Sanken S06-4a005-b User manual

High Performance Vector Control Multifunction Inverter

S06

Instruction Manual

- 1 -

ThankyouforpurchasingtheSankenHighPerformanceVectorControlInverter .

[For Safe Use]

Please read the instructions thoroughly and use it correctly before using this product.

After reading, please keep this manual near to the machines for convenient reference.

Expressions and meanings of safety notes

Danger This symbol indicates a hazard that could lead to death or serious injury if the warning is ignored and the

product is handled incorrectly.

Caution This symbol indicates a hazard that could lead to injury or damage to property if the warning is ignored and

the product is handled incorrectly.

Furthermore, even an instruction marked [Caution] can also cause serious consequences under certain circumstances. Be sure to

abide by all instructions in this manual, irrespective of the degree of danger.

Meanings of graphic symbols

This symbol indicates a potential danger.

The specific content of danger is indicated within Ì. (this example indicates a general danger.)

Gengeral danger

Electric shock

danger

Fire danger

This symbol indicates the need for caution.

The specific content of caution is indicated within Ì. (This example indicates a general caution.)

Gengeral danger

Caution: risk of

electric shock

Caution:risk of

rotating objects

This symbol indicates a prohibition (strictly prohibited).

The specific content of prohibition is indicated within . (This example indicates a general

prohibition)

General prohibition

Disassembly is

prohibited

The use of open

fire is prohibited.

This symbol indicates an action that must be performed (the project that must be performed).

The specific content is indicated within. (This example indicates a general compulsory item.)

General

compulsory item

Must be grounded

- 2 -

CONTENTS

1. Safety Notes ...................................................................................... - 5 -

1-1 Important notes .......................................................................... - 5 -

1-2 Notes on Use ............................................................................. - 5 -

1-3 Notes on Installation .................................................................... - 5 -

1-4 Notes on Handling and Moving ............................................................. - 6 -

1-5 Notes on Wiring .......................................................................... - 6 -

1-6 Notes on Operation ....................................................................... - 7 -

1-7 Notes on Maintenance and Inspection ...................................................... - 7 -

1-8 Disposal ................................................................................. - 7 -

1-9 Others ................................................................................... - 7 -

2. Product Validation and Precautions on Use................................................... - 8 -

2-1 Product validation ....................................................................... - 8 -

2-2 Example of nameplate label ............................................................... - 8 -

2-3 The meanings of the model ................................................................ - 8 -

2-4 Precautions on Use ....................................................................... - 8 -

3. Installation............................................................................... - 10 -

3-1 Installation Location and Storage ....................................................... - 10 -

3-2 Installation Direction and Space ........................................................ - 10 -

3-3 Sketch of Front Cover Removal and Installation .......................................... - 11 -

4. Wiring..................................................................................... - 12 -

4-1 Connection with peripheral devices ...................................................... - 12 -

4-2 About Wiring ............................................................................ - 13 -

4-3 Terminal Wiring Diagram ................................................................. - 14 -

4-4 Composition of Main Circuit Terminals ................................................... - 15 -

4-4-1 Description of Main Circuit Terminals ............................................ - 15 -

4-4-2 Connection Diagram of Main Circuit Terminals ..................................... - 16 -

4-4-3 External brake resistor selection example ........................................ - 17 -

4-4-4 Capacities of MCCB and MC as well as Wire Size ................................... - 17 -

4-5 Composition of Control Circuit Terminals ................................................ - 18 -

4-5-1 Wire size and terminal arrangement ............................................... - 18 -

4-5-2 Schematic of control circuit terminal wiring ..................................... - 18 -

4-5-3 Functional list of control circuit terminals ..................................... - 18 -

4-5-4 Descriptions on control circuit terminal wiring .................................. - 20 -

4-6 Installation and Wiring of Optional Board ............................................... - 22 -

4-6-1 Overview of Optional Board ....................................................... - 22 -

4-6-2 Installation Method of Optional Board ............................................ - 22 -

5. Operation Panel............................................................................ - 23 -

5-1 Names and Functions of Parts of the Operation Panel ..................................... - 23 -

5-2 Description of keys on operation panel .................................................. - 24 -

5-3 Display mode of operation panel ......................................................... - 24 -

5-3-1 Version Display .................................................................. - 24 -

5-3-2 Inverter status mode ............................................................. - 25 -

5-3-3 Alarm display .................................................................... - 27 -

5-3-4 Frequency input .................................................................. - 27 -

5-4 Basic operation ......................................................................... - 28 -

5-4-1 Setting function code ............................................................ - 28 -

5-4-2 Confirming operation ............................................................. - 28 -

5-4-3 Signed operation ................................................................. - 29 -

5-5 Special functions ....................................................................... - 29 -

5-5-1 Copy function operation .......................................................... - 29 -

5-5-2 Changed code display operation ................................................... - 30 -

5-5-3 Function code initialization operation ........................................... - 30 -

5-5-4 Alarm contents reading operation ................................................. - 31 -

5-5-5 Alarm status confirmation operation .............................................. - 31 -

5-5-6 List of 7-segment monitor display ................................................ - 32 -

- 3 -

6. Operation.................................................................................. - 33 -

6-1 Operation steps ......................................................................... - 33 -

6-2 Test run ................................................................................ - 34 -

6-2-1 Confirmation before power input .................................................. - 34 -

6-2-2 Confirmation after power input ................................................... - 34 -

6-2-3 Basic setting (1) ................................................................ - 34 -

6-2-4 Motor control setting ............................................................ - 34 -

6-2-5 Basic setting (2) ................................................................ - 35 -

6-2-6 Motor parameter auto tuning ...................................................... - 35 -

6-2-7 Basic setting (3) ................................................................ - 38 -

6-3 Special functions ....................................................................... - 40 -

6-3-1 JOG operation .................................................................... - 40 -

6-3-2 Hold operation ................................................................... - 41 -

6-3-3 Notes on free run stop terminal (MBS) ............................................ - 41 -

7. Function Code .................................................................................... - 44 -

7-1 Representation and Description of Function Codes ........................................ - 44 -

7-2 Function Code List ...................................................................... - 44 -

7-3 Description of Functions ................................................................ - 62 -

7-3-1 Basic functions .................................................................. - 62 -

7-3-2 Input/Output-Related Functions ................................................... - 89 -

7-3-3 System functions ................................................................ - 100 -

7-3-4 Special functions ............................................................... - 109 -

7-3-5 Multi-speed Function ............................................................ - 115 -

7-3-6 PID Function .................................................................... - 128 -

7-3-7 Communication function .......................................................... - 143 -

7-3-8 Motor parameters ................................................................ - 145 -

7-3-9 Vector Speed Control ............................................................ - 147 -

7-3-10 Torque control .................................................................. - 155 -

7-3-11 Single-Inverter Multi-Pump Water Supply ......................................... - 161 -

7-4 Serial Communication Function .......................................................... - 164 -

7-4-1 Outline ......................................................................... - 164 -

7-4-2 Terminal functions and wiring methods ........................................... - 165 -

7-4-3 Operation and function code setting by serial communication ..................... - 165 -

7-4-4 Communication with dedicated protocol (SANKEN communication protocol) ........... - 167 -

7-4-5 Programming Design .............................................................. - 168 -

7-4-6 ModBus-RTU Communication ........................................................ - 181 -

8. Protection & Error Function............................................................... - 190 -

8-1 Operation error ........................................................................ - 190 -

8-2 Conflict & interference error .......................................................... - 190 -

8-3 Warning Status ......................................................................... - 194 -

8-4 Alarm Status ........................................................................... - 194 -

9. Fault Analysis............................................................................ - 198 -

10.Maintenance & Inspection ........................................................................ - 199 -

10-1 Precautions on Checking and Maintenance ................................................ - 199 -

10-2 Inspection Items ....................................................................... - 199 -

10-3 Part Replacement ....................................................................... - 200 -

10-4 Megger Test ............................................................................ - 200 -

10-5 Electrical measurement of main circuit ................................................. - 201 -

11.Specification Parameters ........................................................................ - 203 -

11-1 Standard specification ................................................................. - 203 -

11-2 Inverter general specification ......................................................... - 204 -

11-3 Communication function specification ................................................... - 205 -

11-4 Storage Environment .................................................................... - 205 -

12.Overall Dimension ............................................................................... - 206 -

12-1 Mainbody dimension ..................................................................... - 206 -

12-2 Operation panel ........................................................................ - 206 -

- 4 -

12-2 Operation panel ........................................................................ - 207 -

13.Peripheral Equipments & Options ................................................................. - 208 -

- 5 -

1. Safety Notes

1-1 Important notes

Danger

Caution: risk of electric shock

The disassembly of cover is absolutely probibited, otherwise the risk of electric shock and casualty may

exist.

Caution: Fire Hazard!

Immediately shut down the power supply and contact with the Seller when peculiar smell, abnormal noise,

smoke or sparks, etc. are found in the device.

In case of a fire, please use the extinguisher for electrical fire (dry powder), but do not use water for fire

fighting.

1-2 Notes on Use

Caution

Before starting the inverter, confirm the safety status of the load first, and then start running operation following

the instruction manual.

Failure to observe this may result in the danger of electric shock and other accidents.

Do not smoke or use fireworks around the inverter.

Failure to observe this may result in personalinjury and fire.

Do not keep containers which contain water above the equipment, such as vase, etc.

The water may infiltrate into the equipment interior and cause a fire.

Do not sit or stand on top of the equipment, and do not lean on it or treat it as a footboard.

Failure to observe this may overturn the equipment and result in personal injury.

Do not insert sticks, fingers etc. into the fan.

The rotating fan would cause personal injury.

During operation, do not short-circuit the input terminal and output terminal.

The current return will result in electric arc, which can cause personal burns and visual impairment.

Its use in the following applications is absolutely prohibited.

a) Medical equipment which are directly related to life.

b) Trolley buss which may lead to personal injury.

c) Important computer systems for the community and public utilities.

d) Equipment with these as standards.

Otherwise it may have significant impact on personal safety and the maintenance of public functions.

Please consult the Company in advance when it is used in the above-mentioned load equipment.

1-3 Notes on Installation

Caution

It is absolutely prohibited to store or use the inverter under the environmental conditions described below.

Failure to observe this warning may result in a fault, damage or deterioration, which could lead to fire.

yVery hot, cold, humid or outdoor locations, of which the environmental conditions are beyond that recorded

in the instruction manual.

yLocations which are in direct sunlight or near a heater or other heat sources.

yLocations subject to vibration or physical shock.

yLocations near machinery that generates sparks.

yLocations subject to dust, corrosive gas, salt, inflammable gas and water droplets.

yLocations higher than 3000 meters above sea level.

yOther similar environments.

- 6 -

Mount the inverter on a metal surface or other non-flammable surfaces.

Failure to observe this may result in a fire.

Install the inverter in a location that can bear its weight according to the instruction manual.

Failure to observe this may result in injuries as the inverter falls down.

Do not plug up the air inlet/exhaust.

Failure to observe this may result in a fire due to internal temperature rise of the equipment.

Do not place the inverter near flammable materials.

Failure to observe this may result in a fire.

Do not allow foreign objects into the inverter or attach to the cooling fans.

Failure to observe this may result in a fire or an accident.

Do not operate an inverter which is damanged, lacking parts or dented.

Failure to observe this may result in an electric shock, injury, fire or other accidents.

1-4 Notes on Handling and Moving

Caution

During handling and moving, do not tilt the equipment.

Failure to observe this may result in personal injury due to falling down of equipment.

Prior to handling and moving, confirm the weight marking attached to the equipment first; please prepare

alternative handling machine for work as necessary.

Failure to observe this may result in personal injury.

1-5 Notes on Wiring

Danger

Wiring must be performed by qualified personnel.

Improper wiring may result in electric shock or fire.

Do not connect AC power to an output terminal (U, V or W).

Failure to observe this may result in personal injury or fire.

Do not use if rated voltage is exceeded.

Failure to observe this may result in personal injury or fire.

Do not connect a resistor directly to the DC terminals (P and X).

Failure to observe this may result in a fire.

Connection between the ground terminals must be reliable.

Failure to observe this may result in an electric shock.

Please tighten the terminal block screws according to specified tightening torques.

Failure to observe this may result in a fire.

Check that the AC power voltage is consistent with the rated voltage of the inverter.

Failure to observe this may result in personal injury or fire.

For cable types and diameters, please use the cables specified in the instruction manual.

Failure to observe this may result in a fire due to wire heating.

Secure the inverter before wiring.

Failure to observe this may result in personal injury or fire.

Caution

The inverter, motor or wiring may cause interference. Please note misoperation of peripheral devices.

Failure to observe this may result in accidents.

If the input and output are terminal blocks, the wire heads must be connected with crimp terminals.

Failure to observe this may result in personal injury or fire.

- 7 -

1-6 Notes on Operation

Danger

Connect the input power only after attaching the front cover, and never remove the cover when the power is on.

Failure to observe this may result in an electric shock.

Do not touch any switch with wet hands.

Failure to observe this may result in an electric shock.

Do not touch any inverter terminal when the inverter is energized, even if the motor is not running.

Failure to observe this may result in an electric shock.

Do not get close to the motor when the restart function is enabled, as it will re-start suddenly after the alarm stops.

(Design the system to ensure personal safety at restart.)

Failure to observe this may result in personal injury.

Provide a separate emergency stop switch.

Failure to observe this may result in personal injury.

If the alarm is reset with the operation signal set, the equipment will restart suddenly. Therefore, please cut off the

operation signal before releasing an alarm.

Failure to observe this may result in personal injury.

Caution

Do not touch the radiator fins or DC reactor, beacause they become very hot.

Failure to observe this may result in burns.

It is easy to set the inverter drive speed from low to high, so be sure to confirm the allowable operating range of

the motor or machinery before the operation.

Failure to observe this may result in personal injury.

Please set separate brake if it is required to keep braking.

Failure to observe this may result in personal injury.

Do not start or stop the inverter by turning the main circuit ON or OFF.

Failure to observe this may result in equipment faults.

1-7 Notes on Maintenance and Inspection

Caution

Works such as maintenance, inspection and replacement of parts can only be carried out by professional

electricians.

[Take off any metal item (such as watch, bracelet, etc.) before working on the equipment.]

[Use insulated tools]

Failure to observe this may result in electric shock or burns.

Cut off the input power (OFF) for maintenance and inspection; only carry out the works with the voltage between

DC terminals P and X less than 30VDC after the [CHARGE] indicator lamp goes out.

Failure to observe this may result in electric shock and personal injury.

1-8 Disposal

Caution

When disposing this product, please entrust a specialized industrial waste disposal service.

If it is not handled by professionals, personal injury may be caused by capacitor explosion or the generated

harmful gas.

1-9 Others

Danger

- 8 -

Reformation of the product without authorization is strictly prohibited.

Failure to observe this may result in the risks of electric shock, personal injury, fault, damage or fire.

This product is designed for operation of a three-phase induction motor. Therefore it can not be used for

single-phase motor or other purposes.

Failure to observe this may result in a fire or an accident.

Do not use this product for life-support equipment, or other purposes directly related to dangers to human.

Failure to observe this may result in an accident.

Install a safety device when the failure of this product may cause a serious accident or damage.

Failure to observe this may result in an accident.

2. Product Validation and Precautions on Use

2-1 Product validation

After unpacking the product, please check the followings:

Check that the product has not been damaged during delivery,

such as depression of casing etc.

In case such problems are found, please contact the retailer.

S06 series product body (take S06-4A019-B** for example)

Inverter body

As shown on right

Instruction Manual

this manual

2-2 Example of nameplate label

2-3 The meanings of the model

2-4 Precautions on Use

1. Use the product in a location satisfying the standard environmental specifications (temperature, humidity, vibration, dust,

water drop, toxic gases, etc.).

2. Before starting up the product for the first time, carefully check the wiring. Make sure that the power cable (input) and

Warning

identification LED monitor

Multifunctional

numeric ke

Nameplate label

Wiring hole

Cooling fan

Series name

Voltage class

4: 3-phase 400V

Internal code

Rated current calibration

For example: A019 represents the motor

capacity corresponding to the rated

current of 18.5A is 7.5kW

Overload mode

B stands for light overload which can

work for 1 minute @ 120%

- 9 -

motor cable (output) are connected correctly. Otherwise, the inverter will be damaged.

3. Since the service life of the inverter is greatly affected by the ambient temperature of the installation location, it is

recommended to lower the ambient temperature before operation.

4. When installing the product in a control cabinet, check the cabinet size and ensure sufficient ventilation.

5. When the capacitors and surge suppressors used for improving the power factor are connected to the inverter’s output

terminal, the inverter may be heated or even damaged bacause of the high-order harmonic components. Therefore, do not

connect the capacitors and surge suppressors to the output terminal of the inverter. To increase the power factor, you can

install the DC reactor at the DC side or install the AC reactor at the primary side (i.e. input terminal) of the inverter.

6. When implementing a megger test, follow the method given in this instruction manual (10-4 “Megger Test”).

7. When using leakage circuit breaker protection switch, select a product for corresponding high-order harmonic and surge.

8. In principle, there is no magnetic contactor between the inverter and the motor. However, if the magnetic contactor is

turned ON and OFF while the inverter is operating, an excess current will be generated.

9. Select larger capacity since the operating characteristics of full electromagnetic-type MCCB changes with high-order

harmonic current.

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