Straight Action Hand Tool CAT- HT- 169- 2024- 11 STS- M- 169- 2024- 11- A
2of 3 SAMTEC
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CUSTOMER SERVICE 1--800--SAMTEC9
CONTACT
NUMBER
WIRE SIZE
mm2[AWG]
INSULATION
DIAMETER
STRIP
LENGTH
TOOL CRIMP
SYMBOL
CRIMP
HEIGHT
APPLICATION
SPECIFICATION
0.20 [24] 1.35--1.50
[.053--.059]
3.12--3.38
[.123--.133] A0.94 +0.05
[.037 +.002]
CC69L 0.50 [20] 1.65--1.83
[.066--.072]
3.12--3.38
[.123--.133] B1.04 +0.05
[.041 +.002] STS--A--002
0.35 [22] 1.50--1.65
[.059--.065]
3.12--3.38
[.123--.133] C0.99 +0.05
[.039 +.002]
Figure 2
4. MAINTENANCE AND INSPECTION PROCEDURE
It is recommended that a maintenance and inspection
program be performed periodically to ensure
dependable and uniform terminations. Frequency of
inspection depends on:
SThe care, amount of use, and handling of the
hand tool
SThe presence of abnormal amounts of dust and
dirt
SYour own established standards
The hand tool is inspected before being shipped;
however, it is recommended that the tool be inspected
immediately upon its arrival at your facility to ensure
that the tool has not been damaged during shipment.
4.1. Daily Maintenance
1. Remove dust, moisture, and other contaminants
with a clean brush, or a soft, lint--free cloth. Do
NOT use objects that could damage the tool.
2. Make certain that the retaining pins are in place
and that they are secured with retaining rings.
3. All pins, pivot points, and bearing surfaces
should be protected with a thin coat of any good
SAE 20 oil. Do not oil excessively.
4. When the tool is not in use, keep handles closed
to prevent objects from becoming lodged in the
crimping jaws.
5. Store the tool in a clean, dry area.
4.2. Lubrication
Lubricate all pins, pivot points, and bearing surfaces
with SAE 20 oil as follows:
Tools used in daily production -- lubricate daily
Tools used daily (occasional) -- lubricate weekly
Tools used weekly -- lubricate monthly
Wipe excess oil from tool, particularly from crimping
area. Oil transferred from the crimping area onto
certain terminations may affect the electrical
characteristics of an application.
4.3. Periodic Inspection
1. The hand tool may be immersed (handles
partially closed) in a reliable commercial
degreasing compound (suitable for plastics) to
remove accumulated dirt, grease and foreign
matter.
2. Close tool handles until the ratchet releases and
then allow the handles to open freely. If they do not
open quickly and fully, the spring is defective and
must be replaced. See Section 5.
3. Inspect the head assembly for worn, cracked, or
broken jaws. If damage is evident, return it for
evaluation and repair.
4.4. Crimp Height Inspection
This inspection requires the use of micrometer with a
modified anvil as shown in Figure 3.
A recommended Crimp Height Comparator is
RS--1019--5LP, which can be purchased from:
Manufacturer Telephone
Shearer Industrial Supply Co 717--767--7575
VALCO 610--691--3205
Proceed as follows:
1. Select a contact and a wire (maximum size) for
each crimp section.
2. Refer to the Section 3, and crimp the contact(s).
3. Using a crimp height comparator, measure wire
barrel crimp height as shown in Figure 3. If the
crimp height conforms to that marked on the tool,
the tool is considered dimensionally correct.
Figure 3
Modified
Anvil
Position Point
On Center of
Wire Barrel
Opposite Seam
Wire Barrel
Crimp Height
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