Sartorius PR 5220 Series User manual

Sartorius Mechatronics T&H GmbH, Meiendorfer Str. 205, 22145 Hamburg, Germany
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Instrument Manual
Ethernet Transmitter Series PR 5220
PR 5220/00 Ethernet Transmitter
PR 5220/01 Ethernet Transmitter with ProfiBus
PR 5220/04 Ethernet Transmitter with DeviceNet
PR 5220/06 Ethernet Transmitter with ProfiNet I/O
PR 5220/07 Ethernet Transmitter with EtherNet-IP
Instrument Manual 9499 050 52201 Edition 6 08.07.2013
for PR 5220
Release: 2.10

Please note
Any information in this document is subject to change without notice and does not represent a commitment on the part of
SARTORIUS unless legally prescribed. This product should be operated only by trained and qualified personnel. In correspondence
concerning this product the type, name and release number as well as all license numbers in relation to the product have to be
quoted.
Bitte beachten
Alle Angaben in diesem Dokument sind - soweit nicht gesetzlich vorgegeben - unverbindlich für SARTORIUS und stehen unter
Änderungsvorbehalt. Die Bedienung des Produktes darf nur von geschultem, fach- und sachkundigem Personal durchgeführt
werden. Bei Schriftwechsel über dieses Produkt bitte Typ, Bezeichnung und Versionsnummer sowie alle mit dem Produkt in
Zusammenhang stehenden Lizenznummern angeben.

PR 5220 Instrument Manual Table of Contents
Sartorius EN-3
Table of Contents
1
Safety Information...................................................................................................................................................................................... 7
1.1 General Information....................................................................................................................................................................................7
1.2 Intended Use..................................................................................................................................................................................................7
1.3 Initial Inspection...........................................................................................................................................................................................7
1.4 Before Commissioning................................................................................................................................................................................7
1.4.1 Installation ........................................................................................................................................................................................8
1.4.2 Electrostatically Sensitive Components...................................................................................................................................8
1.4.3 Protective Earth...............................................................................................................................................................................8
1.4.4 Supply Voltage Connection .........................................................................................................................................................8
1.4.5 Failure and Excessive Stress.........................................................................................................................................................9
1.4.6 Fuse......................................................................................................................................................................................................9
1.4.7 EMC-Compliant Installation........................................................................................................................................................9
2
Ethernet Transmitter Series ....................................................................................................................................................................10
2.1 The Transmitter Versions..........................................................................................................................................................................10
2.1.1 PR 5220/00 Version......................................................................................................................................................................10
2.1.2 PR 5220/01 ProfibBus..................................................................................................................................................................10
2.1.3 PR 5220/04 DeviceNet.................................................................................................................................................................10
2.1.4 PR 5220/06 ProfiNet I/O.............................................................................................................................................................10
2.1.5 PR 5220/07 EtherNet-IP .............................................................................................................................................................10
2.2 Overview of the Instrument ...................................................................................................................................................................11
2.3 Label on the Housing................................................................................................................................................................................12
2.4 Housing Dimensions..................................................................................................................................................................................12
2.5 Display and Controls .................................................................................................................................................................................13
2.5.1 Status LEDs......................................................................................................................................................................................13
2.5.2 Operation Using the VNC Program .........................................................................................................................................14
2.6 Overview of Connections.........................................................................................................................................................................19
3
Installing the Instrument ........................................................................................................................................................................20
3.1 Connections .................................................................................................................................................................................................20
3.1.1 Network Port..................................................................................................................................................................................20
3.1.2 RS-485 Interface...........................................................................................................................................................................21
3.1.3 Analog Output ...............................................................................................................................................................................25
3.1.4 Optocoupler Inputs.......................................................................................................................................................................26
3.1.5 Optocoupler Outputs...................................................................................................................................................................27
3.1.6 Load Cell Connection...................................................................................................................................................................28
3.1.7 Connecting Analog Platforms (CAP...)....................................................................................................................................31
3.1.8 Connecting xBPI Platforms (IS...) .............................................................................................................................................32
3.1.9 Connection of Digital Load Cells..............................................................................................................................................32
3.1.10 ProfiBus Interface (PR 5220/01 only).....................................................................................................................................33
3.1.11 DeviceNet Interface (PR 5220/04 only) .................................................................................................................................34
3.1.12 ProfiNet I/O Interface (PR 5220/06 only)..............................................................................................................................35
3.1.13 EtherNet-IP Interface (PR 5220/07 only)..............................................................................................................................36

Table of Contents PR 5220 Instrument Manual
EN-4 Sartorius
4
Commissioning...........................................................................................................................................................................................37
4.1 Data Backup/Power Failure.................................................................................................................................................................... 37
4.1.1 CAL Switch ..................................................................................................................................................................................... 37
4.1.2 Factory Settings............................................................................................................................................................................ 38
4.2 Switching on the Instrument................................................................................................................................................................ 38
4.3 Configuration and Calibration.............................................................................................................................................................. 38
4.3.1 Connecting the Device to the Network and Finding out the IP address ................................................................... 38
4.3.2 Resetting the Instrument/Activating Network'DHCP'...................................................................................................... 41
4.3.3 Searching the Instrument in the Network Using 'IndicatorBrowser'.......................................................................... 44
4.3.4 Operation Using the VNC Program......................................................................................................................................... 45
4.3.5 Operation Using Internet Browser.......................................................................................................................................... 46
4.3.6 INFO Function................................................................................................................................................................................ 48
4.3.7 Setup Function (VNC) ................................................................................................................................................................. 48
4.3.8 Setup Menu.................................................................................................................................................................................... 49
4.4 Calibration Weighing Point ‚Internal A’............................................................................................................................................. 55
4.4.1 Displaying Calibration Data ...................................................................................................................................................... 55
4.4.2 Selecting the Calibration Mode............................................................................................................................................... 56
4.4.3 Determining the Maximum Capacity (Max) ........................................................................................................................ 57
4.4.4 Determining the Scale Interval................................................................................................................................................ 59
4.4.5 Determining the Dead Load...................................................................................................................................................... 60
4.4.6 Calibration with Weight (by Load) ......................................................................................................................................... 62
4.4.7 Calibration with mV/V Value [by mV/V]................................................................................................................................ 63
4.4.8 Calibration with Load Cell Data (“Smart Calibration“)..................................................................................................... 64
4.4.9 Subsequent Dead Load Correction......................................................................................................................................... 65
4.4.10 Linearization .................................................................................................................................................................................. 65
4.4.11 Test Value Determination/Display........................................................................................................................................... 66
4.4.12 Finishing/Saving the Calibration............................................................................................................................................. 66
4.4.13 Parameter Input............................................................................................................................................................................ 67
4.5 Calibrating an xBPI Scale........................................................................................................................................................................ 70
4.5.1 xBPI Set-up for Serial Port........................................................................................................................................................ 70
4.5.2 xBPI Scale Function..................................................................................................................................................................... 71
4.5.3 xBPI Platform Configuration.................................................................................................................................................... 71
4.5.4 xBPI Scale Parameter.................................................................................................................................................................. 73
4.5.5 xBPI Parameter Tables ................................................................................................................................................................ 74
4.5.6 xBPI Setting Dead Load.............................................................................................................................................................. 77
4.5.7 xBPI Calibration with the User Weight................................................................................................................................. 78
4.5.8 xBPI Calibration with Automatic Weight Detection......................................................................................................... 79
4.5.9 xBPI Calibration with Default Weight................................................................................................................................... 80
4.5.10 xBPI Calibration with Built-in Weight .................................................................................................................................. 82
4.6 Calibrating Digital Load Cells Type ‘Pendeo®’.................................................................................................................................. 83
4.6.1 General Information.................................................................................................................................................................... 83
4.6.2 Viewing the Interfaces................................................................................................................................................................ 83
4.6.3 Selecting and Setting up the Interface................................................................................................................................. 83
4.6.4 Selecting the Load Cell Type..................................................................................................................................................... 84
4.6.5 Adjustment Sequence................................................................................................................................................................. 85
4.6.6 Search for Load Cells................................................................................................................................................................... 85
4.6.7 Assigning Load Cells.................................................................................................................................................................... 87

PR 5220 Instrument Manual Table of Contents
Sartorius EN-5
4.6.8 Calibrating Load Cells ..................................................................................................................................................................88
4.6.9 Corner Correction .........................................................................................................................................................................91
4.6.10 Finishing/Saving the Calibration..............................................................................................................................................92
4.6.11 Parameter Input ............................................................................................................................................................................93
4.6.12 Subsequent Dead Load Correction..........................................................................................................................................95
4.7 Configuring General Parameters...........................................................................................................................................................96
4.7.1 Serial Interfaces [Serial ports parameter] .............................................................................................................................96
4.7.2 Operating Parameters..................................................................................................................................................................98
4.7.3 Fieldbus Parameters .....................................................................................................................................................................99
4.7.4 Network Parameters..................................................................................................................................................................101
4.8 Configuring Limit Values ......................................................................................................................................................................102
4.9 Digital Outputs and Inputs ..................................................................................................................................................................106
4.9.1 Configuring Digital Outputs...................................................................................................................................................106
4.9.2 Configuring Digital Inputs ......................................................................................................................................................108
4.10 Analog Output .........................................................................................................................................................................................110
4.10.1 Adapting the Analog Output .................................................................................................................................................111
4.11 Logfiles .......................................................................................................................................................................................................112
4.12 Saving Configuration Data [Backup of EAROM]...........................................................................................................................113
4.12.1 Saving Configuration and Calibration Data......................................................................................................................113
4.12.2 Loading Configuration and Calibration Data into the Device.....................................................................................115
5
J-Bus/ModBus Protocol ........................................................................................................................................................................ 117
5.1 General Description................................................................................................................................................................................117
5.2 ModBus-TCP/-UDP..................................................................................................................................................................................118
5.3 Functions ...................................................................................................................................................................................................119
5.4 Error Messages.........................................................................................................................................................................................123
5.5 Word Addresses .......................................................................................................................................................................................124
6
SMA Protocol........................................................................................................................................................................................... 125
6.1 General .......................................................................................................................................................................................................125
6.2 Description of Used Symbols...............................................................................................................................................................125
6.3 SMA Command Set.................................................................................................................................................................................126
6.4 SMA Reply Messages..............................................................................................................................................................................129
6.5 Communication Error ............................................................................................................................................................................134
7
Fieldbus Interface................................................................................................................................................................................... 134
7.1 Fieldbus Interface Protocol..................................................................................................................................................................134
7.2 Description of the I/O Area (Read / Write Window)....................................................................................................................136
7.3 Special hints for DeviceNet and EtherNet-IP.................................................................................................................................140
7.4 Fieldbus Register .....................................................................................................................................................................................141
8
Global SPM Variables............................................................................................................................................................................. 145
9
Configuration Print-Out....................................................................................................................................................................... 148
10
Extended Functions................................................................................................................................................................................ 150
10.1 Resetting the Instrument to the Factory Settings........................................................................................................................150
10.2 Updating a new Software with ‚FlashIt’ ..........................................................................................................................................151

Table of Contents PR 5220 Instrument Manual
EN-6 Sartorius
11
Repairs and Maintenance .....................................................................................................................................................................153
11.1 Solder Work...............................................................................................................................................................................................153
11.2 Cleaning .....................................................................................................................................................................................................153
12
Disposal ......................................................................................................................................................................................................153
13
Error Messages .........................................................................................................................................................................................154
13.1 Measuring Circuit Error Messages .....................................................................................................................................................154
13.2 Weight Error Status................................................................................................................................................................................155
13.3 Error Messages with xBPI Scales ........................................................................................................................................................155
13.4 Error messages of the Calibration......................................................................................................................................................156
13.5 Show Error Log.........................................................................................................................................................................................158
14
Specifications ...........................................................................................................................................................................................159
14.1 Instructions for Use of 'Free Software' ............................................................................................................................................159
14.2 General Data.............................................................................................................................................................................................160
14.2.1 Power Supply...............................................................................................................................................................................160
14.3 Effect of Ambient Conditions .............................................................................................................................................................160
14.3.1 Environmental Conditions.......................................................................................................................................................160
14.3.2 Electromagnetic Compatibility (EMC) .................................................................................................................................160
14.3.3 RF Interference Suppression...................................................................................................................................................160
14.4 Weighing Electronics .............................................................................................................................................................................161
14.4.1 Load Cells......................................................................................................................................................................................161
14.4.2 Principle ........................................................................................................................................................................................161
14.4.3 Accuracy and Stability..............................................................................................................................................................161
14.4.4 Sensitivity .....................................................................................................................................................................................161
14.5 Mechanical Data......................................................................................................................................................................................162
14.5.1 Construction ................................................................................................................................................................................162
14.5.2 Dimensions ...................................................................................................................................................................................162
14.5.3 Weight ...........................................................................................................................................................................................162
14.6 Use in Legal-for-Trade Mode ..............................................................................................................................................................162
14.6.1 Documentation for Verification on the Enclosed CD.....................................................................................................162
14.6.2 Additional Instructions.............................................................................................................................................................162
15
Index............................................................................................................................................................................................................163
16
Appendix....................................................................................................................................................................................................166
16.1 Pin Assignment for Interface RS-485...............................................................................................................................................166
16.2 Network Settings under Windows XP...............................................................................................................................................167
16.3 Network Settings under Windows 7.................................................................................................................................................168

PR 5220 Instrument Manual Safety Information
Sartorius EN-7
1Safety Information
1.1 General Information
The instrument was in perfect condition with regard to safety features when it left the
factory. To maintain this condition and to ensure safe operation, the operator must follow
the instructions and observe the warnings in this manual.
1.2 Intended Use
The instrument is intended for use as an indicator for weighing functions. Product operation, commissioning
and maintenance must be performed by trained and qualified personnel who are aware of and able to deal
with the related hazards and take suitable measures for self-protection.
The instrument reflects the state of the art. The manufacturer does not accept any liability for damage caused
by other system components or due to incorrect use of the product.
1.3 Initial Inspection
Check the content of the consignment for completeness and inspect it visually for signs of damage that may
have occurred during transport. If there are grounds for rejection of the goods, a claim must be filed with the
carrier immediately and the Sartorius sales or service organization must be notified.
1.4 Before Commissioning
Visual inspection:
Before commissioning and after and storage or transport, inspect the instrument visually
for signs of mechanical damage.

Safety Information PR 5220 Instrument Manual
EN-8 Sartorius
1.4.1 Installation
The instrument is designed for mounting on standard rails (35 mm, acc. to DIN 46277).
Caution!
Excessive heat may reduce the instrument lifetime!
When mounting on the rail, make sure that the distance from other instruments left
and right of the module is at least 20 mm.
1.4.2 Electrostatically Sensitive Components
This instrument contains electrostatically sensitive components. For this reason, an equipotential bonding
conductor must be connected when working on the open instrument (antistatic protection).
1.4.3 Protective Earth
Connection to protective earth must be performed via the mounting rail.
1.4.4 Supply Voltage Connection
The supply voltage is 24V DC +10% / -15%.
Max. power consumption of
-PR 5220/00: 6.5 W
-PR 5220/01: 8.5 W
-PR 5220/04: 8.5 W
-PR 5220/06: 8.5 W
-PR 5220/07: 8.5 W
For connection to 230/115 V AC, an external power supply
(e.g. Sartorius PR 1624/00 or Phoenix Mini Power) is required.

PR 5220 Instrument Manual Safety Information
Sartorius EN-9
1.4.5 Failure and Excessive Stress
If there is any reason to assume that safe operation of the instrument is no longer ensured, shut it down and
make sure it cannot be used. Safe operation is no longer ensured if any of the following is true:
-The instrument is physically damaged
-The instrument does not function
-The instrument has been subjected to stresses beyond the tolerance limits (e.g., during storage or
transport).
1.4.6 Fuse
This instrument does not have a replaceable fuse. The load cell supply voltage is protected against short circuit.
In case of failure of the load cell supply voltage, disconnect the instrument from the supply voltage, determine
the cause and take remedial measures. Subsequently, the supply voltage can be switched on again.
1.4.7 EMC-Compliant Installation
-Use only screened data cables.
-Connect screens on both ends with ground.
-Keep unscreened cable ends short.
-Connect screen rail to cabinet / housing with
low impedance.
-Use metal or metallized connector housings.
-Establish equipotential bonding between
instruments / system modules (Mandatory for
Ex-applications).
-Use standard reference potential.
-Connect mounting rail to protective earth.
-Install measure and data cables separately from
power cables.
Screen clamp (e.g. Phoenix SK8-D)
Rail connection (e.g. Phoenix AB-SK 65D)
Mounting rail (35 mm)
Screen rail (e.g. Phoenix NLS-CU 3/10)

Ethernet Transmitter Series PR 5220 Instrument Manual
EN-10 Sartorius
2Ethernet Transmitter Series
2.1 The Transmitter Versions
Three PR 5220 series transmitter versions are available; subsequent extension of the version is not possible.
The version is determined unambiguously by the type number. The front foils are adapted to the version.
PR 5220/00 PR 5220/01 PR 5220/04
PR 5220/06 PR 5220/07
2.1.1 PR 5220/00 Version
This version has digital inputs and outputs as well as an analog output and a LAN adaptor for configuration
and operation of the instrument. Connecting e.g. a remote indicator is possible via the serial output.
2.1.2 PR 5220/01 ProfibBus
In addition to PR 5220/00, the instrument is provided with a ProfiBus port.
2.1.3 PR 5220/04 DeviceNet
In addition to PR 5220/00, the instrument is provided with a DeviceNet port.
2.1.4 PR 5220/06 ProfiNet I/O
In addition to PR 5220/00, the instrument is provided with a ProfiNet I/O port.
2.1.5 PR 5220/07 EtherNet-IP
In addition to PR 5220/00, the instrument is provided with a EtherNet-IP port.