S&B Filters 75-5100 Service manual

15461 SLOVER AVE., FONTANA, CA 92337 | PH: 909.947.0015, FAX: [phone] | WWW.SBFILTERS.COM
P/N: 75-5100 / 75-5100D
INSTALLATION INSTRUCTIONS:

• 8mm, 10mm, 12mm Wrench/Socket
• Phillips Screwdriver
• Adjustable Wrench
• Panel Removal Tool
• Pliers
TOOLS REQUIRED:
• Cleanable (KF-1053). If the enclosed filter is Red, it came preoiled from the factory. Please visit www.sbfilters.com
for exact oil amount required after cleaning.
• Disposable (KF-1053D). If the enclosed filter is White, it is a disposable filter and should be discarded once it reaches
capacity. This filter does not require oil. For more info on S&B’s disposable filter, visit www.sbfilters.com.
S&B FILTER MAINTENANCE:
• Please read the entire product guide before proceeding.
• Ensure all components listed on pages 3 & 4 are present.
• If you are missing any of the components, call our customer support at [phone].
• Do not work on your vehicle while engine is hot.
• Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.
BEFORE YOU START
Kit may not fit with the following Aftermarket
Parts installed:
• Body Lift or Lowering Kit
• Custom Hood
• Throttle Body Spacer/ Upgrade
NOTES:
Product will be submitted to Air Resources
Board for approval shortly.
Not Legal for use in CA or other states
adopting CA emissions standards”
See Page 2 for more info.
CARB STATUS - PENDING
for purchasing your new S&B Filters intake kit. If at any time you need additional assistance with installation or have any
other questions or comments, feel free to call our customer service department at 909-947-0015. You can also take advantage of our live chat
at www.sbfilters.com and connect with an S&B representative immediately. We hope you enjoy your new S&B Filters product and thank you
for your continued support. Breathe Easy. Your Engine and Warranty Are Protected.
Thank You!
2012 - 2015
Toyota
Tacoma
4.0L
APPROX. INSTALL TIME: 1HRS | 00MIN
YEAR:
MAKE:
MODEL:
ENGINE:
1
VEHICLE APPLICATION:

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The California Air Resource Board (CARB) requires that an E.O. Identification label be applied to the vehicle in order
to pass a smog check inspection when a Performance Intake Kit has been installed. You must place the E.O. Label provided on or near the intake
kit after installation so that a smog check technician can easily verify the E.O. Number. The exemption process with CARB can take as long as 18
months. Check the status of the exemption process by looking up a specific part number at www.sbfilters.com. The CARB Exemption number and/
or status is listed under the Product Details section for each part number. If the status shows as “Pending,” CARB has yet to issue an exemption but
the product has been submitted. Products that have not been issued an E.O. number are street legal in most states, but may not be used on emission
controlled vehicles in the state of California and are for off road use only. If you purchased your kit from S&B Filters directly, we will automatically
mail you your Exemption Sticker when it is issued to us. If you purchased your kit from an authorized S&B Filters Dealer, log onto our web site and
register to receive your Exemption Sticker.
Emissions Standard
If your vehicle has a Vehicle Emission Control Information decal affixed to the factory
airbox, a new replacement label must be obtained and installed in a readily visible position in the engine
compartment in order to remain CARB compliant. Failure to do so will prevent the vehicle from passing
a smog check. Replacement labels can be ordered from your local dealership. Regulations state that
the VECI label shall not be affixed to any equipment which is easily detached from the vehicle. Label
placement, under the hood on a painted surface is recommended.
Warning!
• Afer your installation is complete engage parking brake and start your engine. Listen for abnormal noises. If an air leak is detected,
re-inspect hoses and connections as they may need to be repositioned and tightened.
• S&B FILTERS recommends that you keep your OE intake system in the event it is required in the future.
• In order to maintain your warranty, all connections and components must be checked periodically for alignment
and for proper tension on all connections. Failure to do so may void your warranty.
• Use only S&B FILTERS cleaning and oil products to service your filter. Using any other brand oil
and/or cleaners on your S&B air filter may void your warranty.
Performance Testing
Order Online today at www.sbfilters.com or through your local S&B distributor.
Replacement
Cotton Filter
SKU# KF-1053
Replacement
Dry Filter
SKU# KF-1053D
Precision II:
Cleaning & Oil Kit
SKU# 88-0008
2
RELATED ITEMS FOR YOUR PURCHASE

3
EXPLODED VIEW:

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PARTS LIST: 75-5100/75-5100D
ITEM QTY DESCRIPTION PART NUMBER HARDWARE PACKS
A 1 INTAKE BOX AL1279B-00 HP1454-00
AG1007-00
HP1452-00
AI1860-00
AI1861-00
AI1252-00
HP1453-00
AI1857-00
AI1736-00
HP1403-00
AI1684-00
AI1571-00
AI1934-01
HP1480-00
AI1869-00
AI1870-00
AI2036-00
HP1481-00
AI1862-00
AI1766-02
B 1 FENDER SEAL AI1859C-00
C 1 AIR FILTER KF-1053
D 1 TUBE SEAL AI1717C-00
E 1 INTAKE TUBE AL1279-00
F 1 COUPLER, 3” AI1806C-00
G 2 HOSE CLAMP, #52 AG1007-00
H 1 HOSE CLAMP, #80 AG1010-00
I 1 LID SEAL, 40” AI1766-02
J 1 BARBED HOSE FITTING, 1/8 NPT X 3/16 AI1857-00
K2MAF PLATE SCREWS, 8/32 X 3/4 AI1252-00
L1MAF GASKET AI1861-00
M 1 MAF PLATE AI1860-00
N 1 VACUUM HOSE, 15” AI1934-01
O 4 LID SCREW, SS, 1/4-20 X 3/4 AI1684-00
P 4 WASHER, 1/4-20 AI1571-00
Q 1 CLEAR LID AI1862-00
R 1 NUT, NYLOCK AI1736-00
S 1 SMOG PUMP RELOCATION BRACKET, 6.4” AI1870-00
T 1 SMOG PUMP RELOCATION BRACKET, 8.3” AI1869-00
U 1 SMOG PUMP RELOCATION BRACKET, 5.6” AI2062-00
V 1 SCREW, HEX, M6 X 1 X 25 AI1415-00
W2 WASHER, OVERSIZED, M6 AI1755-00
X1LOCKNUT, M6 AI1090-00
ITEMS NOT SHOWN IN THE EXPLODED VIEW
Y1SMOG PUMP HARNESS EXTENSION, 14” AI2036-00
AM0340-00 REV-A 10/23/2017

With the ignition switched off and the parking brake set,
disconnect the negative battery cable on the battery. Note:
Failure to disconnect the battery may cause the CEL
to illuminate upon completion of the installation and
subsequent operation. Do not skip this step!
Tool Required: 10mm Socket/Wrench
1
Remove the two nuts securing engine cover then lift up
and remove the engine cover from the vehicle.
Tool Required: 10mm Socket
2
Disconnect the MAF sensor electrical connector from the
sensor.
3
Disconnect the breather and vacuum hoses. Remove the
two mounting screws on the intake box. Loosen the hose
clamp on the throttle body. Pop out the wire harness clip.
Tool Required: 10mm Socket/Wrench, Panel Removal
Tool
4
Locate the smog pump by the stock intake tube and
remove the cover by pulling out the tabs on the side and
lifting up.
5
Disconnect the electrical harness and hose from the smog
pump.
Tool Required: Panel Removal Tool, Pliers
6
DISCONNECT
DISCONNECT BREATHER
HOSE
LOOSEN HOSE CLAMP
DISCONNECT VACUUM
HOSE REMOVE SCREW
REMOVE SCREW AND POP
OUT HARNESS CLIP
5
INSTALLATION STEPS:

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Remove the three bolts securing the smog pump bracket
then remove the smog pump and bracket assembly from
the vehicle.
Tool Required: 10mm Socket/Wrench
7
Remove the two screws securing on the stock tube then remove
the entire air intake assembly from the vehicle. Set the screws
aside. One will be reused in Step 11 to install the smog pump
bracket and the other in Step 24 to install the Intake Box (A).
Tool Required: 12mm Socket/Wrench
8
9
Locate the mounting hole in between the radiator cap and passenger side head lights. Carefully look at the smog pump brackets
in the exploded view on Page 3. Each one has their own distinct shape. Install the 5.6” Smog Pump Bracket (U) into the mounting
hole with the M6 Bolt (V), M6 Washers (W), and M6 Locknut (X). Keep the bracket as horizontal as possible then tighten the bolt
and lock nut.
Tool Required: 10mm Socket/Wrench
10
Locate the power steering reservoir. There are two mounting locations you will use to secure the last two smog pump brackets.
Remove the bolt closest to the front of the vehicle and slide the 8.3” Smog Pump Bracket (T) underneath. Loosely tighten the bolt
so you can make final adjustments in a later step.
Tool Required: 10mm Socket/Wrench
SMOG PUMP
BRACKET 8.3”,
10mm
SMOG PUMP
BRACKET 6.4”,
12mm
6

Install the 6.4” Smog Pump Bracket (S) at the second
mounting hole with the bolt removed in Step 8.
Tool Required: 12mm Socket/Wrench
14
13
11
Apply even pressure and carefully slide the grommets out of the bracket. Be careful not to damage the grommets because they
will be reused and installed onto the three Smog Pump Brackets (S, T, and U).
Connect the Smog Pump Harness Extension (Y) into the stock harness. Route the harness behind the washer fluid reservoir and
place the harness by the smog pump brackets.
Apply even pressure and carefully pull the grommets
out of the smog pump arms. Be careful not to damage
the grommets. Perform the same steps for the other two
grommets then remove the smog pump from the bracket.
12
7
INSTALLATION STEPS:

RUBBER SPACER
REMOVE COMPLETELY
WILL BE REUSED
Remove the two brackets securing the AC line hose clips. Remove the bolt mounted to the chassis on each bracket. Only the bolt
from the left AC line bracket will be reused in Step 30. Remove the lock nuts securing both the rubber spacers to the hose clips.
Once everything is removed, install the rubber spacer with the AC line clips into the chassis and tighten with one of the locknuts
removed.
Tool Required: 10mm Socket/Wrench
18
BEFORE AFTER
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15
16 17
Route the harness underneath the smog pump and connect the harness into the smog pump connector. Install the smog pump onto
the grommets.
Rotate the smog pump hose pump hose at the engine
inlet until there are no kinks and reconnect the hose into
the smog pump.
Tool Required: Pliers
Reinstall the smog pump cover.
8

Pop out the three plastic clips. One of the holes will be
used to secure the Intake Box (A) in Step 23.
Tool Required: Panel Removal Tool or Pliers
19
21
Install the Fender Seal (B) onto the Intake Box (A).
Install the Intake Tube Seal (D) onto the Intake Box (A).
20
22
Place the Intake Box (A) into the truck.
THREADED UNTHREADED
INSTALL LOCKNUT
Reinstall the stock screws removed from Step 5 to secure the Intake Box (A). Install a M6 Locknut (R) on the bolt with the hole
that is not threaded. Make sure that the bolt goes through the hole through the wheel well cover before installing the locknut from
underneath the wheel well.
Tool Required: 10mm, 12mm Socket/Wrench
23
9
INSTALLATION STEPS:

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SENSOR
MAF PLATE
MAF GASKET
TIGHTEN HOSE CLAMP
24
Carefully remove the MAF sensor from the stock intake tube. Use the supplied 8-32 Screws (K), MAF Plate (M), MAF Gasket (L) to
install the sensor onto the Intake Tube (E). Install the Vacuum Hose Barb (J) until finger tight, then turn it one to two complete turns
with a wrench. Do not over tighten.
Tool Required: Adjustable Wrench, 8mm Socket/Wrench, Screwdriver
2625
Install the Coupler (F) and two #52 Hose Clamps (G) onto
the intake tube. Leave both hose clamps loose, push
coupler up the tube slightly.
Place the Air Filter (C) into the Intake Box (A). by first
having the filter top facing the front of the vehicle then
sliding it in, then turn the filter to the tube outlet. The
air filter should be in the same position as shown below
when inserting into the intake box.
27
Insert the Intake Tube (E) through the Tube Seal (D) into the
Intake Box (A) then slide the Air Filter (C) onto the intake
tube. Tighten the #80 Hose Clamp (H).
Tool Required: 8mm Socket/Wrench
CONNECT
CONNECT
28
Remove the stock vacuum hose and use the Vacuum Hose
(N) provided to connect the Vacuum Hose Barb (J) and the
engine.
10

32
Remove the protective covering on the Clear Lid (Q).
33
Install Clear Lid (Q) on top of the Air Box (A) with the 1/4-20
Screws (O) and Washers (P).
Tool Required: Screwdriver
30
(OPTIONAL) Reinstall the engine cover. Reuse the nut removed in Step 2
and screw removed in Step 18. You may have to rotate the tube for the
threaded insert to line up properly. Note: You will have to break off the
small tap on the bottom of the engine cover on the passenger side so the
engine cover sits flush with the intake tube.
Tool Required: 10mm Socket
31
Press the Lid Seal (I) into the grooves on top of the Air Box
(A).
LID SEAL
BREAK TAB OFF
THIS SIDE
28
Install the Intake Tube (E) onto the throttle body. Tighten the #52 Hose Clamp (G) at the intake tube only. Leave the hose clamp at the throttle
body loose. Reconnect the Breather Hose. Reconnect the MAF sensor connector into the MAF sensor. Cut the electrical tape at the main
harness to give the connector extra slack and route the connector underneath the Intake Tube to connect into the sensor. Note: If you want
to reinstall the engine cover, align the insert on the intake tube with the two mounting points on the engine cover. Make any adjustments
for to the intake tube if necessary then tighten the #52 Hose Clamp (G) at the throttle body.
Tool Required: 8mm Socket/Wrench
CONNECT BREATHER
HOSE
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INSTALLATION STEPS:

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Reconnect the negative battery cable. Inspect your installation,
make sure the kit is properly positioned and all fasteners are
secured. Keep all stock parts in case you would ever need to
reinstall the stock intake assembly. Affix the ID label near the
intake kit. The installation is now complete.
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INSTALLATION NOTES:

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INSTALLATION NOTES:

15461 SLOVER AVE., FONTANA, CA 92337 | PH: 909.947.0015, FAX: [phone] | WWW.SBFILTERS.COM