S&B Filters 75-5115 Service manual

15461 SLOVER AVE., FONTANA, CA 92337 | PH: 909.947.0015, FAX: [phone] | WWW.SBFILTERS.COM
INSTALLATION INSTRUCTIONS:
INSTALLATION INSTRUCTIONS:
P/N: 75-5115 / 75-5115D

• Please read the entire product guide before proceeding.
• Ensure all components listed on pages 3 & 4 are present.
• If you are missing any of the components, call our customer support at [phone].
• Do not work on your vehicle while engine is hot.
• Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.
BEFORE YOU START
• Cleanable (KF-1035). If the enclosed filter is Red, it came preoiled from our factory. Please visit www.sbfilters.com
for exact oil amount required after cleaning.
• Disposable (KF-1035D). If the enclosed filter is White, it is a disposable filter and should be discarded once it reaches
capacity. This filter does not require oil. For more info on S&B’s disposable filter, visit www.sbfilters.com.
S&B FILTER MAINTENANCE:
• 8mm, 10mm, 11mm, 12mm Wrench/
Socket
• Phillips Screwdriver
• Flat Blade Screwdriver
• Panel Popper
TOOLS REQUIRED:
Kit may not fit with the following Aftermarket
Parts installed:
• Body Lift or Lowering Kit
• Custom Hood
• Throttle Body Spacer/ Upgrade
NOTES:
Product will be submitted to Air Resources
Board for approval shortly.
Not Legal for use in CA or other states
adopting CA emissions standards”
See Page 2 for more info.
CARB STATUS - PENDING
2010 - 2018
Toyota
FJ Cruiser (‘10-’17), 4Runner 4wd (‘10-’18), 4Runner 2wd (‘10-’15)
4.0L V6
APPROX. INSTALL TIME: 1HRS | 00MIN
YEAR:
MAKE:
MODEL:
ENGINE:
1
for purchasing your new S&B Filters intake kit. If at any time you need additional assistance with installation or have any
other questions or comments, feel free to call our customer service department at 909-947-0015. You can also take advantage of our live
chat at www.sbfilters.com and connect with an S&B representative immediately. We hope you enjoy your new S&B Filters product and thank
you for your continued support. Breathe Easy. Your Engine and Warranty Are Protected.
Thank You!
VEHICLE APPLICATION:

SBFILTERS.COM
2
GENERAL INFORMATION AND WARNINGS
If you are driving in heavy snowfall or extreme rain conditions, you should always check for accumulated snow and water on the air filter
following your OE recommendations for driving in these conditions.
The following is recommended after operating the vehicle up to 100 miles in heavy snowfall or extreme rain: At the earliest opportunity,
open the hood and check the air box and filter. If any snow has accumulated, make sure to remove the snow from the filter, box, and
inlet. It is okay if the filter is a little wet. Wet filters will normally dry out on their own. If the filter is dripping wet, it should be replaced
with another filter that is not wet. Do not reuse the dripping wet filter until it has naturally dried.
Operation in snow and rain
Air Box Plug Testing
• After your installation is complete engage parking brake and start your engine. Listen for abnormal noises. If an air leak is detected,
re-inspect hoses and connections as they may need to be repositioned and tightened.
• S&B FILTERS recommends that you keep your OE intake system in the event it is required in the future.
• In order to maintain your warranty, all connections and components must be checked periodically for alignment and for proper tension
on all connections. Failure to do so may void your warranty.
• Use only S&B FILTERS cleaning and oil products to service your filter. Using any other brand oil and/or cleaners on your S&B air filter
may void your warranty.
Performance Testing
Stock intake boxes are a significant contributor to poor air flow which is why S&B designs custom air boxes with secondary and/
or enlarged openings. With that said, S&B recognizes the benefits of cooler air, so we have included a plug to seal off the opening if
so desired. For optimal performance, we recommend that the intake be used without the end cap except in conditions of extreme
heatwave.
Periodically check the following:
The California Air Resource Board (CARB) requires that an E.O. Identification label be applied to the vehicle in order to pass a
smog check inspection when a Performance Intake Kit has been installed. You must place the E.O. Label provided on or near the
intake kit after installation so that a smog check technician can easily verify the E.O. Number. Check the status of the exemption
process by looking up a specific part number at www.sbfilters.com. The CARB Exemption number and/or status is listed under
the Product Details section for each part number. If the status shows as “Pending,” CARB has yet to issue an exemption but the
product has been submitted. Products that have not been issued an E.O. number are street legal in most states, but may not be
used on emission controlled vehicles in the state of California and are for off road use only. If you purchased your kit from S&B
Filters directly, we will automatically mail you your Exemption Sticker when it is issued to us. If you purchased your kit from an
authorized S&B Filters Dealer, log onto our web site and register to receive your Exemption Sticker.
If your vehicle has a Vehicle Emission Control Information decal affixed to the factory airbox,
a new replacement label must be obtained and installed in a readily visible position in the
engine compartment in order to remain CARB compliant. Failure to do so will prevent the
vehicle from passing a smog check. Replacement labels can be ordered from your local
dealership. Regulations state that the VECI label shall not be affixed to any equipment which
is easily detached from the vehicle. Label placement, under the hood on a painted surface is
recommended.
Emissions Standard
• Intake tube and filter connections, and intake box fasteners, making sure they are tight.
• All electrical connections and wire harnesses moved during the installation of the intake and make sure they are secure and away
from any hot or moving components.
• Check for any signs of abrasion or wear and tear on the intake tube, box, filter, and electrical harnesses moved or near the intake
and repair/replace as necessary.

3
EXPLODED VIEW:

SBFILTERS.COM
4
ITEM QTY DESCRIPTION PART NUMBER HARDWARE PACKS
A 1 AIR BOX AL1336B-00 HP1548-00
AG1007-00
HP1550-00
AI2079-00
AI2080-00
AI1434-00
HP1554-00
AI1163-00
AI1742-00
AI1857-00
LHP1554-00
AI2005-00
AI2006-00
AI1934-02
HP1549-00
AI2081-00
AI1766-02
B 1 INTAKE TUBE AL1336-00
C 1 AIR FILTER KF-1035
D 1 HOSE CLAMP, #84 AG1038-00
E 1 TUBE SEAL AI1717C-00
F 1 BOX PLUG AI1718C-00
G 1 FENDER SCOOP AI1859C-00
H 1 COUPLER AI2055C-00
I 1 CLEAR LID AI2081-00
J 1 LID SEAL AI1766-02
K4LID WASHER, #10-24 AI2006-00
L4LID SCREW, #10-24 AI2005-00
M 1 MAF GASKET AI2080-00
N 1 MAF PLATE AI2079-00
O 2 SCREW, 8-32 X 5/8” AI1434-00
P 1 BARBED HOSE FITTING AI1857-00
Q 2 HOSE CLAMP, #52 AG1007-00
R 1 VACUUM HOSE AI1934-02
S 3 SCREW, HEX HEAD, M8 AI1163-00
T 3 WASHER, M8 AI1742-00
U 1 HOSE CLAMP, #8 AG1000-00
PARTS LIST: 75-5115/75-5115D
AM0377-00 REV-A 04/27/2018

21
3
With the ignition switched off and the parking brake set,
disconnect the negative battery cable on the driver side.
Note: Failure to disconnect the battery may cause the CEL to
illuminate upon completion of the installation and subsequent
operation. Do not skip this step!
Tool Required: 10mm Socket/Wrench
Lift and pull to remove the engine cover from the vehicle.
4
Disconnect the CCV hose from the intake tube by moving the clamp and pulling the hose. Also, disconnect and remove the stock
vacuum line from the resonator and on the engine side.
Disconnect the electrical harness at the MAF sensor.
5
Use a panel popper to disconnect the electrical harness
clip attached to the air box and resonator.
Tool Required: Panel Popper
5
INSTALLATION STEPS:

SBFILTERS.COM
6
Remove the bolt securing the resonator and loosen the clamp at the throttle body. Unlatch the clips securing the lid to the airbox
then remove the lid, resonator and intake tube from the vehicle.
Tool Required: 10mm Socket/Wrench
8
Loosen and remove the three bolts securing the base of
the airbox to the vehicle then remove the airbox.
Tool Required: 12mm Socket/Wrench
7
Remove the stock air filter from the stock air box..
6

10a9
10b 11
Unscrew the bolt securing the resonator bracket to the
vehicle and remove the bracket.
Tool Required: 10mm Socket/Wrench
Remove the grommets and support bushings from the
stock airbox.
12
...continued from Step 10a. Install the grommets and support bushings onto the Airbox
(A). Install the grommets onto the air box first then the
support bushings.
Install the Fender Scoop (G) onto the Airbox (A).
13
Install the Tube Seal (E) onto the Airbox (A).
7
INSTALLATION STEPS:

SBFILTERS.COM
14
Determine if you want to install the Box Plug (F) onto the Airbox
(A) or leave it open. See the “Air Box Plug” note on Page 2 for
more information. If the Box Plug (F) is desired, simply press the
Box Plug (F) into the box opening until it snaps into place.
15
Place the Airbox (A) in the engine bay. Make sure you line up
the fender seal with the fender opening, the three mounting
grommets are lined up with the mounting points, and the two
pegs in the back of the Airbox have lined up through the two
clearance holes in the box. Secure the airbox using the three M8
bolts (S) and three M8 Washers (T) we have provided.
Tool Required: 12mm Socket/Wrench
16
Place the Air Filter (C) in the Airbox (A).
17
Remove the MAF sensor from the stock airbox.
Tool Required: Phillips Screwdriver
18
Install the MAF sensor onto the Intake Tube (B) using the
provided Gasket (M), Plate (N) and Screws (O).
Tool Required: Phillips Screwdriver
19
Install the Barbed Hose Fitting (P) onto the Intake Tube (B).
Hand tighten first, then use a wrench to secure.
Tool Required: 11mm Socket/Wrench
8

20
Install the Coupler (H) onto the Intake Tube (B) so it is flush
with the end of the intake tube.
21
Insert the Intake Tube (B) into the Airbox (A).
22
Slide the Coupler (H) over the throttle body then tighten both #52
Hose Clamp (Q).
23
Remove the stock hose clamp from the CCV hose and
install the #8 Hose Clamp (U).Connect the stock CCV hose
to the Intake Tube (B) and tighen the hose clamp.
24
Install the Vacuum Hose (R) and connect it to the Barbed Hose
Fitting (P).
25
Reconnect the electrical harness to the MAF sensor.
9
INSTALLATION STEPS:

SBFILTERS.COM
26
28
Peel off the protective covering on the Clear Lid (I).
29
Install the Clear Lid (I) using the provided Washers (K) and
Screws (L).
Tool Required: Phillips Screwdriver
Attach the Air Filter (C) with #84 Hose Clamps (D) to the
Intake Tube (B). Tighten the hose clamp to secure the air
filter to the intake tube.
Tool Required: 8mm Socket/Wrench
30
Reinstall the engine cover.
27
Install the Lid Seal (J) onto the Airbox (A)
10

31 32
Reconnect the negative battery cable. Inspect your installation, make sure the kit is properly
positioned and all fasteners are secure. Keep all stock
parts incase you would ever need to reinstall the stock
intake assembly. Affix the ID label near the intake kit. The
installation is now complete.
11
INSTALLATION STEPS:

SBFILTERS.COM
12
Order Online today at www.sbfilters.com or through your local S&B distributor.
Replacement
Dry Filter
SKU# KF-1035D
Filter Wrap
for KF-1035
SKU# WF-1023
Precision II:
Cleaning & Oil Kit
SKU# 88-0008
Replacement
Cotton Filter
SKU# KF-1035
RELATED ITEMS FOR YOUR PURCHASE
INSTALLATION NOTES: