samsungportal.com
Asia asia.samsungportal.com
Mideast & Africa mea.samsungportal.com
GSPN (Global Service Partner Network)

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1. Safety Precautions
1-1
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1-1. Repair Precaution
―Repair in Shield Box, during detailed tuning. Take specially care of tuning or test, because the
specification of cellular phone is sensitive for surrounding interference(RF noise).
―Be careful to use a kind of magnetic object or tool, because performance of parts is damaged by
the influence of magnetic force.
―Surely use a standard screwdriver when you disassemble this product, otherwise screw will be
worn away.
―Use a thicken twisted wire when you measure level. A thicken twisted wire has low resistance,
therefore error of measurement is few.
―Repair after separate Test Pack and Set because for short danger (for example an overcurrent
and furious flames of parts etc) when you repair board in condition of connecting Test Pack and
tuning on.
―Take specially care of soldering, because Land of PCB is small and weak in heat.
―Surely tune on/off while using AC power plug, because a repair of battery charger is dangerous
when tuning ON/OFF PBA and Connector after disassembling charger.
―Don't use as you pleases after change other material than replacement registered on SEC System.
Otherwise engineer in charge isn't charged with problem that you don't keep this rules.

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Safety Precautions
1-2
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1-2. ESD(Electrostatically Sensitive Devices) Precaution
Several semiconductor may be damaged easily by static electricity. Such parts are called by ESD
(Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below.
You can prevent from ESD damage by static electricity.
―Remove static electricity remained your body before you touch semiconductor or parts with
semiconductor. There are ways that you touch an earthed place or wear static electricity prevention
string on wrist.
―Use earthed soldering steel when you connect or disconnect ESD.
―Use soldering removing tool to break static electricity. , otherwise ESD will be damaged by static
electricity.
―Don't unpack until you set up ESD on product. Because most of ESD are packed by box and
aluminum plate to have conductive power,they are prevented from static electricity.
―You must maintain electric contact between ESD and place due to be set up until ESD is
connected completely to the proper place or a circuit board.

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2. Specification
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2-1
GSM850
Phase 1 GSM900 Phase 1 EGSM 900 Phase 2 DCS1800 PCS1900
Freq.
Band[MHz]
Uplink/Downlink
824~849
869~894 890~915 935~960 880~915 925~960 1710~1785 1805~1880 1850~1910 1930~1990
ARFCN range 128~251 1~124 0~124 &
975~1023 512~885 512~810
Tx/Rx spacing 45MHz 45MHz 45MHz 95MHz 80MHz
Mod. Bit rate/
Bit Period 270.833kbps 3.692us 270.833kbps 3.692us 270.833kbps 3.692us 270.833kbps 3.692us 270.833kbps 3.692us
Time Slot
Period/Frame
Period
576.9us
4.615ms 576.9us 4.615ms 576.9us 4.615ms 576.9us 4.615ms 576.9us 4.615ms
Modulation 0.3GMSK 0.3GMSK 0.3GMSK 0.3GMSK 0.3GMSK
MS Power 33dBm~5dBm 33dBm~5dBm 33dBm~5dBm 30dBm~0dBm 30dBm~0dBm
Power Class 5pcl ~ 19pcl 5pcl ~ 19pcl 5pcl ~ 19pcl 0pcl ~ 15pcl 0pcl ~ 15pcl
Sensitivity -102dBm -102dBm -102dBm -100dBm -100dBm
TDMA Mux 8 8 8 8 8
Cell Radius 35Km 35Km 35Km 2Km -
2-1. GSM General Specification

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Specification
2-2
TX Power
control level GSM850 GSM900
5 33±2 dBm 33±2 dBm
6 31±2 dBm 31±2 dBm
7 29±2 dBm 29±2 dBm
8 27±2 dBm 27±2 dBm
9 25±2 dBm 25±2 dBm
10 23±2 dBm 23±2 dBm
11 21±2 dBm 21±2 dBm
12 19±2 dBm 19±2 dBm
13 17±2 dBm 17±2 dBm
14 15±2 dBm 15±2 dBm
15 13±2 dBm 13±2 dBm
16 11±3 dBm 11±3 dBm
17 9±3dBm 9±3dBm
18 7±3 dBm 7±3 dBm
19 5±3 dBm 5±3 dBm
TX Power
control level DCS1800 PCS1900
0 30±3 dBm 30±3 dBm
1 28±3 dBm 28±3 dBm
2 26±3 dBm 26±3 dBm
3 24±3 dBm 24±3 dBm
4 22±3 dBm 22±3 dBm
5 20±3 dBm 20±3 dBm
6 18±3 dBm 18±3 dBm
7 16±3 dBm 16±3 dBm
8 14±3 dBm 14±3 dBm
9 12±4 dBm 12±4 dBm
10 10±4 dBm 10±4 dBm
11 8±4dBm 8±4dBm
12 6±4 dBm 6±4 dBm
13 4±4 dBm 4±4 dBm
14 2±5 dBm 2±5 dBm
15 0±5 dBm 0±5 dBm
2-2. GSM TX power class

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3. Product Function
3-1
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Main Function
―DC-Jack TA (700mA)
―MMS (Multimedia Message Service)
―J2ME JAVA (MIDP 2.0/CLDC 1.1)
―EMS (Enhanced Message Service)
―64 Poly S/W MIDI
―Bluetooth 2.0 EDR
―FM Radio Support
―USB v1.2 High Speed Support
―MicroSD Card Support
―Active backlight control
―Quad band(850/900/1800/1900MHz)
―GPRS Class 10

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Product Function
3-2
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4. Array course control
4-1
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4-1. Software Adjustments
1. JIG Box(GH68-03306A): Download, Trace, Calibration, etc
2. RF test cable(GH39-00283A): RF test
3. Test cable(GH39-00838A): JIG to phone
4. Serial cable: PC to JIG

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Array course control
4-2
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4-2. Software Downloading
4-2-1. Downloading Binary Files
• 2 binary files for downloading G600
– G600.cla
– G600.tfs
4-2-2. Pre-requsite for Downloading
• Downloader Program
• SGH-G600 Mobile Phone
•JIGBOX
• Download JIG
• Test Cable
• Serial Cable
• Binary files
4-2-3. S/W Downloader Program
1. Load the binary download program by executing

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Array course control
4-3
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2. Select the Port, Baud Rate and Mode.
3. Select the binary files what you want to download

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Array course control
4-4
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4. Press the "Start" button and connect the Handset
5. When downloading is complete, automatically the small window was showed up..

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Array course control
4-5
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5. Exploded View and Parts List
5-1
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5-1. Cellular phone Exploded View
QCA01
QFR01
QLC01
QME03
QSP01
QPC01
QFL01
QSC05
QCR05
QKP02
QFU01
QVO01
QCR57
QVK01
QCR05
QRE01
QRF01
QSC13
QBA01
QBA00
QME01
QCK01
QKP01
QBR03
QAN02
QSH01
QMP01
QME02
QMW01
QMI04
QMI03
QMI01
QSD01
QFR04
QIF01

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Exploded View and Parts List
5-2
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Design LOC Description SEC CODE
QAN02 INTENNA-SGHG600 GH42-01290A
QBA00 PMO COVER-BATTERY GH72-42760B
QBA01 INNER BATTERY PACK-880MAH , BL GH43-02795A
QBR03 ASSY BRACKET-KEY GH98-05613A
QCA01 CAMERA MODULE-5M GH59-04643A
QCK01 PMO KEY-CAMERA GH72-42790B
QCR05 SCREW-MACHINE 6001-001478
QCR05 SCREW-MACHINE 6001-001478
QCR57 SCREW-MACHINE 6001-002001
QFL01 ASSY CASE-SLIDE LOWER GH98-05484B
QKP01 ASSY KEYPAD-MAIN(EU/E_BLK) GH98-05489B
QKP02 ASSY KEYPAD-SUB(EU/E_BLK) GH98-05488B
QLC01 MEA-LCD MODULE KIT GH97-08026A
QME02 KEY FPCB-SUB KEY FPCB 10KEY GH59-04700A
QME03 ASSY ETC-FLASH FPCB GH59-04698A
QMP01 PBA MAIN-SGHG600 GH92-03873A
QPC01 MEA-FPCBKIT GH97-08027A
QRF01 PMO COVER-RF GH72-44462B
QSC05 RMO RUBBER-LOWER SCREW CAP GH73-10563B
QSC13 RMO RUBBER-REAR SCREW CAP GH73-10741B
QSH01 ICT COVER-SHIELD CAN GH70-02732A
QSP01 UNIT-SGHG600,SPK MODULE GH59-04704A
QVK01 KEY FPCB-VOLUME KEY GH59-04706A
QVO01 PMO KEY-VOLUME GH72-42793B
QME01 KEY FPCB-MAIN KEY FPCB 12 KEY GH59-04699A
QMI01 AS-MIC SVC GH81-06075A
QMI03 AS-SGHG600 MIC RUBBER GH81-06836A
QFU01 ASSY CASE-SLIDE UPPER GH98-05483B
QMW01 ASSY COVER-MAIN WINDOW GH98-05487B
QFR01 ASSY CASE-FRONT GH98-05485B
QFR04 ASSY DECO-FRONT GH98-06134B
QRE01 ASSY CASE-REAR GH98-05486B
QIF01 PMO COVER-IF GH72-42772B
QMI04 RMO RUBBER-PMIC GH73-10901A
QSD01 PMO COVER-SD GH72-42764B
5-2. Cellular phone Parts list

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Exploded View and Parts List
5-3
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Description SEC CODE
IC-MEMORY CARD 1109-001363
CONNECTOR-ADAPTOR 3719-001319
BAG PE 6902-000634
BAG ZIPPER 6902-000683
SCREW-MACHINE 6001-001478
MICROPHONE-ASSY-WEP210 GH30-00312A
CBF INTERFACE-MIC CABLE(S20P,B GH39-00913A
CBF INTERFACE-DLC APCBS10BBE(S GH39-00922A
BATTERY-70MAH CORE PACK GH43-02683A
ADAPTOR-ATADS10UBE,BLK,UK GH44-01756A
S/W CD-SGH-G600 SAMSUNG PC STU GH46-00490A
KEY FPCB-SIDE KEY GH59-03784A
EARPHONE-EARPHONE,3 PLUG,BLK,E GH59-04418A
ASSY ETC-CONVERSION PLUG GH59-04444A
LABEL(P)-UNIT SEAL GH68-00518B
LABEL(P)-IMEI GH68-01335D
MANUAL-SFC LEAFLET GH68-04822A
LABEL(R)-WATER SOAK GH68-09361A
MANUAL USERS-EU ENGLISH GH68-15425A
LABEL(R)-MAIN(EU) GH68-15559A
MANUAL USERS-EU ENGLISH GH68-15785A
BOX-UNIT(UK) GH69-05703G
CUSHION-CASE(UK) GH69-05706A
PMO DECO-UPPER TOP GH72-35348C
PMO COVER-DC JACK GH72-35353C
PMO-VOL KEY V2 GH72-35354A
PMO CASE-EARPIECE GH72-35513C
RMO-EAR RUBBER 1 GH73-08109A
RMO-EAR RUBBER 4 GH73-08112A
RMO-RUBBER MIC GH73-08425A
RMO-RUBBER SCREW GH73-08831A
RMO RUBBER-CHIP GH73-10900A
MPR-CONN REMOVLA TAPE GH74-04200A
MPR-TAPE MAIN KEY SOLDERING GH74-22250A
MPR-INSU TAPE TOUCH CONN GH74-27252A
MPR-SPONGE BATT GH74-27787A
MPR-SPONGE MIC GH74-27788A
TAPE-SPK CONN GH74-33771A
TAPE-SLIDE CONN 2 GH74-33773A
TAPE ELEC GH74-33928A
TAPE ELEC GH74-33929A
TAPE INSU-SUB FPCB GH74-34636A
TAPE INSU GH74-34638A
TAPE-ABSORBER CHIP GH74-34639A
VINYL-BOHO WINDOW MAIN END GH74-34806A
SPONGE GH74-34853A
TAPE ELEC GH74-34894A
PBA MAIN-IN HOUSE GH92-03339A
ELA UNIT-WEP210, EBONY GRAY(EU GH96-02761A
ASSY CASE-UPPER GH98-02765D
ASSY CASE-LOWER GH98-02766C

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Exploded View and Parts List
5-4
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6. Electrical Parts List
6-1
This Document can not be used without Samsung's authorization
Design LOC Description SEC CODE STATUS
ANT101 ANTENNA-CHIP 4202-001254 SA
ANT102 ANTENNA-CHIP 4202-001255 SA
BAT400 BATTERY-LI(2ND) 4302-001181 SA
BTC600 HEADER-BATTERY 3711-006217 SA
C100 C-CER,CHIP 2203-000233 SA
C101 C-CER,CHIP 2203-005281 SA
C101 C-CER,CHIP 2203-006824 SA
C102 C-CER,CHIP 2203-001385 SA
C102 C-CER,CHIP 2203-006194 SA
C103 C-CER,CHIP 2203-002982 SA
C103 C-CER,CHIP 2203-005281 SA
C104 C-CER,CHIP 2203-002982 SA
C104 C-CER,CHIP 2203-005281 SA
C105 C-CER,CHIP 2203-005281 SA
C105 C-CER,CHIP 2203-005729 SA
C106 C-CER,CHIP 2203-005446 SA
C106 C-CER,CHIP 2203-006647 SA
C107 C-CER,CHIP 2203-000278 SA
C107 C-CER,CHIP 2203-006647 SA
C108 C-CER,CHIP 2203-000812 SA
C108 C-CER,CHIP 2203-006824 SA
C109 C-CER,CHIP 2203-005736 SA
C109 C-CER,CHIP 2203-006647 SA
C110 C-CER,CHIP 2203-005729 SA
C110 C-CER,CHIP 2203-005736 SA
C111 C-CER,CHIP 2203-005446 SA
C111 C-CER,CHIP 2203-006194 SA
C112 C-CER,CHIP 2203-000254 SA
C112 C-CER,CHIP 2203-005736 SA
C113 C-TA,CHIP 2404-001496 SA
C114 C-CER,CHIP 2203-000812 SA
C114 C-CER,CHIP 2203-006838 SA
C115 C-CER,CHIP 2203-001385 SA
C116 C-CER,CHIP 2203-000628 SA
C117 C-CER,CHIP 2203-005281 SA
C117 C-CER,CHIP 2203-005288 SA
C118 C-CER,CHIP 2203-002668 SA
C119 C-CER,CHIP 2203-005288 SA
C119 C-CER,CHIP 2203-006439 SNA
C120 C-CER,CHIP 2203-000330 SA
C120 C-CER,CHIP 2203-006305 SA
C121 C-CER,CHIP 2203-002709 SA
C122 C-CER,CHIP 2203-006305 SA
C123 C-CER,CHIP 2203-000233 SA
C123 C-CER,CHIP 2203-006260 SA
C124 C-CER,CHIP 2203-006562 SA
C125 C-CER,CHIP 2203-006562 SA
C126 C-CER,CHIP 2203-006048 SA
C127 C-CER,CHIP 2203-006994 SA
C128 C-CER,CHIP 2203-005482 SA
C129 C-CER,CHIP 2203-002709 SA
C130 C-CER,CHIP 2203-006838 SA
C131 C-CER,CHIP 2203-000438 SA
C132 C-CER,CHIP 2203-006423 SA
C133 C-CER,CHIP 2203-006423 SA
C134 C-CER,CHIP 2203-000438 SA

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Electrical Parts List
6-2
This Document can not be used without Samsung's authorization
Design LOC Description SEC CODE STATUS
C135 C-CER,CHIP 2203-000438 SA
C136 C-CER,CHIP 2203-002668 SA
C137 C-CER,CHIP 2203-006838 SA
C138 C-CER,CHIP 2203-006423 SA
C139 C-CER,CHIP 2203-000278 SA
C140 C-CER,CHIP 2203-006842 SA
C200 C-CER,CHIP 2203-005482 SA
C201 C-CER,CHIP 2203-000812 SA
C202 C-CER,CHIP 2203-005482 SA
C203 C-CER,CHIP 2203-005482 SA
C204 C-CER,CHIP 2203-005482 SA
C205 C-CER,CHIP 2203-005482 SA
C206 C-CER,CHIP 2203-005482 SA
C207 C-CER,CHIP 2203-006423 SA
C208 C-CER,CHIP 2203-005482 SA
C209 C-CER,CHIP 2203-000254 SA
C210 C-CER,CHIP 2203-005482 SA
C211 C-CER,CHIP 2203-005682 SA
C212 C-CER,CHIP 2203-006423 SA
C213 C-CER,CHIP 2203-006423 SA
C214 C-CER,CHIP 2203-006399 SA
C215 C-CER,CHIP 2203-006423 SA
C216 C-CER,CHIP 2203-006423 SA
C217 C-CER,CHIP 2203-006399 SA
C218 C-CER,CHIP 2203-006562 SA
C219 C-CER,CHIP 2203-000425 SA
C220 C-CER,CHIP 2203-000425 SA
C300 C-CER,CHIP 2203-006423 SA
C301 C-CER,CHIP 2203-006423 SA
C302 C-CER,CHIP 2203-006423 SA
C303 C-CER,CHIP 2203-006423 SA
C304 C-CER,CHIP 2203-006423 SA
C305 C-CER,CHIP 2203-006423 SA
C306 C-CER,CHIP 2203-006423 SA
C307 C-CER,CHIP 2203-006423 SA
C308 C-CER,CHIP 2203-006423 SA
C309 C-CER,CHIP 2203-006562 SA
C310 C-CER,CHIP 2203-006562 SA
C312 C-CER,CHIP 2203-006048 SA
C313 C-CER,CHIP 2203-006048 SA
C314 C-CER,CHIP 2203-006048 SA
C315 C-CER,CHIP 2203-006048 SA
C316 C-CER,CHIP 2203-006423 SA
C317 C-CER,CHIP 2203-006423 SA
C318 C-CER,CHIP 2203-006423 SA
C319 C-CER,CHIP 2203-006423 SA
C320 C-CER,CHIP 2203-006423 SA
C321 C-CER,CHIP 2203-006324 SA
C322 C-CER,CHIP 2203-006208 SA
C323 C-CER,CHIP 2203-006048 SA
C324 C-CER,CHIP 2203-006260 SA
C325 C-CER,CHIP 2203-006121 SA
C326 C-CER,CHIP 2203-000330 SA
C327 C-CER,CHIP 2203-000330 SA
C400 C-CER,CHIP 2203-006257 SA
C401 C-CER,CHIP 2203-006208 SA

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Electrical Parts List
6-3
This Document can not be used without Samsung's authorization
Design LOC Description SEC CODE STATUS
C402 C-CER,CHIP 2203-006257 SA
C403 C-CER,CHIP 2203-006257 SA
C404 C-CER,CHIP 2203-006208 SA
C405 C-CER,CHIP 2203-006257 SA
C406 C-CER,CHIP 2203-006208 SA
C407 C-CER,CHIP 2203-006257 SA
C408 C-CER,CHIP 2203-006257 SA
C409 C-CER,CHIP 2203-000233 SA
C410 C-CER,CHIP 2203-000425 SA
C411 C-CER,CHIP 2203-006348 SA
C412 C-CER,CHIP 2203-006562 SA
C413 C-CER,CHIP 2203-000425 SA
C414 C-CER,CHIP 2203-005482 SA
C418 C-CER,CHIP 2203-006257 SA
C419 C-CER,CHIP 2203-006324 SA
C420 C-CER,CHIP 2203-005482 SA
C421 C-CER,CHIP 2203-006208 SA
C422 C-CER,CHIP 2203-006562 SA
C423 C-CER,CHIP 2203-006201 SA
C424 C-CER,CHIP 2203-006361 SA
C425 C-CER,CHIP 2203-006474 SA
C426 C-CER,CHIP 2203-006562 SA
C427 C-CER,CHIP 2203-006562 SA
C501 C-CER,CHIP 2203-005482 SA
C502 C-CER,CHIP 2203-005482 SA
C504 C-CER,CHIP 2203-006399 SA
C505 C-CER,CHIP 2203-006399 SA
C506 C-CER,CHIP 2203-005993 SA
C507 C-CER,CHIP 2203-006399 SA
C508 C-CER,CHIP 2203-005993 SA
C509 C-CER,CHIP 2203-006399 SA
C510 C-CER,CHIP 2203-006562 SA
C511 C-CER,CHIP 2203-006562 SA
C512 C-CER,CHIP 2203-005482 SA
C514 C-CER,CHIP 2203-005482 SA
C515 C-CER,CHIP 2203-005482 SA
C516 C-CER,CHIP 2203-000386 SA
C517 C-CER,CHIP 2203-000386 SA
C519 C-CER,CHIP 2203-005482 SA
C520 C-CER,CHIP 2203-001259 SA
C521 C-CER,CHIP 2203-005482 SA
C523 C-CER,CHIP 2203-006562 SA
C524 C-CER,CHIP 2203-006260 SA
C525 C-CER,CHIP 2203-006260 SA
C526 C-CER,CHIP 2203-006260 SA
C527 C-CER,CHIP 2203-006260 SA
C600 C-CER,CHIP 2203-000425 SA
C601 C-CER,CHIP 2203-001437 SA
C602 C-CER,CHIP 2203-001259 SA
C603 C-CER,CHIP 2203-000995 SA
C604 C-CER,CHIP 2203-001437 SA
C605 C-CER,CHIP 2203-000425 SA
C609 C-CER,CHIP 2203-006423 SA
C610 C-CER,CHIP 2203-006896 SA
C612 C-CER,CHIP 2203-005061 SA
C614 C-CER,CHIP 2203-005482 SA