Sanyo VCC-6580P User manual

Scanning system : PAL standard (625 TV lines, 25 frames/sec.)
Interlace : 2:1 interlace
Image device : 1/3-inch s lid-state image device CCD
Picture elements : 795 (H riz ntal) x 596 (Vertical)
Effective picture elements : 752 (H riz ntal) x 582 (Vertical)
Synchronizing system : Internal sync, Line l ck manually switchable
Resolution : 520 TV lines h riz ntally, 400 TV lines vertically
Video output level : 1.0 Vp-p/75 Ω, BNC, c mp site
Video S/N ratio : M re than 48 dB (M re than 50 dB f r AGC OFF)
Minimum re uired illumination : GAIN HI: Appr x. 0.5 lx (F 1.2 lens)
(incandescent lighting) GAIN NOR: Appr x 1.0 lx (F1.2 lens)
Backlight compensation : OFF/Multi-sp t metering (2 m des)/Center-weighted metering
Iris function : Manual EI/AI switching
Electronic iris range : 1.0 lx t 50,000 lx (F 1.2 lens, GAIN NOR)
Electronic shutter : 8 speeds, selectable by switches
(1/50, 1/120, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 s)
Flange-back : 12.5 mm ± 0.5 mm
White balance : ATW/Manual switching
Gain control : N rmal/High switching
Aperture : Sharp/N rmal switching
Lens mount : CS m unt
Environmental conditions : Temperature: -10 °C – + 50 °C (14°F – 122°F)
Humidity: less than 90 % RH (n c ndensati n)
Power supply : 220 – 230 V AC, 50Hz
Power consumption : Appr x. 3.6 W (with aut -iris lens)
Weight : Appr x. 600 g (with ut lens)
Appr x. 640 g (with ut lens) (U.K. m del nly)
SERVICE MANUAL
COLOUR CCD camera
FILE NO.
REFERENCE No. SM5310614
L5BD5/XE, UK
NOTE : 1. Parts rder must c ntain m del number, part number, and descripti n.
2. Substitute parts may be supplied as the service parts.
3. N. S. P. : N t available as service parts.
Design and specificati n are subject t change with ut n tice.
The c mp nents designated by a symb l ( ! ) in this schematic diagram designates c mp nents wh se value are f
special significance t pr duct safety. Sh uld any c mp nent designated by a symb l need t be replaced, use nly the
part designated in the Parts List. D n t deviate fr m the resistance, wattage, and v ltage ratings sh wn.
PRODUCT SAFETY NOTICE
CONTENTS
1. DISASSEMBLY ....................................2
2. BOARD LOCATION .............................4
3. ADJUSTMENT .....................................5
4. PARTS LIST .........................................8
CIRCUIT DIAGRAMS &
PRINTED WIRING BOARDS ................. C1
SPECIFICATIONS
VCC-6580P
(Product Code : 117 142 00)
(Europe)
(PAL General)
VCC-6580P
(Product Code : 117 142 01)
(U.K.)

– 2 –
4
1
2
3
8
7
6
5
9
10
11
1. DISASSEMBLY
1. Screw 2 x 4
2. Cover side
3. Dec indicator
4. Screw 3 x 10
5. Two screws 3 x 6
6. Screw 3 x 6
7. Cover mo nting
8. Mo nting
9. Two screws 3 x 4
10. Cover
11. Cabinet front
12. Screw 2 x 4
13. Two screws 2 x 4
14. Cord, Power holder
15. Six screws 2 x 6
16. CA-4 board + shield case
+ cover ins lator
17. Cover ins lator B
18. Connector
19. Fo r screws 2 x 4
13
12
15
14 16
17
18
19
19
19
1-1. REMOVAL OF COVER AND CA-4 BOARD

– 3 –
21. CA-2 board
22. Connector
23. Fo r screws 2 x 5
24. CA-3 board
25. Chassis
26. Two screws 2 x 7
27. CA-1 board
28. Connector
29. Ho sing crystal
30. Three screws 2 x 4
31. Spring plate
32. Cam
33. Ho sing CCD
34. Slide
35. Chassis front
36. Mo nting lens
21
22
25
23
24
26
29
32
28
30
27
31
33
34 35
36
1-2. REMOVAL OF CA-2 BOARD, CA-3 BOARD AND CA-1 BOARD

– 4 –
2. BOARD LOCATION
CA-2 board
CA-4 board
CA-3 board
CA-1 board
S3002 S3001
VR302
VR303
VR301
DC
VIDEO
CT232
TP221
CA-2 board (Sid B)
CT221
VR271
(Side A)
TP232
TP251
CA-3 board (Sid A)

– 5 –
3-3-1. Comput r scr n during adjustm nt
3-4. SYNC and BURST L v l Adjustm nt
Adjustm nt location:
M asuring location: VIDEO OUT
M asuring quipm nt: Oscilloscope
Subj ct:
Adjusting m thod:
1. Shield light with a lens cap to provide dark condition.
2. Click the adj stment software installed from the personal
comp ter, and the adj stment window will be displayed.
3. Click the START.
4. Use the comp ter’s mo se to adj st the SYNC in the adj st-
ment window so that the video o t terminal is 300 ± 5 mVp-p.
5. Use the “↓” b tton to be BURST in the adj stment window.
6. Use the comp ter’s mo se to adj st the BURST in the ad-
j stment window so that the video o t terminal is 300 ± 5
mVp-p.
3. ADJUSTMENT
3-1. ADJUSTMENT CONDITION
1. Use the 5,100K viewer for the s bject.
2. Set the trigger signal of oscilloscope to VIDEO OUT, and
apply H sync nless specified.
3. Set each of the S3002 (CA-3) switches to the all OFF posi-
tion.
4. In adj stments witho t direction to display charts, shield light
with a lens cap to provide dark condition.
5. Connect the video o tp t to a video monitor with an inp t
impedance of 75 Ω.
3-2. PREPARATION
1. Install the adj stment software (VHJ-0173) in a comp ter
r nning the Windows operating system.
2. Use the adj stment tool (VHJ-0127) to connect the camera
to be adj sted to the serial port (COM1) of the comp ter
with RS-232C cross cable (
Inter link cross cable, VHJ-0149),
and then t rn on the power for the comp ter and the
camera.
3-3. TABLE FOR SERVICING TOOLS
L: Distance from CS mo nt to pattern (mm)
H: Pattern height (mm)
f : Lens focal length (standard 12 mm)
h: Height (4.8 mm) of CCD imaging s rface
Not : The video monitor sho ld be an nder-scan TV.
LCS mo nt s rface
CCD camera
5,100 K viewer
H
R f. No. Nam Part cod
J-2
J-3
J-4 VHJ-0126
VHJ-0149
Commander cable (spare)
Adj stment jig
Inter link cross cable VHJ-0127
J-1 VJ8-0007
Color viewer
L = x f – 12.5 mm
(H + h)2
H x h
Y GAIN
R GAIN
R HUE
B GAIN
B HUE
WDD
VHJ-0173
0
0
0
0
0
AUTO
START END CLOSE
SYNC
BURST 0
0
A. IRIS
MANUAL WB
AGC OFF
VIDEO OUT
300 mV
± 5 mV
300 mV
± 5 mV
sync
b rst
J-5
VHJ-0173
Calibration software
J-7
VJ8-0009
Gray scale chart
Color bar chart VJ8-0010
J-6

– 6 –
3-7. Y-Gain Adjustm nt
Adjustm nt location: Comp ter screen
M asuring location: VIDEO OUT
M asuring quipm nt: Oscilloscope
Subj ct: Gray scale chart
Adjusting m thod:
1. Display the gray scale chart at designated pict re angle.
2. Use the “↑” b tton to be Y GAIN in the adj stment window.
3. Shield light with a lens cap to provide dark condition.
4. Use the comp ter’s mo se to adj st the Y GAIN in the ad-
j stment window so that the video o t terminal is 700 ± 10
mVp-p.
3-5. Whit Balanc Adjustm nt
Adjustm nt location: VR302, VR303 (CA-3)
M asuring location: VIDEO OUT
M asuring quipm nt: Oscilloscope, Vectorscope
Subj ct: Color bar chart
Adjusting m thod:
1. Use the “↓” b tton to be A. IRIS in the adj stment window.
2. A to iris adj stment will be started a tomatically.
3. Use the “↓” b tton to be MANUAL WB in the adj stment
window.
4. Display the color bar chart at designated pict re angle.
5. Adj st VR302 and VR303 so that the l minescent spot rep-
resenting white is overlapping with the crosshair mark in
the center of the vectorscope.
3-6. Hu and Chroma Adjustm nt
Adjustm nt location: Comp ter screen
M asuring location: VIDEO OUT
M asuring quipm nt: Oscilloscope, vectorscope
Subj ct: Color bar chart
1. Use the “↓” b tton to be R GAIN in the adj stment window.
2. Shield light with a lens cap to provide dark condition.
3. Select the R GAIN and B GAIN by sing the “↓” and “↑”
b tton in the adj stment window.Adj st by operating level
scroll bar so that the red and yellow l minescent spots are
the size and position which are designated in the vectorscope.
4. Select the R HUE and B HUE by sing the “↓” and “↑”
b tton in the adj stment window. Adj st by operating level
scroll bar so that the red and yellow l minescent spots are
the size and position which are designated in the vectorscope.
R
YL
MG
Cy
G
B
75%
100%
cy
g
yl
mg
b
U
v

W
45 µsec
R
YL
MG
Cy
G
B
75%
100%
cy
g
yl
mg
b
U
v

YL R
W

45 µsec
VIDEO OUTPUT
700 mV ± 10 mV
35 µsec

– 7 –
TP251
VIDEO
OUT
3-8. Iris L v l Adjustm nt
Adjustm nt location: VR301 (CA-3), S3002-7,8 (CA-3)
M asuring location: VIDEO OUT
M asuring quipm nt: Oscilloscope
Subj ct: Gray scale chart
Adjusting m thod:
1. Set S3002-7 and 8 switches to the OFF position.
2. Use the “↓” b tton to be AGC OFF in the adj stment window.
3. Display the gray scale chart at designated pict re angle.
4. T rn the VR301 to the right so that the white level is maxim m.
5. T rn the VR301 to the left so that the o tp t level is 700 ±
10 mVp-p.
3-9. CCD Whit Point D f ct D t ct Adjustm nt
M asuring location: VIDEO OUT
M asuring quipm nt: Monitor display
Adjustm nt m thod:
1. Shield light with a lens cap to provide dark condition.
2. Use the “↓” b tton to be WDD in the adj stment window.
3. Click the AUTO b tton.
4. After completing the CCD White Defect Detect adj stment,
it comfirms that white point can not be seen on the monitor
display.
5. Click the END b tton.
3-10. Sub Carri r Fr qu ncy Adjustm nt
Adjustm nt location: CT221 (CA-2)
M asuring location: TP221 (CA-2)
M asuring quipm nt: Freq ency co nter
Subj ct: No designation
Adjusting m thod:
1. Adj st with CT221 to 4433619 Hz ± 10 Hz.
3-11. 28 MHz VCO Voltag Adjustm nt
Adjustm nt location: CT232 (CA-2), S3002-10 (CA-3)
M asuring location: TP232 (CA-2)
M asuring quipm nt: Digital voltmeter
Subj ct: No designation
Adjusting m thod:
1. Set S3002-10 switch to the “INT” (OFF) position.
2. Adj st with CT232 to 5.0 ± 0.2 V.
VIDEO OUTPUT
700 mV ± 10 mV
3-12. Lin Phas Adjustm nt
Adjustm nt location: VR271 (CA-2), S3002-10 (CA-3)
M asuring location: VIDEO OUT, TP251 (CA-2)
M asuring quipm nt: Oscilloscope
Adjusting m thod:
1. Set S3002-10 switch to the “LL” (ON) position.
2. T rn VR271 (LINE PHASE) to adj st the leading edge of
the vertical sync signal to 0 ± 0.2 msec.
3. Set S3002-10 to the “INT” (OFF) position before shipment.
35 µsec

8
LOCATION PARTSNO. DESCRIPTION
4. PARTS LIST
ACCESSORIES & PACKING MATERIALS
9001 6360097841 LENSCAP
9110 6132049733 INSTRUCTIONMANUAL
7001 6132042703 CARTONCASEINNER,EXCEPTVCC-6580P(U.K)
7001 6132049269 CARTONCASE INNER,VCC-6580P(U.K)ONLY
7002 6131735941 CUSHIONSHEET
7003 6131723382 CUSHIONCORD
7007 6132012942 CUSHION,UKPLUG,VCC-6580P(U.K)ONLY
CABINET & CHASSIS PARTS
5001 6131712874 CABINETFRONT
5005 613 2049238 COVER
5008 613 2039635 MOUNTING
5009 6132039628 COVERMOUNTING
5020 6132049245 COVERSIDE
5025 6131999947 DEC,INDICATOR
6000 CHASSISFRONT(N.S.P)
6001 6131564091 MOUNTING,LENS
6003 6131564114 SLIDE
6005 6131564695 HOUSINGCCD
6007 6131942813 HOLDERCCD
6008 6131941199 SPACERINSULATOR
6010 613 171 2904 CAM
6011 6131942707 HOUSING,CRYSTAL
6012 613 1880771 SPACER
6015 6131564442 SPRINGPLATE
6020 CHASSIS(N.S.P)
6030 6131712966 COVERINSULATORB
8000 645 0427701 OPTICALFILTER
8001 6450520990 FIXER
8002 6131730700 HOLDER
8003 645 0207358 COVER
8004 6131712959 COVERINSULATORA
8005 6450626098 PLUG,EUROPEANCON,
VCC-6580P(U.K)ONLY
CA-1 6132042505 COMPLPWB,CA-1
CA-2 6132042512 COMPLPWB,CA-2
CA-3 6132042529 COMPLPWB,CA-3
CA-4 6132042536 COMPLPWB,CA-4
IC101 4094957400 ICICX409AK-A,IC101
NJ500 4120543805 SPECIALSCREW-2.0X4.0
NJ510 4111264702 SCRPAN+SW+W3X6
NJ520 4120516007 SPECIALSCREW-3X4
NJ540 4110981006 SCRS-TPG BIN 3X6
NJ600 4111920004 SCRS-TPG BIN 2X4
NJ610 4111920103 SCRPAN+SW+W2X5
NJ620 4110979409 SCRPAN PCS 2X4
NJ625 4111671302 SCRS-TPG BIN 2X7A
NJ630 4120543805 SPECIALSCREW-2.0X4.0
NJ640 4111920202 SCRS-TPGPAN3X10
NJ660 411 0307004 SCR BIN 2X6
NJ670 4111925603 SCRS-TPG BIN 2X4
W9001 6360359222 CORD,POWER

9
L5BD5/XE PARTS LIST
5005
NJ520 CA-3
CA-2
NJ610
NJ610
NJ625
NJ625
CA-1
6008
6007
IC101
NJ620
NJ620
6015
NJ600
NJ600
NJ600
NJ600
NJ630
6010
6001 5001
5020
NJ500
W9001
8001
NJ670
8002
8003
6030
CA-4
8004
NJ660
NJ660
NJ660
60056003
5025
NJ640
6020(N.S.P.)
6000(N.S.P.)
N.S.P.
N.S.P. : Not available as service parts
NJ670
6012
8000 6011
5009
NJ540
5008
NJ510
NJ510
8005

10
LOCATION PARTSNO. DESCRIPTION LOCATION PARTSNO. DESCRIPTION
ELECTRICAL PARTS
Note:
1. Materials of Capacitors and Resistors are abbreviated as follows ;
Resistors Capacitors
MT-FILM Metallized Film Resistor MT-POLYEST Metallized Polyester Capacitor
MT-GLAZE Metallized Glaze Resistor MT-COMPO Metallized Composite Capacitor
OXIDE-MT Oxide Metallized Film Resistor TA-SOLID Tantalum Solid Capacitor
AL-SOLID Aluminum Solid Capacitor
NP-ELECT Non-Polarized Electrolytic Capacitor
OS-SOLID Aluminum Solid Capacitors with Organic
Semiconductive Electrolytic Capacitor
DL-ELECT Double Layered Electrolytic Capacitor
2. Tolerance of Capacitor (10pF over) and Resistor are noted with follow symboles.
F ............1% G ............2% J ............5% K ............10%
M ..........20% N ..........30% Z ..........+80% ~ -20%
3. Capacitors U : µF P : pF
4. Inductors UH : µH MH : mH
5. N.S.P. : Not available as service parts.
COMPL PWB,CA-1
6132042505
(SEMICONDUCTORS)
Q1101 4051942104 TR2SK443-6-E
Q1102 4051822406 TR2SC4399-5-E
(INTEGRATEDCIRCUITS)
IC102 4094468708 ICCXD3400N
IC103 4094281901 ICTC74ACT04FT
(DIODES)
D1101 4072360901 DIODEDSH015-TLEP
D1130 4072360901 DIODEDSH015-TLEP
(INDUCTOR)
L1101 6450435881 INDUCTOR,10UJ
(CAPACITORS)
C1102 4031640204 CERAMIC 0.1U Z 25V
C1103 4031640204 CERAMIC 0.1U Z 25V
C1104 4033050001 TA-SOLID 10U M 10V
C1108 4033814702 ELECT 22U M 16V
C1109 4033822004 ELECT 33U M 25V
C1111 4031640204 CERAMIC 0.1U Z 25V
C1112 4033205500 CERAMIC 1U Z 25V
C1113 4033585503 CERAMIC 0.1U K 25V
C1116 4031134109 CERAMIC 2200P K 50V
C1117 4031551807 CERAMIC 0.01U K 25V
C1118 4033766902 TA-SOLID 3.3U M 25V
C1124 4031640204 CERAMIC 0.1U Z 25V
C1125 4031640204 CERAMIC 0.1U Z 25V
C1127 4031640204 CERAMIC 0.1U Z 25V
C1128 4031640204 CERAMIC 0.1U Z 25V
C1130 4031640204 CERAMIC 0.1U Z 25V
(RESISTORS)
R1101 4011057503 MT-GLAZE 82K JA 1/16W
R1102 4011050702 MT-GLAZE 100K JA 1/16W
R1103 4011057909 MT-GLAZE 0.000 ZA 1/16W
R1105 4011054601 MT-GLAZE 3.9K JA 1/16W
R1106 4011058005 MT-GLAZE 1M JA 1/16W
R1113 4011053307 MT-GLAZE 2.7K JA 1/16W
R1116 4011584108 MT-GLAZE 4.7 JA 1/16W
R1117 4011584108 MT-GLAZE 4.7 JA 1/16W
R1118 4011055103 MT-GLAZE 47 JA 1/16W
R1124 4011057909 MT-GLAZE 0.000 ZA 1/16W
R1126 4011057909 MT-GLAZE 0.000 ZA 1/16W
R1130 4011050702 MT-GLAZE 100K JA 1/16W
R1136 4011057909 MT-GLAZE 0.000 ZA 1/16W
R1141 4011057909 MT-GLAZE 0.000 ZA 1/16W
R1145 4011057909 MT-GLAZE 0.000 ZA 1/16W
(CONNECTORS)
CN101 6450286025 PLUG,COAXIALCABL
CN102 645 0493959 SOCKET,FPC 20P (N.S.P)
COMPL PWB,CA-2
6132042512
(SEMICONDUCTORS)
Q2101 4051372000 TR2SA1576A-R
Q2102 4050924101 TR2SC4081-R
Q2103 4051372000 TR2SA1576A-R
Q2104 4050924101 TR2SC4081-R
Q2303 4051359407 TRDTA114EUA
Q2304 4051359407 TRDTA114EUA
Q2701 4051372000 TR2SA1576A-R
Q2702 4050924101 TR2SC4081-R
(INTEGRATEDCIRCUITS)
IC211 4105501301 ICSCC0021A
IC214 4094782200 ICNJM2274R
IC215 4093209104 ICTC7SU04FU
IC216 4093239002 ICTC7S04FU
IC235 4095842507 ICLA6358
IC236 4093209104 ICTC7SU04FU
IC237 4093239002 ICTC7S04FU
IC238 4093209104 ICTC7SU04FU
IC239 4093239002 ICTC7S04FU
IC240 4095414803 ICBD4829G
IC241 4105747501 ICUPD78F4225YGC-8BT-A
IC243 4094772102 ICBR24C02F-W
IC251 4095255901 ICAD9848AKST
IC271 4091677202 ICNJM2406F
(DIODES)
D2131 4072065400 ZENERDIODE UDZS8.2B
D2132 4072065400 ZENERDIODE UDZS8.2B
D2303 4071510406 VARACTORDIHVU200A
D2304 4071510406 VARACTORDIHVU200A
D2401 4072360901 DIODEDSH015-TLEP
D2801 4070653906 LEDSLP-135B-51
(OSCILLATORS)
X2201 6450176050 OSC,CRYSTAL17.734475MHZ
X2301 6450076947 OSC,CRYSTAL28.375MHZ
X2401 6450533877 OSC,CERAMIC5.00MHZ
(VARIABLERESISTOR)
VR271 6450125812 VR,SEMI,10KS
(TRIMMERS)
CT221 6450695131 TRIMMER,30PF
CT232 6450695131 TRIMMER,30PF
(INDUCTORS)
L2110 6450435881 INDUCTOR,10UJ
L2121 6450553134 INDUCTOR,68UJ
L2131 6450437380 INDUCTOR,33UJ
L2301 6450435881 INDUCTOR,10UJ
L2302 6450435898 INDUCTOR,47UJ
L2304 6450042614 INDUCTOR,2.2UJ
L2401 6450435881 INDUCTOR,10UJ
L2501 6450435881 INDUCTOR,10UJ
L2503 6450435881 INDUCTOR,10UJ
L2504 6450435881 INDUCTOR,10UJ