Sankosha LP-570E-V2 User manual

Instruction Manual
For your safety, please read this Instruction Manual carefully and
understand all instructions before starting operating of the machine.
If at any time you have any questions, please do not hesitate to contact us.
LP-570E-V2
Instruction Manual

2
Product Specifications
Model LP-570E-V2
Capacity (*) Up to 60 shirts / hour
Power 3 phase 400V 50Hz 1.6kW
Air Consumption 43.2 liter / cycle
Steam Consumption 45 kg / hour
Air Pressure 0.6MPa
Steam Pressure 0.6MPa
Air Pipe 3/8B
Steam Pipe Inlet:3/4B , Outlet:1/2B×3
Weight 610kg
Dimensions
Width × Depth × Height
2110×1120×2000 (mm)
83.1×44.1×78.7 (inch)
(*) The number is based on our inspection and testing.
The number may vary depending on many variables including machine location,
electricity, maintenance, garment type and size, operator’s speed, etc.
Welcome
Thank you for choosing our Single Buck Shirt Press LP-570E-V2.
This machine was delivered to you after thorough inspection at our plant.
Please read this manual carefully for proper usage of this machine.

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Table of Contents
INSTRUCTION MANUAL ............................................................................................................. 1
Safety Guidelines .............................................................................................4
Hazardous Area ...............................................................................................7
Electrically Live Area ....................................................................................................... 7
Machine Moving Area ...................................................................................................... 8
High Temperature Area .................................................................................................. 9
Safety Labels on the Machine.........................................................................10
Main Devices..................................................................................................11
Control Unit...................................................................................................12
Control Box .......................................................................................................................... 12
Operation Box .................................................................................................................... 14
Operation Procedures ....................................................................................15
Provide Air ........................................................................................................................... 15
Provide Steam ..................................................................................................................... 16
Turn the Power On ........................................................................................................... 16
Press Warming Up Button..........................................................16
Set each timer according to the material of the shirt................17
Set the Shirt ......................................................................................................................... 18
After Operation Is Over ................................................................................................ 26
Other Operations...........................................................................................27
How to Reset Emergency Stop (Safety Error) ............................................. 27
About the Cover Counter .......................................................................................... 27
How to Replace the Cover & Padding.............................................................28
Tail Clamp ............................................................................................................................ 28
Body ......................................................................................................................................... 29
Neck Clamp ......................................................................................................................... 32
How to Install the Cuff Clamp Cover, Front & Rear Tuck Cover and
Short Sleeve Cover ........................................................................................................... 32
Test Operation ...............................................................................................33
Service Menu.................................................................................................36
Trouble Shooting............................................................................................42
DAILY MAINTENANCE............................................................................................................... 48
Check Item List .............................................................................................48
Check Item (Daily).........................................................................................49
Check Item (Monthly)....................................................................................51
Check Item (Annual)......................................................................................51
Item Check List .............................................................................................52
SPARE PARTS LIST ........................................................................................................................ 53
Motor Operation Diagram .............................................................................54
Air Piping (1).................................................................................................56
Air Piping (2).................................................................................................58
Air Piping (3).................................................................................................60
Steam Piping..................................................................................................62
Control Box・Switch Diagram.......................................................................64
Cover Diagram ..............................................................................................66
ATTACHED DIAGRAM ................................................................................................................ 68

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Safety Guidelines
Warning labels are placed on the machine in order to prevent an operator and others from injury, and to ensure proper
and safe operation. For most parts, labels are placed on the operational area of the machine.
Use this product safely upon reading this manual and understand the warning labels on the machine.
Please keep this manual as it will be needed in the future.
■ Please read the description of each warning label below. Each sign shows the degree of risk of injury or damage if
the manual and/or labels are not followed and the machine is misused.
DANGER This indicates a potentially hazardous situation which, if not
followed, may result in death.
WARNING
This indicates a potentially hazardous situation which, if not
followed, may result in serious injury.
CAUTION This indicates a potentially hazardous situation which, if not
followed, may result in minor or moderate injury.
■Rules are shown in the table below.
General Sign (for Alertness)
This is to alert the user to unspecified caution,
warning or danger.
General Sign (for Prohibition)
This is to alert the user to unspecified
prohibition.
Shock Hazard
This is to alert the user to a risk of electric
shock in certain circumstances.
Prohibition of Dismantling
This is to alert the user to a risk of injury or
shock if the indicated part is dismantled.
Cut Hazard
This is to alert the user to a risk of cutting
hands or fingers by a cutter or others.
May cause physical handicap.
General Sign (for Compulsion)
This is to alert the user to unspecified user’s
action.
Burn Hazard
This is to alert the user to a risk of burn from
heat or steam.
Necessity to Ground
This is to indicate that the machine must be
properly grounded, using the attached green
wire.
Pinch Hazard
This is to alert the user to a risk of pinching
by rollers which may cause permanent
damage to extremities.
Rotation Hazard
This is to alert the user to a risk of injury if
rotating parts of the machine are not
properly covered with during maintenance
or operation.
Rotation Hazard
This is to alert the user to a risk of injury if
rotating parts of the machine are not properly
covered by during maintenance or operation.
Sankosha cannot be held legally responsible for any injuries to operators or damages to the machine caused by
alterations to the machine or operations not described in the machine manual.

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■ Installation
Installation and rigging of this product
should be performed only by an authorized
Sankosha distributor or by qualified
personnel who has read this manual.
Improper installation or rigging of this machine
may result in shock, injury or burn.
■ Shock Hazard
Do not put a finger or metal into the machine
or Control Box.
It may cause electric shock or explosion.
■ Ground Connection
The green wire must be properly
grounded.
The electrical code must be conformed to
3 Phase 400V power.
Incorrect connection may cause electric shock.
■In case of flooding
Please call authorized personnel to inspect and
repair the machine if necessary.
It may cause electric shock.
■ Fire Hazard
Flammable articles such as gasoline, etc
should not be located near the machine.
It may cause fire or explosion.
■ Maintenance
Please call authorized service personnel.
Do not dismantle by yourself.
It may cause electric shock, injury, fire or
accident.
■ Shock Hazard
Do not touch the electric plug or switch.
It may cause electric shock.
■ Shock Hazard
Parts must not get wet when cleaning the
machine with water.
It may cause electric shock.
■Safety Instructions
・For your safety, please follow the
instructions below.
・ Only qualified trained personnel can operate the machine.
・ Carefully read this Instruction Manual in full before using
the machine.
・ Make sure there is no one working near the machine
before beginning operation.
・ The machine should be operated individually at all times.
・ Before conducting the proper maintenance, always keep
following instruction: close the air and steam valves and
release their residual pressures.
■ Alteration Hazard
Do not improve or dismantle the machine.
It may cause accident.
■ Do not Use During Disrepair
Turn the main power and breaker switches
off in case of malfunctions.
Call authorized service personnel.
It may result in injury or further damage to the
equipment.
WARNING

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■Maintenance of warning labels
The labels need to be cleaned and replaced if necessary.
It may cause an accident.
■Inside use only
The machine must be located inside the facility.
Do not place it in a damp or wet area.
It may cause an accident.
■Not in use abroad
Do not use the machine outside of designated countries.
It may cause fire due to different electrical supply.
■Cleaning
Both the main power switch and the breaker should be off when cleaning.
It may cause electric shock without power-off.
■Check and cleaning
Electric plugs and electric sockets need to be checked and cleaned periodically.
If you find any damage, call us or your Sankosha distributor.
Breakage can cause electric shock and fire.
■Adequate space
Adequate space around the machine should be secured for service and maintenance.
Potential injury to service/maintenance personnel may result.
CAUTION

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Hazardous Area
Electrically Live Area
DANGER
Control box has terminals with lethal voltage.
-Only maintenance personnel can open the box.
-Turn off the power before opening the box.
Ignoring this warning will result in serious injury or death due to electrical shock.

8
Machine Moving Area
WARNING
The machine has some moving areas along many portions.
Keep your hands away from the moving area during operation.
Before starting check up or maintenance, turn off the air and power first.
Ignoring this warning could result in serious injuries.
Around the Tuck Press Base
Around the Tuck Press and Shoulder Press Base
Around the Front Press
Transfer liner guide
Around the Rear Press Base

9
High Temperature Area
CAUTION
The machine has Press Heads which get extremely hot during operation.
Never touch Pressing surface during and for 30 minutes after the steam has been
turned off. Ignoring this warning may result in burns.
Front Press
Shoulder Press
Steam Piping
Tuck Press
Tuck Press
Rear Press

10
Safety Labels on the Machine
⑤ It may cause electric shock.
Before opening Control Box or maintenance, always turn the power off.
⑥ High pressure air!
Before maintenance, close air valve and drain residual pressure.
⑦ Surface is HOT!
Do not touch press head, steam piping and its surrounding area.
⑧ High pressure steam!
Before maintenance, close steam valve and drain residual pressure.
⑨ Cut hazard! Keep hands away from the designated area.
Turn the power off during maintenance or cleaning.
⑩ Pinch hazard! Keep hands away from the designated area.
Turn the power off during maintenance or cleaning.
⑪ Pinch hazard! Keep hands away from the designated area.
Turn the power off during maintenance or cleaning.
⑫ Clean pressing surface with cloth etc. every day.
⑬ Read Instruction Manual before operation.
⑭ Clean filter before operation.
⑮ Center Mark
Indicating the center of gravity of the machine.
⑦
⑥
①
②
Make sure that each warning label is
placed at the location shown above.
If any of the labels is missing,
damaged, or illegible, contact your
distributor to obtain a new one.
⑬
⑤
（
Inside Control Box
）
⑦
⑦
⑫
⑩
⑪
⑦
⑩
⑥
⑭
④
③
⑨
⑪
⑦
⑧
③ ②
④
①
⑮
⑩