Santint Perfitall Series User manual

Santint
PA Series Paint Mixing Machine V1.1 1
Perfitall Series Paint Mixing Machine
User Manual
Please read this manual carefully prior to operation.

Santint
PA Series Paint Mixing Machine V1.1 2
Contents
1. Introduction……………… …… ………… …… ……… …… ………… …… ………… .1
2. Circuit Diagram…………………………………………………………………………….1
3. Technical Parameters………………………………………………………………………2
4. Setup Preparation………………………………………………………………………….2
5. S e t u p ……………………………………………………………………………. 2
5.1 Spare Parts………………………………………………………………….………...2
5.2 Installation Process …………………………………………………………………3
5.3 Installation Process of Operational Parts………………………………………………9
5.3.1 Platen…………………………………………………………………………9
5.3.2 Left/Right Hanging Plate………………………………………………………9
5.3.3 Back-storing Shelf and Mica Shelf…………………………………………10
6. U s a g e …………………………………………………………………………….11
6.1 Check-up Before Usage………………………………………………………………11
6.2 Operation…………………………………………………………………………12
7. Troubleshooting…………………………………………………………………………12
8. R e p a i r …………………………………………………………………………….13
8.1 Tension the Chain……………………………………………………………………13
8.2 Replace the Spring Pin and Jackscrew………………………………………………13
8.3 Replace the Plastic Cone-Gear Assembly…………………………………………13
8.4 Lubrication…………………………………………………………………………14
9. Maintenance…………………………………………………………………………….14
9.1 Daily Maintenance………………………………………………………………14
9.2 Maintenance for Long Time No Use……………………………………………………14
10. Nameplate…………………………………………………………………………….15

Santint
PA Series Paint Mixing Machine V1.1 1
1. Introduction
Perfitall series paint mixing machines are used for auto-refinishes paints. They are equipped with
mixing lids and rotary paddles for paint mixing.
Perfitall series paint mixing machines are mainly for auto-refinishes store; 4S shop; etc.
Safety Instruction
Danger: No reaching in for all the parts of this transmission structure.
Read the following instructions prior to first usage.
1）Don not let children approach the machine.
2）The machine must be placed in dry and well-ventilated space, kept far away from the heat
source (flammable gas).
3）The machine installation shall be in line with the local regulations. It shall be equipped
with proper grounding. Do not lengthen the power line.
4）Do not clean the machine with inflammable liquid.
5）Do not use this machine to mix any products rather than the intended paints.
6）The machine shall be stored in dry and well-ventilated warehouse without any corrosive
substance.
2. Circuit Diagram

Santint
PA Series Paint Mixing Machine V1.1 2
3. Technical Parameters
4. Setup Preparation
Keep this manual at hand for future use.
The paint mixers are delivered in sets. It might be packed in several cartons or in one carton.
Follow the installation procedures listed in the manual.
Open the motor package, take out the tools and spare parts as well as the technical documents such
as the user manual. If there is any issue, contact us in time.
Check the power supply voltage frequency to see whether it is in line with the data on the
nameplate of the equipment motor.
This manual is general for the Perfitall series. The figures shown and the number of the cans might
be different from your products. The installation procedures and usage methods are the same.
5. Setup
5.1 Spare Parts
Perfitall
NO. of Cans at
Each Shelf
Mixing Speed
（RPM）
Dimension
（Standard Configuration）
6 Series
6 big /9 small
72
1360 X 630 X 2077
8 Series
8 big/12 small
72
1720 X 630 X 2077
10 Series
10 big/15 small
72
2080 X630 X 2077
12 Series
12 big/18 small
72
2440 X 630 X 2077
Working Environment: Temperature: 5℃- 38℃Relative Humidity: MAX
80% (+25℃)
01---Bottom Cover
02---Big Can Cover
03---Bottom Plate
04---Big Can Shelves
05---Pulling Strip
06---Right Mudsill
07---General Shelves
08---Right Side Plate
09---Decorative Plate
10---Switch Box
11---Left Side Plate
12---Small Can Cover
13---Power Assembly

Santint
PA Series Paint Mixing Machine V1.1 3
5.2 Setup Process
1) Unpack The Package
Remove the overall binding band and the
package accessories. Take out the
double-shelves/tri-shelves assembly.
Remove the plastic film. Use the attached
inner hexagon spanner to remove the
fixing plate and the inner hexagon screws
(5.2.1). Keep the hexagon screws for
future usage. The fixing plate is only for
package.
2) Side Plate
Rotate four hanging shafts into the threaded holes of the right side plate (5.2.2). Use two M8X20
bolts to fix the left side plate on the power assembly (5.2.3). Use two M8X20 bolts to fix the right
side plate on the right mudsill (5.2.4). The finished position is shown in 5.2.5. Notes: The power
assembly and the right mudsill shall be located in the predefined position or leaned on the wall.
The mixing machine needs no relocation after installation.
3)Bottom Shelves Assembly
Put one end of the bottom plate on the power assembly; put its other end on the right side
plate(5.2.6). Fasten two M8X20 screws respectively on the two ends of the bottom shelve
assembly（5.2.7）. Insert the screws on the left of the bottom shelves assembly into the hole of the
bottom plate of the side plate（5.2.8）. Repeat it for the right end.(5.2.9)
5.2.4
Right Side Plate
Right
Mudsill
5.2.5
5.2.1
Fixing Plate
Hanging Shaft
Right Side Plate
Left Side Plate
Power
Assembly
5.2.2
5.2.3

Santint
PA Series Paint Mixing Machine V1.1 4
4)General Shelves Assembly
Put 2 sets of backing plate supportive units onto the bottom shelve（5.2.10）（ Reference the
Adjustment of Backing Plate Support Units）. Put the general shelves assembly onto the backing
plate supportive units（5.2.11）. Use four M8X12 screws to fasten the shelves onto the holes of the
left and right side plate assembly（5.2.12）. Install the other general shelves in the same way.
（5.2.13）
5.2.6
5.2.7
5.2.8
5.2.9
Into the Hole
5.2.10
5.2.11
Supportive Units
5.2.12
5.2.13

Santint
PA Series Paint Mixing Machine V1.1 5
Adjustment of Backing Plate Support Units
Standard Configuration:
①4L：
②2.5L：
③1L：
4L
2.5L
1L
Big
Small
Big
Small
Big
Small
Plate Rack
Plate Rack
Plate Rack

Santint
PA Series Paint Mixing Machine V1.1 6
④5L：
⑤0.5L：
5)Decorative Plate
Hang the left/right hook of the decorative plate onto the side plate assembly. （5.2.14/5.2.15）
6) Driving Link Rod
Insert the coupler end of the general drive link rod into the coupler of the drive assembly, the other
end shall be inserted into the transmission shaft of the shelves assembly. (5.2.16, 5.2.17)
5.2.16
5.2.17
5.2.14
5.2.15
Decorative Plate
Side Plate
Big
Big
Big
Small
Plate Rack

Santint
PA Series Paint Mixing Machine V1.1 7
7) Bottom Cover and Bottom Plate
Use M6X12 screws to install the bottom cover into the four holes of the left side plate.（5.2.18）
Hang the bottom plate on the bottom cover and the hanging shaft of the right side plate.（5.2.19）
8) Link Rod Assembly and Big/Small Can Cover
Get the supportive units into the link rod assembly（5.2.20）， Fasten them on the 5X24 spring pin
of the vertical driving shaft. The other end shall be insert into the shelve assembly shaft（5.2.21）.
Open the big/small can covers and keep them cover the link rod assembly, then fasten
them(5.2.22). The length of the link rod shall be in line with the spans. Cover the shelve
supportive units and the end caps on the top shelf. （5.2.23）. Install the other link rods and cover
plates with the same methods. Cover the supportive units and sealing pads on the top of the main
drive.
5.2.18
5.2.19
Bottom Cover
5.2.20
5.2.21
5.2.22
5.2.23
Plastic Cover
Supportive Units

Santint
PA Series Paint Mixing Machine V1.1 8
9)Pulling Strip
Hang the pulling strip on the hanging
shaft of the side plate（5.2.24）. Use the
turn buckle to hook the hole on the pulling
strip. Tension the pulling strip. Install the
other pulling strip in the same way.
The turn buckle at the back of the mixing
machine shall be rotated to tension the
pulling strip. The left/right side plate shall
be vertical with the ground.
10)Switch Box and Pilot Run.
Insert the three fixing shafts of the switch into the three holes of the left side plate. Press them
down to fasten the switch box onto the left side plate (5.2.25，5.2.26).
Now the equipment has been assembled.
Connect the power supply (see the Usage section). Check the equipment during the operation. If
there is any issue, solve it by referencing the Troubleshooting section.
11) Attached Spare Parts
①The bolt type binding band is for fixing
the power line and the switch box
controlling line. Insert it into the saved
installation hole on the left side plate then
fix the motor wire.（5.2.27/5.2.28）；
②Sealing plate of the shelves shall be used
to seal the saved shelf holes. （5.2.29）.
5.2.25
5.2.26
Saved
Hole
5.2.24
5.2.27
5.2.28
5.2.29

Santint
PA Series Paint Mixing Machine V1.1 9
5.3 Installation Process of Optional Parts
5.3.1 Platen
1. Put the shelf with holes on the shelf you intend to install the platen（5.3.1）.
2. Use two bolts M6 X 12 and washers to fix the left fixing plate onto the holes of the left
side plate (notice: the surface of the fixing plate and the shelf with holes shall be leveled)
(5.3.2).
3. Fasten the right fixing plate onto the right side plate. (5.3.3).
4. Put the platen onto the left and right fixing plates. Use four bolts M4 X 16 to fix them
with the shelves with holes. (5.3.4).
5.3.2 Left/Right Hanging Plate
1. Use the horizontal hook on the right hanging plate to hook the side bracket of the right side
plate. Use the vertical hook on the right hanging plate to hook the square hole of the right side
plate. Push down the hanging plate to make it level with the bottom of the side plate（5. 3.5，
5.3.6，5.3.7）.
2. Install the left hanging plate onto the left side plate by the same method（5.3.8）.
Plate with Holes
5.3.1
5.3.2
5.3.3
5.3.4
Platen
Horizontal Hook
Vertical Hook
5.3.5
Square Hole
Side Bracket
5.3.6
Right Fixing Plate

Santint
PA Series Paint Mixing Machine V1.1 10
5.3.3 Back-storing Shelf and Mica Shelf
1. Put the supportive units of the back-storing shelf beside the motor（5.3.9）， use two
M6X12 screws to hang the back-storing shelf onto the holes of the left side plate
（5.3.10）. The surfaces of the back-storing supportive plates level with the relevant
shelves. Install all the back-storing shelves in the same way.（The left/right supportive
units with turn buckles shall be leveled with the shelf at the 6th layer）（ 5.3.11）.
2. Insert the two bulging ends of the back-storing shelves into the slots of the back-storing
supportive plates. The short one shall be hung on the supportive units of the back-storing
shelf.（5.3.12）
3. Connect one end of the pulling strip with the back-storing shelf supportive unit of the 3rd
layer. The other end shall be connected with the turn buckle（5.3.13）. Fix the supportive
units with the back-storing shelves via M6X12 screws. Turn the buckle and tension the
pulling strip. （5.3.14）
4. Connect the mica mount and the mica shelf by M8X50 screws. Do not fasten the screws
（5.3.15）， then fix them onto the relevant position of the right side plate.（5.3.16）
5. Fasten all the screws.
Right
Hanging
Plate
5.3.7
5.3.8
5.3.9
5.3.10

Santint
PA Series Paint Mixing Machine V1.1 11
6. Usage
6.1 Check-up Before Usage
1）Check the local voltage, if it is the same with the nameplate, connect the power supply.
2) The can used shall be in line with the equipment, all the cans shall not be deformed.
3) Make sure the mixing lid is fasten prior to install the cans onto the equipment.
4) Make sure the paints are mixed even prior to install them onto the equipment one by one.
5) Mixing the paints thoroughly prior to changing any paints.
6) Check the equipment thoroughly to see if there is any issue.
7) All the fixing parts shall be fastened.
5.3.11
5.3.12
Turn Buckle
5.3.13
5.3.14
5.3.15
Mica Shelf
5.3.16

Santint
PA Series Paint Mixing Machine V1.1 12
6.2 Operation
1) Connect the power supply, switch on the
miniature breaker.
2) Rotate Timer Knob to set Mixing Time. The
longest time is 15 minutes. No sooner the
enacted time exhausts, the machine will stop
work automatically. If you want to stop the
machine during its working, you can rotate
Timer Knob at anti-clockwise sense to “OFF”.
Notice: if there is any abnormal noise during the
pilot run, stop the machine and check it.
3）Press emergency stop button in case of any emergency to stop the machine. Reset the
emergency stop button and the circuit breaker to restart the machine. Rotate the timer knob to
set the mixing time.
7.Troubleshooting
Symptoms
Diagnosis
Troubleshooting
Motor does not
work or is
overloaded.
No power supply
Check the socket, the power cord, small circuit
breaker or the fuse to ensure Switch Box in charge.
Switch Box in trouble
Replace Switch Box
Voltage too low
Make sure if the voltage is located within the local
voltage range ±5%; If not, equip with stabilizing
transformer.
Capacity is broken.
Replace it
Motor in trouble
Replace it
Motor is
working, but
reductor is not
working.
Reductor is broken.
Replace it
One mixing
heads
does not mix
Slotted Setscrew in
plastic Cone-gear
Assembly is damaged
Replace it（See “Repair”）
Whole layer
doesn’t work.
Link Rod Assembly or
the main drive is
broken
Replace it
Partial of the
whole layer
doesn’t work.
Sleeve tube or spring
pin is broken.
Replace the sleeve tube or the spring pin.
Circuit Breaker
Timer
Knob
Emergency
Stop Button

Santint
PA Series Paint Mixing Machine V1.1 13
8. Repair
All repairs & maintenances must be done after stopping the machine and unplugging the
power supply; No repair & maintenance could be done without unplugging the power supply
or during its operation.
8.1 Tension the chain
1) Unfasten the fixing screw of the motor（8.1.1）.
2）Rotate the pulling bolt clock wise to tension the chain（8.1.2）.
3）Fasten the fixing screw of the motor.
8.2 Replace the Spring Pin and Jackscrew
1. Unscrew the fixing bolts; dismantle the driving shaft from the shelves assembly (8.2.1).
2. Hold the broken spring pin with steel column or iron nail. Knock it off with a hammer
softly. Install a new one (8.2.2).
3. Dismantle the broken jackscrew, replace it with a new one.
8.3 Replace the Plastic Cone-Gear Assembly
1. Dismantle the shelves, then the shelf assembly would be seen (8.3.1).
2. Dismantle the four fixing bolts of the broken shelf frame and the fixing bolts of the
neighboring frame (8.3.2).
3. Pull upward the shelves assembly to dismantle it from the neighboring sleeve (8.3.2).
4. Replace it with a new shelves assembly, fasten all the bolts.
Noise during
operation.
Lubrication is
required.
Lubricate the transmission parts by referencing 8
Repair.
Clockwise
Rotation
8.1.1
8.1.2
8.2.1
Driving Shaft
8.2.2
Jackscrew
Spring Pin
Unscrew
the screws

Santint
PA Series Paint Mixing Machine V1.1 14
8.4 Lubrication
1）Remove the cover plate and the link rod.
2）Open the loading shelf, lubricate the positions in the following figures（图 with lithium
soap base grease.
9. Maintenance
In order to keep the machine in optimum condition and reduce accidence ,you should do daily and
periodical maintenance（Note：Be careful when do these maintenance）.
9.1 Daily Maintenance
Clean the machine and the paint leftover on tins and mixing lids.（Stop the machine）.
9.2 Maintenance for Long Time No Use
1）Cut off the power supply
2）Lubricate all parts of the machine
3）Cover the machine
4）Follow 6.Usage when reuse the machine.
8.3.1
Shelf Assy
8.3.2
Engage
ment
Connection
Inner Hole and
Groove
8.4.1
8.4.2

Santint
PA Series Paint Mixing Machine V1.1 15
10. Nameplate

Santint
PA Series Paint Mixing Machine V1.1 1
ZHENGZHOU SANHUA TECHNOLOGY & INDUSTRY CO. LTD.
ADD: Xushui Industrial & Trading Park, Zhongyuan West Road,
Zhengzhou City, Henan Province. PR. China. 450042
TEL：[phone] After-Service：(86) 371-67857319
FAX：[phone] WEB：http://www.santint.com
E-mail:[email protected]