Sase PDG 8000 User manual
sĞƌƐŝŽŶϭϳ
^ĞƌηϭϲϱϬͲϭϴϬϬ
ĂƚĞϬϯϮϬϮϬϭϳ
Table of Contents
Cover 1
Letter from Owner 3
Table of Contents 5
Introduction 6
Diamond Tooling 7
Changing Diamonds 8
Personal Safety 9
Diamond Tooling Quick Reference 10
Plastics & Water System 12-13
Testing Stage 14-15
Motor on Drum 16-17
Frame without Drum 18-19
Handle Assembly 20-21
Basic Frame 22-23
Step View 24-25
Complete Drum 26-27
Bottom Drum Assembly Level I 28-29
Bottom Drum Assembly Level II 30-31
Bottom Drum Assembly Level III 32-33
Top Plate Assembly 34-35
Drum Sheave Assembly 36-37
Intermediate Sheave Assembly 38-39
PTO Tensioner Assembly 40-41
Top Belt Idler Assembly 42-43
Top Tensioner Assembly 44-45
Belt Tightener 46-47
Main Belt Idler 48-49
Main Belt Spindle 50-51
Planetary Assembly 52-53
PTO Assembly 54-55
Flex Head 56-57
Tooling 58-59
Inverter 60-61
Operator Control Panel 62-63
Belt Paths 64
Technical Data 65
Troubleshooting 66-69
CE Conformity 70
Warranty 71-72
Introduction
dŚĞ^^W'ϴϬϬϬƉůĂŶĞƚĂƌLJĚŝĂŵŽŶĚŐƌŝŶĚĞƌƐĂƌĞĚĞƐŝŐŶĞĚĨŽƌǁĞƚŽƌĚƌLJ
ŐƌŝŶĚŝŶŐŽĨŵĂƌďůĞƚĞƌƌĂnjnjŽŐƌĂŶŝƚĞĂŶĚĐŽŶĐƌĞƚĞdŚĞŝƌĂƉƉůŝĐĂƚŝŽŶƐƌĂŶŐĞĨƌŽŵ
ƌŽƵŐŚŐƌŝŶĚŝŶŐƚŚƌŽƵŐŚƚŽĂƉŽůŝƐŚĞĚĨŝŶŝƐŚ
/ƚŝƐĞdžƚƌĞŵĞůLJŝŵƉŽƌƚĂŶƚĂůůƵƐĞƌƐďĞĨĂŵŝůŝĂƌǁŝƚŚƚŚĞĐŽŶƚĞŶƚƐŽĨƚŚŝƐŵĂŶƵĂů
ďĞĨŽƌĞĐŽŵŵĞŶĐŝŶŐŽƉĞƌĂƚŝŽŶŽĨĞŝƚŚĞƌŵĂĐŚŝŶĞ&ĂŝůƵƌĞƚŽĚŽƐŽŵĂLJƌĞƐƵůƚŝŶ
ĚĂŵĂŐĞƚŽŵĂĐŚŝŶĞƌLJŽƌĞdžƉŽƐĞŽƉĞƌĂƚŽƌƚŽƵŶŶĞĐĞƐƐĂƌLJĚĂŶŐĞƌƐ
/DWKZdEd
KŶůLJƐƚĂĨĨƚŚĂƚŚĂƐƌĞĐĞŝǀĞĚƚŚĞŶĞĐĞƐƐĂƌLJƚƌĂŝŶŝŶŐďŽƚŚƉƌĂĐƚŝĐĂůůLJĂŶĚ
ƚŚĞŽƌĞƚŝĐĂůůLJĐŽŶĐĞƌŶŝŶŐƚŚĞŝƌƵƐĂŐĞƐŚŽƵůĚŽƉĞƌĂƚĞƚŚĞŵĂĐŚŝŶĞƌLJ
Mechanical Action of Moving Machine Parts
^ĞǀĞƌĂůƉĂƌƚƐŽĨƚŚŝƐŵĂĐŚŝŶĞĂƌĞƵŶĚĞƌƐƚŽŽĚƚŽďĞĚĂŶŐĞƌŽƵƐ
dŚĞ'ƌŝŶĚ,ĞĂĚŚĂƐĂƌŽƚĂƚŝŽŶĂŶĚĂĐŽƵŶƚĞƌƌŽƚĂƚŝŽŶŬĞĞƉďŽĚLJƉĂƌƚƐĐůĞĂƌŽĨ
ƚŚĞŵŽǀŝŶŐŐƌŝŶĚĞƌŚĞĂĚ
dŚĞŚĂŶĚůĞŝƐŚĞĂǀLJ&ĂŝůƵƌĞƚŽůŽĐŬƚŚĞŚĂŶĚůĞŝŶƉůĂĐĞĐĂŶƌĞƐƵůƚŝŶŽƉĞƌĂƚŽƌ
ŝŶũƵƌLJ
ƵƌŝŶŐŽƉĞƌĂƚŝŽŶƚŚĞŵĂĐŚŝŶĞŚĂƐĂƚǁŝƐƚŝŶŐĨŽƌĐĞ/ĨLJŽƵůŽƐĞĐŽŶƚƌŽůŽĨƚŚĞ
ŵĂĐŚŝŶĞŝƚǁŝůůǁĂůŬĂǁĂLJǁŝƚŚŽƵƚLJŽƵdŚĞŽƉĞƌĂƚŽƌŚĂƐƚŽŵĂŝŶƚĂŝŶĐŽŶƚƌŽůŽĨ
ƚŚĞŵĂĐŚŝŶĞdŚĞŵĂĐŚŝŶĞŵŽǀŝŶŐĨƌĞĞůLJĐĂŶĚĂŵĂŐĞĨŝŶŝƐŚĞĚĨůŽŽƌƐĞĐƚŝŽŶƐŽƌ
ǁĂůůƐĞĐƚŝŽŶƐEŽƚƚŽŵĞŶƚŝŽŶĂŶLJŽŶĞĐĂƵŐŚƚďLJƚŚĞŐƌŝŶĚŚĞĂĚĐŽƵůĚďĞ
ƐĞƌŝŽƵƐůLJŝŶũƵƌĞĚ
Preventative Maintenance
WƌĞǀĞŶƚŝŶŐƚŚĞŚĂnjĂƌĚŝƐƚŚĞďĞƐƚĐĂƐĞƐĐĞŶĂƌŝŽWƌĞǀĞŶƚĂƚŝǀĞDĂŝŶƚĞŶĂŶĐĞ;WDͿ
ŝƐƚŚĞƌĞƐƉŽŶƐŝďŝůŝƚLJŽĨƚŚĞŽƉĞƌĂƚŽƌ
ŚĞĐŬĂŶĚĐůĞĂŶĂŝƌĨŝůƚĞƌƌĞŐƵůĂƌůLJ;ϮϬϬŽƉĞƌĂƚŝŶŐŚŽƵƌƐͿ
<ĞĞƉĂ>ŽŐŽŽŬĨŽƌĂůůƐĞƌǀŝĐĞĚŽŶĞ
ĞƐƵƌĞƚŚĂƚĂĚĞƋƵĂƚĞǀĂĐƵƵŵƐLJƐƚĞŵŝƐŝŶƵƐĞ
ĞĂǁĂƌĞŽĨĐŚĂŶŐĞƐŝŶŽƉĞƌĂƚŝŽŶƐŵĞůůŶŽŝƐĞĞƚĐǁŚŝůĞŽƉĞƌĂƚŝŶŐ
ZĞƉŽƌƚƚŽŵĂŶĂŐĞŵĞŶƚEzƐĂĨĞƚLJĐŽŶĐĞƌŶƐ
&ŽůůŽǁŵĂŶƵĨĂĐƚƵƌĞƌƌĞĐŽŵŵĞŶĚĂƚŝŽŶƐĨŽƌĂůůŵŽƚŽƌŵĂŝŶƚĞŶĂŶĐĞ
Storage
dŚĞŵĂĐŚŝŶĞƐŚŽƵůĚĂůǁĂLJƐďĞƐƚŽƌĞĚŝŶĂĐŽŽůĚƌLJůŽĐĂƚŝŽŶDŽŝƐƚƵƌĞŵĂLJƵƉƐĞƚ
ĨƌĂŐŝůĞĞůĞĐƚƌŝĐĂůĐŽŵƉŽŶĞŶƚƐ
Break-Down
dŚĞŵĂĐŚŝŶĞĐĂŶďĞĚŝǀŝĚĞĚŝŶƚŽƚǁŽŵĂŝŶƉĂƌƚƐ
ϭ ŚĂƐƐŝƐ&ƌĂŵĞƐĞĐƚŝŽŶʹdŚŝƐĐŽŵƉƌŝƐĞƐƚŚĞŚĂŶĚůĞďĂƌƐďŽĚLJ
ƉĂŶĞůƐWƌŽƉĂŶĞƚĂŶŬ^ƚĞĞůĨƌĂŵĞĂŶĚǁŚĞĞůƐ
Ϯ ƌƵŵ,ĞĂĚʹƚŚŝƐĐŽŵƉƌŝƐĞƐƚŚĞŵŽƚŽƌĐŽǀĞƌ
ŐƌŝŶĚŝŶŐƐĂƚĞůůŝƚĞƉůĂŶĞƚĂƌLJŚĞĂĚƐĂŶĚŝŶƚĞƌŶĂůĐŽŵƉŽŶĞŶƚƐ
dŚĞŵĂĐŚŝŶĞŚĂƐďĞĞŶŵĂŶƵĨĂĐƚƵƌĞĚƚŽĂůůŽǁŵŽǀĞŵĞŶƚďĞƚǁĞĞŶƚŚĞĐŚĂƐƐŝƐ
ĂŶĚŚĞĂĚǀŝĂƚŚĞĐŽŶŶĞĐƚŝŽŶƉŽŝŶƚdŚŝƐŵŽǀĞŵĞŶƚŝƐŝŵƉŽƌƚĂŶƚĚƵƌŝŶŐƚŚĞ
ŐƌŝŶĚŝŶŐƉƌŽĐĞƐƐĂƐŝƚĐƌĞĂƚĞƐĂĨůŽĂƚŝŶŐĞĨĨĞĐƚĨŽƌƚŚĞŚĞĂĚdŚĞĨůŽĂƚŝŶŐŐŝǀĞƐ
ƚŚĞŚĞĂĚĂƐĞůĨůĞǀĞůŝŶŐĞĨĨĞĐƚŶĞŐĂƚŝŶŐƚŚĞŶĞĞĚƚŽĂĚũƵƐƚƚŚĞŚĞŝŐŚƚŽĨƚŚĞ
ŚĞĂĚĂƐƚŚĞŵĂĐŚŝŶĞƉĂƐƐĞƐŽǀĞƌĨůŽŽƌĂƌĞĂƐǁŝƚŚĚŝĨĨĞƌĞŶƚƐůŽƉĞƐŽƌ
ƵŶĚƵůĂƚŝŽŶƐ
Set-Up
WŽƐŝƚŝŽŶƚŚĞŐƌŝŶĚĞƌŝŶƚŚĞǁŽƌŬŝŶŐĂƌĞĂDĂŬĞƐƵƌĞƚŚĞƌĞĂƌĞĚŝĂŵŽŶĚƐ
ƵŶĚĞƌŶĞĂƚŚƚŚĞŵĂĐŚŝŶĞĂŶĚƚŚĂƚƚŚĞŚĞĂĚůŽĐŬƐĂƌĞƚŝŐŚƚ
/DWKZdEd
Planetary head and grinding heads are set to turn in opposite directions of each
other.(as shown in this depiction)
When using the machine, each grinding head must always have the
same diamond type and number of diamonds as the other heads.
ĂĐŚĚŝĂŵŽŶĚŵƵƐƚĂůƐŽďĞƚŚĞƐĂŵĞŚĞŝŐŚƚĂƐƚŚĞŶĞdžƚ
dŚĞZƵďďĞƌƐŬŝƌƚŵƵƐƚďĞĂĚũƵƐƚĞĚƐŽƚŚĂƚĂŐŽŽĚƐĞĂůŝƐĞƐƚĂďůŝƐŚĞĚ
ďĞƚǁĞĞŶƚŚĞĨůŽŽƌĂŶĚƚŚĞĚƌƵŵ
tŚĞŶƐĞƚƚŝŶŐƚŚĞŚĞŝŐŚƚŽĨƚŚĞŚĂŶĚůĞƚŚĞŽƉĞƌĂƚŽƌŝƐƚŚĞŐƵŝĚĞdŚĞĐŽŵĨŽƌƚŽĨ
ƚŚĞŽƉĞƌĂƚŽƌĚƵƌŝŶŐŐƌŝŶĚŝŶŐŝƐŬĞLJdŚĞŚĂŶĚůĞďĂƌƐŚŽƵůĚƌĞƐƚƌŝŐŚƚĂƚƚŚĞ
ŽƉĞƌĂƚŽƌƐŚŝƉďŽŶĞtŚĞŶƚŚĞŵĂĐŚŝŶĞŝƐƌƵŶŶŝŶŐƚŚĞƌĞǁŝůůďĞĂŐƌŝŶĚŝŶŐĨŽƌĐĞ
ƚŽŽŶĞƐŝĚĞƚŚĂƚĐĂŶďĞĨĞůƚƚŚƌŽƵŐŚƚŚĞŚĂŶĚůĞďĂƌƐhƐĞƚŚĞŚŝƉƚŽƌĞƐŝƐƚƚŚŝƐ
ĨŽƌĐĞŝŶƐƚĞĂĚŽĨƚŚĞĂƌŵƐ
Control Panel
dŚĞĐŽŶƚƌŽůƉĂŶĞůĐŽŶƐŝƐƚƐŽĨĂŶƵŵďĞƌŽĨďƵƚƚŽŶƐŐŝǀŝŶŐϲƐĞƉĂƌĂƚĞĐŽŶƚƌŽůƐ
E- StopͲ ƌŝŶŐƐƚŚĞƌŽƚĂƚŝŽŶƚŽĂŶĂďƌƵƉƚŚĂůƚŽŶůLJŝŶĐĂƐĞŽĨ
ĞŵĞƌŐĞŶĐLJdžĐĞƐƐŝǀĞƵƐĞǁŝůůŝŶĐƌĞĂƐĞŵŽƚŽƌǁĞĂƌůƐŽ
ŵƵƐƚďĞƌĞůĞĂƐĞĚ;'ĞŶƚůLJƚǁŝƐƚĐůŽĐŬǁŝƐĞͿ
Potentiometer Ͳ ŽŶƚƌŽůƐƚŚĞƐƉĞĞĚŽĨƌŽƚĂƚŝŽŶĂŶĚĐŽƵŶƚĞƌƌŽƚĂƚŝŽŶ
ƐŝŵƵůƚĂŶĞŽƵƐůLJZĂŶŐĞ>ŽǁϭƚŽ,ŝŐŚϭϬ
FWDͲ ^ƚĂƌƚƐƚŚĞƌŽƚĂƚŝŽŶŽĨƚŚĞĚƌƵŵŝŶƚŚĞΖĨŽƌǁĂƌĚΖĚŝƌĞĐƚŝŽŶ
tŝůůŶŽƚǁŽƌŬŝĨŝŶǀĞƌƚĞƌŝƐŝŶĨĂƵůƚŽƌŝĨƚŚĞͲ^ƚŽƉŝƐ
ƉƌĞƐƐĞĚĚŽǁŶ
REVͲ ^ƚĂƌƚƐƚŚĞƌŽƚĂƚŝŽŶŽĨƚŚĞĚƌƵŵŝŶƚŚĞΖƌĞǀĞƌƐĞΖĚŝƌĞĐƚŝŽŶ
tŝůůŶŽƚǁŽƌŬŝĨŝŶǀĞƌƚĞƌŝƐŝŶĨĂƵůƚŽƌŝĨƚŚĞͲ^ƚŽƉŝƐ
ƉƌĞƐƐĞĚĚŽǁŶ
StopͲ ƌŝŶŐƐƚŚĞƌŽƚĂƚŝŽŶƚŽĂŐĞŶƚůĞŚĂůƚ
ResetͲ ZĞƐĞƚƚŚĞŝŶǀĞƌƚĞƌŝŶĐĂƐĞŽĨĨĂƵůƚ;ƚĂŬĞƐĂĨĞǁƐĞĐŽŶĚƐͿ
Determining Diamond Selection
Diamond Background
ŝĂŵŽŶĚĂďƌĂƐŝǀĞƐƵƐƵĂůůLJĐŽŶƐŝƐƚŽĨϮĐŽŵƉŽŶĞŶƚƐ
ŝĂŵŽŶĚƉŽǁĚĞƌ;ĂůƐŽŬŶŽǁŶĂƐĚŝĂŵŽŶĚĐƌLJƐƚĂůƐŽƌŐƌŝƚͿLJ
ĐŚĂŶŐŝŶŐƚŚĞƐŝnjĞŽĨƚŚĞĚŝĂŵŽŶĚƉŽǁĚĞƌŽƌŐƌŝƚǁĞĐĂŶĐŚĂŶŐĞŚŽǁ
ĐŽĂƌƐĞŽƌĨŝŶĞƚŚĞƐĐƌĂƚĐŚĞƐǁŝůůďĞƚŚĂƚĂƌĞůĞĨƚďĞŚŝŶĚĨƌŽŵƚŚĞ
ŐƌŝŶĚŝŶŐƉƌŽĐĞƐƐ
ďŝŶĚŝŶŐĂŐĞŶƚ;ŵĞƚĂůŽƌƌĞƐŝŶͿŝĂŵŽŶĚƉŽǁĚĞƌŝƐŵŝdžĞĚĂŶĚ
ƐƵƐƉĞŶĚĞĚŝŶĞŝƚŚĞƌĂŵĞƚĂůŽƌƌĞƐŝŶďŝŶĚŝŶŐĂŐĞŶƚtŚĞŶƐƵƐƉĞŶĚĞĚ
ŝŶĂŵĞƚĂůďŽŶĚŵĂƚƌŝdžƚŚĞĨŝŶŝƐŚĞĚƉƌŽĚƵĐƚŝƐƌĞĨĞƌƌĞĚƚŽĂƐĂDĞƚĂů
ŽŶĚŽƌ^ŝŶƚĞƌĞĚĚŝĂŵŽŶĚƐĞŐŵĞŶƚtŚĞŶƐƵƐƉĞŶĚĞĚŝŶĂƌĞƐŝŶďŽŶĚ
ŵĂƚƌŝdžƚŚĞĨŝŶŝƐŚĞĚƉƌŽĚƵĐƚŝƐƌĞĨĞƌƌĞĚƚŽĂƐĂZĞƐŝŶŽŶĚĚŝĂŵŽŶĚ
ƐĞŐŵĞŶƚŽƌƉĂĚ
General Diamond Principles
Diamond Grit Size:
ŚĂŶŐŝŶŐƚŚĞƐŝnjĞŽĨƚŚĞĚŝĂŵŽŶĚŐƌŝƚƚŽĂƐŵĂůůĞƌƉĂƌƚŝĐůĞŐƌŝƚƐŝnjĞǁŝůůĂĨĨĞĐƚƚŚĞ
ƉĞƌĨŽƌŵĂŶĐĞŽĨƚŚĞĚŝĂŵŽŶĚƚŽŽůŝŶƚŚĞĨŽůůŽǁŝŶŐǁĂLJƐ
ƌĞĂƚĞĂĨŝŶĞƌƐĐƌĂƚĐŚƉĂƚƚĞƌŶ
/ŶĐƌĞĂƐĞƚŚĞůŝĨĞŽĨƚŚĞĚŝĂŵŽŶĚƚŽŽů
dŚĞŽƉƉŽƐŝƚĞǁŝůůŽĐĐƵƌǁŚĞŶĐŚĂŶŐŝŶŐƚŽĂůĂƌŐĞƌƉĂƌƚŝĐůĞŐƌŝƚƐŝnjĞ
The Binding Agent/Metal Bond or Resin Bond:
/ŶĐƌĞĂƐŝŶŐŚĂƌĚŶĞƐƐŽĨďŽŶĚǁŝůů
/ŶĐƌĞĂƐĞůŝĨĞŽĨĚŝĂŵŽŶĚƚŽŽů
ĞĐƌĞĂƐĞƉƌŽĚƵĐƚŝŽŶƌĂƚĞ
ĂƵƐĞĚŝĂŵŽŶĚƚŽŽůƚŽůĞĂǀĞĨŝŶĞƌƐĐƌĂƚĐŚĞƐŝŶĚƌLJʹŐƌŝŶĚŝŶŐ
ĂƉƉůŝĐĂƚŝŽŶƐ;ǁŚĞŶĐŽŵƉĂƌĞĚƚŽĂƐŽĨƚĞƌďŽŶĚĚŝĂŵŽŶĚƚŽŽůǁŝƚŚ
ƚŚĞƐĂŵĞĚŝĂŵŽŶĚŐƌŝƚƐŝnjĞͿ
ŚĂƌĚďŽŶĚŵĂƚƌŝdžƐŚŽƵůĚďĞƵƐĞĚŽŶĂƐŽĨƚĨůŽŽƌĂŶĚĂƐŽĨƚďŽŶĚ
ŵĂƚƌŝdžƐŚŽƵůĚďĞƵƐĞĚŽŶĂŚĂƌĚĨůŽŽƌ
Grinding disc set-up:
dŚĞƐĞƚͲƵƉŽĨĚŝĂŵŽŶĚƐĞŐŵĞŶƚƐŽŶƚŚĞŐƌŝŶĚŝŶŐŚĞĂĚƐŽĨƚŚĞŵĂĐŚŝŶĞǁŝůů
ŝŶĨůƵĞŶĐĞƚŚĞƉĞƌĨŽƌŵĂŶĐĞŽĨƚŚĞŵĂĐŚŝŶĞƚŚĞƉƌŽĚƵĐƚŝǀŝƚLJůĞǀĞůƐĂŶĚĂůƐŽ
ƚŚĞĨŝŶŝƐŚĞĚĨůŽŽƌƋƵĂůŝƚLJ
dŚĞƌĞĂƌĞďĂƐŝĐĂůůLJƚǁŽƚLJƉĞƐŽĨĚŝĂŵŽŶĚĐŽŶĨŝŐƵƌĂƚŝŽŶƐƚŚĂƚĐĂŶďĞƵƐĞĚ
ǁŚĞŶŐƌŝŶĚŝŶŐ
ϭ,ĂůĨƐĞƚŽĨĚŝĂŵŽŶĚƐʹǁŚĞŶƚŚĞƌĞĂƌĞĚŝĂŵŽŶĚƐƉůĂĐĞĚĂƚƚŚƌĞĞ
ĂůƚĞƌŶĂƚŝŶŐƉŽƐŝƚŝŽŶƐŽŶƚŚĞĚŝĂŵŽŶĚŚŽůĚĞƌĚŝƐĐƐ;^ĞĞƉŝĐƚƵƌĞƐŽŶƵƉƉĞƌ
ƌŝŐŚƚͿ
Ϯ&ƵůůƐĞƚŽĨĚŝĂŵŽŶĚƐʹǁŚĞŶƚŚĞƌĞĂƌĞĚŝĂŵŽŶĚƐƉůĂĐĞĚĂƚĞĂĐŚŽĨƚŚĞƐŝdž
ƉŽƐŝƚŝŽŶƐŽŶƚŚĞĚŝĂŵŽŶĚŚŽůĚĞƌĚŝƐĐƐ;^ĞĞƉŝĐƚƵƌĞƐŽŶŵŝĚĚůĞƌŝŐŚƚͿ
Changing of Diamonds
ŝĨĨĞƌĞŶƚĂƉƉůŝĐĂƚŝŽŶƐŽĨƚĞŶƌĞƋƵŝƌĞĚŝĨĨĞƌĞŶƚƐĞůĞĐƚŝŽŶƐŽĨĚŝĂŵŽŶĚƚŽŽůŝŶŐ
dŚĞƌĞǁŝůůďĞŵĂŶLJŽĐĐĂƐŝŽŶƐǁŚĞŶƚŚĞŐƌŝŶĚŝŶŐĚŝƐĐƐŶĞĞĚƚŽďĞĐŚĂŶŐĞĚ
&ŽůůŽǁŝŶŐŝƐĂŐƵŝĚĞĨŽƌƚŚŝƐƉƌŽĐĞĚƵƌĞ
Preparation
Press the Stop button and engage the Emergency Stop button. As an
extra precaution, you can unplug the power cord.
Change
ϭ ^ĞƚŚĂŶĚůĞŝŶƵƉƌŝŐŚƚƉŽƐŝƚŝŽŶ
Ϯ WƵůůďĂĐŬŽŶŚĂŶĚůĞƚŽůŝĨƚŐƌŝŶĚŝŶŐŚĞĂĚŽĨĨƚŚĞŐƌŽƵŶĚ;ďŽǀĞdŽƉͿ
ϯ >ĂLJŵĂĐŚŝŶĞďĂĐŬŽŶƚŚĞ
ŐƌŽƵŶĚ
ϰ WƵƚŽŶŐůŽǀĞƐ
ϱ ZĞŵŽǀĞŐƌŝŶĚŝŶŐĚŝƐĐĨƌŽŵ
ĨůĞdžƉůĂƚĞ
ϲ ŚĞĐŬƚŽĞŶƐƵƌĞƚŚĂƚĂůůĚŝƐĐƐ
ĂƌĞƐĞĐƵƌĞ
ϳ KŶĐĞŶĞǁĚŝĂŵŽŶĚƐŚĂǀĞ
ďĞĞŶĂƚƚĂĐŚĞĚƌĞǀĞƌƐĞ
ƉƌŽĐĞĚƵƌĞƚŽůŽǁĞƌŵĂĐŚŝŶĞ
ƚŽŐƌŽƵŶĚ
ƐŶĞǁĚŝĂŵŽŶĚƐŵĂLJďĞĂĚŝĨĨĞƌĞŶƚŚĞŝŐŚƚƚŚĂŶƚŚĞƐĞƚďĞŝŶŐƉƌĞǀŝŽƵƐůLJƵƐĞĚ
ƌĞͲĂĚũƵƐƚƐŬŝƌƚƚŽĞŶƐƵƌĞŐŽŽĚƐĞĂůŝƐĞƐƚĂďůŝƐŚĞĚǁŝƚŚƚŚĞĨůŽŽƌ
HALF-SET OF DIAMONDS
tŚĞŶƚŚĞĚŝĂŵŽŶĚƐĂƌĞƐĞƚͲƵƉ
ĂƐĂŚĂůĨͲƐĞƚƚŚĞLJƚĞŶĚƚŽĨŽůůŽǁ
ƚŚĞƐƵƌĨĂĐĞŽĨƚŚĞĨůŽŽƌdŚĞ
ŚĂůĨͲƐĞƚĚŝĂŵŽŶĚĐŽŶĨŝŐƵƌĂƚŝŽŶ
ƐŚŽƵůĚŽŶůLJďĞƵƐĞĚǁŚĞŶĂŶ
ĞdžƚƌĞŵĞůLJĨůĂƚĨůŽŽƌĨŝŶŝƐŚŝƐŶŽƚ
ƌĞƋƵŝƌĞĚ
FULL-SET OF DIAMONDS
ŝĂŵŽŶĚƐƚŚĂƚĂƌĞƐĞƚͲƵƉĂƐĂ
ĨƵůůͲƐĞƚƚĞŶĚƚŽŶŽƚĨŽůůŽǁƚŚĞ
ƐƵƌĨĂĐĞŽĨƚŚĞĨůŽŽƌ/ĨƚŚĞ
ĨůŽŽƌŝƐǁĂǀLJƚŚĞŵĂĐŚŝŶĞǁŝůů
ŐƌŝŶĚƚŚĞŚŝŐŚĂƌĞĂƐLJĞƚŵŝƐƐ
ƚŚĞůŽǁƐƉŽƚƐdŚĞĨƵůůͲƐĞƚ
ĚŝĂŵŽŶĚĐŽŶĨŝŐƵƌĂƚŝŽŶƐŚŽƵůĚ
ďĞƵƐĞĚǁŚĞŶĂǀĞƌLJĨůĂƚĨůŽŽƌ
ĨŝŶŝƐŚŝƐĚĞƐŝƌĞĚ
. Personal Safety
WůĞĂƐĞƌĞĂĚƚŚĞŽƉĞƌĂƚŽƌƐŵĂŶƵĂůĐĂƌĞĨƵůůLJĂŶĚŵĂŬĞƐƵƌĞLJŽƵ
ƵŶĚĞƌƐƚĂŶĚƚŚĞŝŶƐƚƌƵĐƚŝŽŶƐďĞĨŽƌĞƵƐŝŶŐƚŚĞŵĂĐŚŝŶĞ
tZE/E'ƵƐƚĨŽƌŵƐǁŚĞŶŐƌŝŶĚŝŶŐǁŚŝĐŚĐĂŶĐĂƵƐĞŝŶũƵƌŝĞƐŝĨ
ŝŶŚĂůĞĚhƐĞĂŶĂƉƉƌŽǀĞĚďƌĞĂƚŚŝŶŐŵĂƐŬůǁĂLJƐƉƌŽǀŝĚĞĨŽƌŐŽŽĚ
ǀĞŶƚŝůĂƚŝŽŶǁŚŝůĞŵĂĐŚŝŶĞŝƐŝŶƵƐĞ
Always wear approved:
WƌŽƚĞĐƚŝǀĞŚĞůŵĞƚ ,ĞĂƌŝŶŐƉƌŽƚĞĐƚŝŽŶ
ƵƐƚDĂƐŬ WƌŽƚĞĐƚŝǀĞŐŽŐŐůĞƐ
EŽŶͲƐůŝƉƚƐǁŝƚŚƐƚĞĞůƚŽĞ WƌŽƚĞĐƚŝǀĞŐůŽǀĞƐ
tZE/E'
hŶĚĞƌŶŽĐŝƌĐƵŵƐƚĂŶĐĞƐŵĂLJƚŚĞŵĂĐŚŝŶĞďĞƐƚĂƌƚĞĚǁŝƚŚŽƵƚŽďƐĞƌǀŝŶŐƚŚĞ
ƐĂĨĞƚLJŝŶƐƚƌƵĐƚŝŽŶƐ
At no time should lifting of machinery be attempted without
mechanical means such as a hoist or a forklift.
^ŚŽƵůĚƚŚĞƵƐĞƌĨĂŝůƚŽĐŽŵƉůLJǁŝƚŚƚŚĞƐĞ^^ŽŵƉĂŶLJ/ŶĐŽƌŝƚƐ
ƌĞƉƌĞƐĞŶƚĂƚŝǀĞƐĂƌĞĨƌĞĞĨƌŽŵĂůůůŝĂďŝůŝƚLJďŽƚŚĚŝƌĞĐƚůLJĂŶĚŝŶĚŝƌĞĐƚůLJ
ZĞĂĚƚŚƌŽƵŐŚƚŚĞƐĞŽƉĞƌĂƚŝŶŐŝŶƐƚƌƵĐƚŝŽŶƐĂŶĚŵĂŬĞƐƵƌĞƚŚĂƚLJŽƵƵŶĚĞƌƐƚĂŶĚ
ƚŚĞĐŽŶƚĞŶƚƐďĞĨŽƌĞƐƚĂƌƚŝŶŐƚŽƵƐĞƚŚĞŵĂĐŚŝŶĞ
^ŚŽƵůĚLJŽƵĂĨƚĞƌƌĞĂĚŝŶŐƚŚĞƐĞƐĂĨĞƚLJŝŶƐƚƌƵĐƚŝŽŶƐƐƚŝůůĨĞĞůƵŶĐĞƌƚĂŝŶĂďŽƵƚƚŚĞ
ƐĂĨĞƚLJƌŝƐŬƐŝŶǀŽůǀĞĚLJŽƵŵƵƐƚŶŽƚƵƐĞƚŚĞŵĂĐŚŝŶĞƉůĞĂƐĞĐŽŶƚĂĐƚLJŽƵƌ^^
ƌĞƉƌĞƐĞŶƚĂƚŝǀĞĨŽƌŵŽƌĞŝŶĨŽƌŵĂƚŝŽŶ
Reminder
ůǁĂLJƐĐŚĞĐŬĞůĞĐƚƌŝĐĂůƐŽƵƌĐĞďĞĨŽƌĞƐƚĂƌƚŝŶŐ
KŶůLJƋƵĂůŝĨŝĞĚƉĞƌƐŽŶŶĞůƐŚŽƵůĚďĞĂůůŽǁĞĚƚŽŽƉĞƌĂƚĞŵĂĐŚŝŶĞƌLJ
EĞǀĞƌƵƐĞĂŵĂĐŚŝŶĞƚŚĂƚŝƐĨĂƵůƚLJĂƌƌLJŽƵƚƚŚĞĐŚĞĐŬƐŵĂŝŶƚĞŶĂŶĐĞ
ĂŶĚƐĞƌǀŝĐĞŝŶƐƚƌƵĐƚŝŽŶƐĚĞƐĐƌŝďĞĚŝŶƚŚŝƐŵĂŶƵĂůůůƌĞƉĂŝƌƐŶŽƚ
ĐŽǀĞƌĞĚŝŶƚŚŝƐŵĂŶƵĂůŵƵƐƚďĞƉĞƌĨŽƌŵĞĚďLJĂƌĞƉĂŝƌĞƌŶŽŵŝŶĂƚĞĚďLJ
ĞŝƚŚĞƌƚŚĞŵĂŶƵĨĂĐƚƵƌĞƌŽƌĚŝƐƚƌŝďƵƚŽƌ
ůǁĂLJƐǁĞĂƌƉĞƌƐŽŶĂůƐĂĨĞƚLJĞƋƵŝƉŵĞŶƚƐƵĐŚĂƐƐƚƵƌĚLJŶŽŶͲƐůŝƉƚƐ
ĞĂƌƉƌŽƚĞĐƚŝŽŶĚƵƐƚŵĂƐŬĂŶĚĂƉƉƌŽǀĞĚĞLJĞƉƌŽƚĞĐƚŝŽŶ
DĂĐŚŝŶĞƌLJƐŚŽƵůĚŽŶůLJďĞƐƚĂƌƚĞĚǁŚĞŶŐƌŝŶĚŝŶŐŚĞĂĚƐĂƌĞƌĞƐƚŝŶŐŽŶ
ƚŚĞŐƌŽƵŶĚ
dŚĞŵĂĐŚŝŶĞƐŚŽƵůĚŶŽƚďĞƐƚĂƌƚĞĚǁŝƚŚŽƵƚƚŚĞƌƵďďĞƌĚƵƐƚƐŬŝƌƚ
ĂƚƚĂĐŚĞĚ/ƚŝƐĞƐƐĞŶƚŝĂůĂŐŽŽĚƐĞĂůďĞƚǁĞĞŶĨůŽŽƌĂŶĚŵĂĐŚŝŶĞďĞ
ĞƐƚĂďůŝƐŚĞĚĨŽƌƐĂĨĞƚLJĞƐƉĞĐŝĂůůLJǁŚĞŶŽƉĞƌĂƚŝŶŐŝŶĚƌLJŐƌŝŶĚŝŶŐ
ĂƉƉůŝĐĂƚŝŽŶƐ
tŚĞŶĐŚĂŶŐŝŶŐƚŚĞŐƌŝŶĚŝŶŐĚŝƐĐƐĞŶƐƵƌĞƚŚĞƵŶŝƚŝƐK&&WƌĞƐƐƚŚĞ
^ƚŽƉďƵƚƚŽŶĂŶĚǁŚĞŶƚŚĞŵĂĐŚŝŶĞŝƐĐŽŵƉůĞƚĞůLJƐƚŽƉƉĞĚƉƌĞƐƐƚŚĞ
ĞŵĞƌŐĞŶĐLJƐƚŽƉďƵƚƚŽŶŝƐĐŽŶŶĞĐƚƚŚĞƉŽǁĞƌĐŽƌĚƚŽĂĚĚ
ƉƌŽƚĞĐƚŝŽŶ
dŚĞŵĂĐŚŝŶĞƐŚŽƵůĚŶŽƚďĞůŝĨƚĞĚďLJŚĂŶĚůĞƐŵŽƚŽƌĐŚĂƐƐŝƐŽƌŽƚŚĞƌ
ƉĂƌƚƐdƌĂŶƐƉŽƌƚĂƚŝŽŶŽĨƚŚĞŵĂĐŚŝŶĞŝƐďĞƐƚĚŽŶĞŽŶĂƉĂůůĞƚƐŬŝĚƚŽ
ǁŚŝĐŚƚŚĞŵĂĐŚŝŶĞŵƵƐƚďĞĨŝƌŵůLJƐĞĐƵƌĞĚ
džƚƌĞŵĞĐĂƵƚŝŽŶŵƵƐƚďĞƵƐĞĚǁŚĞŶŵŽǀŝŶŐŵĂĐŚŝŶĞƌLJďLJŚĂŶĚŽŶĂŶ
ŝŶĐůŝŶĞĚƉůĂŶĞǀĞŶƚŚĞƐůŝŐŚƚĞƐƚƐůŽƉĞĐĂŶĐĂƵƐĞĨŽƌĐĞƐŵŽŵĞŶƚƵŵ
ŵĂŬŝŶŐƚŚĞŵĂĐŚŝŶĞƌLJŝŵƉŽƐƐŝďůĞƚŽďƌĂŬĞŵĂŶƵĂůůLJ
EĞǀĞƌƵƐĞƚŚĞŵĂĐŚŝŶĞŝĨLJŽƵĂƌĞƚŝƌĞĚŝĨLJŽƵŚĂǀĞĐŽŶƐƵŵĞĚĂŶLJ
ĂůĐŽŚŽůŽƌŝĨLJŽƵĂƌĞƚĂŬŝŶŐŵĞĚŝĐĂƚŝŽŶƚŚĂƚĐŽƵůĚĂĨĨĞĐƚLJŽƵƌǀŝƐŝŽŶ
LJŽƵƌũƵĚŐŵĞŶƚŽƌLJŽƵƌĐŽŽƌĚŝŶĂƚŝŽŶ
EĞǀĞƌƵƐĞĂŵĂĐŚŝŶĞƚŚĂƚŚĂƐďĞĞŶŵŽĚŝĨŝĞĚŝŶĂŶLJǁĂLJĨƌŽŵŝƚƐ
ŽƌŝŐŝŶĂůƐƉĞĐŝĨŝĐĂƚŝŽŶ
ĞŽŶLJŽƵƌŐƵĂƌĚĨŽƌĞůĞĐƚƌŝĐĂůƐŚŽĐŬƐǀŽŝĚŚĂǀŝŶŐďŽĚLJĐŽŶƚĂĐƚǁŝƚŚ
ůŝŐŚƚŶŝŶŐĐŽŶĚƵĐƚŽƌƐŵĞƚĂůŝŶƚŚĞŐƌŽƵŶĚ
Transportation
dŚĞŵĂĐŚŝŶĞĐŽŵĞƐĞƋƵŝƉƉĞĚǁŝƚŚĂŶĞůĞĐƚƌŽŶŝĐƐLJƐƚĞŵĐĂůůĞĚĂǀĂƌŝĂďůĞƐƉĞĞĚ
ĚƌŝǀĞŽƌĂĨƌĞƋƵĞŶĐLJĐŽŶǀĞƌƚĞƌdŚĞĚƌŝǀĞĞŶĂďůĞƐƚŚĞǀĂƌŝĂďůĞƐƉĞĞĚĂŶĚ
ĚŝƌĞĐƚŝŽŶĐŽŵƉŽŶĞŶƚŽĨƚŚĞŵŽƚŽƌ
dŚĞĚƌŝǀĞŝƐůŽĐĂƚĞĚŝŶƚŚĞƐƚĞĞůĐĂďŝŶĞƚŵŽƵŶƚĞĚŽŶƚŚĞŵĂĐŚŝŶĞĐŚĂƐƐŝƐƐǁŝƚŚ
ĂůůĞůĞĐƚƌŽŶŝĐĞƋƵŝƉŵĞŶƚƚŚĞĚƌŝǀĞƐĂƌĞƐĞŶƐŝƚŝǀĞƚŽĞdžĐĞƐƐŝǀĞǀŝďƌĂƚŝŽŶƌŽƵŐŚ
ƚƌĞĂƚŵĞŶƚĂŶĚŚŝŐŚůĞǀĞůƐŽĨĚƵƐƚDƵĐŚĐĂƌĞĂŶĚĂƚƚĞŶƚŝŽŶŚĂƐďĞĞŶŐŝǀĞŶďLJ
^^ƚŽĞŶƐƵƌĞŵĂdžŝŵƵŵƉƌŽƚĞĐƚŝŽŶŝƐŐŝǀĞŶƚŽƚŚĞĚƌŝǀĞ
tŚĞŶƚƌĂŶƐƉŽƌƚŝŶŐŝƚŝƐŝŵƉŽƌƚĂŶƚƚŽĞŶƐƵƌĞƚŚĞŵĂĐŚŝŶĞƌLJŝƐƉƌŽƉĞƌůLJƐĞĐƵƌĞĚĂƚ
ĂůůƚŝŵĞƐƚŽĞůŝŵŝŶĂƚĞďŽƵŶĐŝŶŐŶƐƵƌĞƚŚĞĐŚĂƐƐŝƐŽƌĨƌĂŵĞƐĞĐƚŝŽŶŽĨƚŚĞ
ŵĂĐŚŝŶĞŝƐƐĞĐƵƌĞĚĚŽǁŶĂƚĂůůƚŝŵĞƐǁŚĞŶŝŶƚƌĂŶƐŝƚ
dŚĞŵĂĐŚŝŶĞƐŚŽƵůĚĂůǁĂLJƐďĞƚƌĂŶƐƉŽƌƚĞĚƵŶĚĞƌĐŽǀĞƌůŝŵŝƚŝŶŐƚŚĞĞdžƉŽƐĞĚƚŽ
ŶĂƚƵƌĂůĞůĞŵĞŶƚƐʹŝŶƉĂƌƚŝĐƵůĂƌƌĂŝŶĂŶĚƐŶŽǁdŚĞŵĂĐŚŝŶĞƐŚŽƵůĚŶŽƚďĞůŝĨƚĞĚ
ďLJŚĂŶĚůĞŵŽƚŽƌĐŚĂƐƐŝƐŽƌŽƚŚĞƌƉĂƌƚƐ
dƌĂŶƐƉŽƌƚĂƚŝŽŶŽĨƚŚĞŵĂĐŚŝŶĞŝƐďĞƐƚĚŽŶĞŽŶĂƉĂůůĞƚƐŬŝĚƚŽǁŚŝĐŚƚŚĞŵĂĐŚŝŶĞ
ŵƵƐƚďĞĨŝƌŵůLJƐĞĐƵƌĞĚŽŶŽƚĂƚƚĞŵƉƚƚŽƐůŝĚĞƚŚĞƚŝŶĞƐĨŽƌŬƐĨƌŽŵĂĨŽƌŬůŝĨƚ
ƵŶĚĞƌŐƌŝŶĚŝŶŐŚĞĂĚƐƵŶůĞƐƐŽŶĂƉĂůůĞƚƐŬŝĚ&ĂŝůƵƌĞƚŽĚŽƐŽĐĂŶĐĂƵƐĞĞdžƚƌĞŵĞ
ĚĂŵĂŐĞƚŽŐƌŝŶĚŝŶŐŚĞĂĚƐŽĨŵĂĐŚŝŶĞĂŶĚŝŶƚĞƌŶĂůƉĂƌƚƐ
/DWKZdEd
It is recommended that machinery be transported with a set of diamonds
attached at all times to ensure protection of locking mechanism for diamond
plates.
Speed
dŚĞŐƌŝŶĚŝŶŐƐƉĞĞĚƐŚŽƵůĚƐƚĂƌƚůŽǁĂŶĚŝŶĐƌĞĂƐĞĂƐƚŚĞŽƉĞƌĂƚŽƌďĞĐŽŵĞƐŵŽƌĞ
ĐŽŵĨŽƌƚĂďůĞǁŝƚŚƚŚĞĂƉƉůŝĐĂƚŝŽŶĞƐƵƌĞƚŚĂƚƚŚĞZWDƐĚŽŶŽƚĞdžĐĞĞĚϮϬϬϬ
ǁŚĞŶƐƚĂƌƚŝŶŐĂŶĚƐƚŽƉƉŝŶŐƚŚĞĚƌƵŵƌŽƚĂƚŝŽŶdŚĞŵĂĐŚŝŶĞƐŚŽƵůĚďĞƌƵŶŶŝŶŐ
ĂŶĚƚŚĞĚƌƵŵƌŽƚĂƚŝŶŐďĞĨŽƌĞƐƉĞĞĚƐĞůĞĐƚŝŽŶŝƐĨŝŶĞƚƵŶĞĚ
Safety Hazards
ĞĨŽƌĞƵƐŝŶŐƚŚĞĞƋƵŝƉŵĞŶƚŝŶƐƉĞĐƚĞůĞĐƚƌŝĐĂůůŝŶĞƐĂŶĚĐŽŶŶĞĐƚŝŽŶƐDĂŬĞƐƵƌĞ
ƚŚĞŵĂĐŚŝŶĞŝƐŝŶŐŽŽĚǁŽƌŬŝŶŐŽƌĚĞƌůĞĐƚƌŝĐĂůƐŚŽĐŬĨƌŽŵĂƐƉůŝƚǁŝƌĞĐŽƵůĚďĞ
ĨĂƚĂů
ŚĞĐŬƚŚĂƚƚŚĞĐŽƌĚĂŶĚĞdžƚĞŶƐŝŽŶĐŽƌĚĂƌĞŝŶƚĂĐƚĂŶĚŝŶŐŽŽĚ
ĐŽŶĚŝƚŝŽŶ
EĞǀĞƌƵƐĞƚŚĞŵĂĐŚŝŶĞŝĨƚŚĞĐŽƌĚŝƐĚĂŵĂŐĞĚŚĂŶĚŝƚŝŶƚŽĂŶ
ĂƵƚŚŽƌŝnjĞĚƐĞƌǀŝĐĞǁŽƌŬƐŚŽƉĨŽƌƌĞƉĂŝƌ
ŽŶŽƚƵƐĞĂƌŽůůĞĚƵƉĞdžƚĞŶƐŝŽŶĐŽƌĚ
ůĞĐƚƌŝĐĂůĐŽƌĚƐŵƵƐƚŶŽƚĞdžĐĞĞĚϮϬϬĨƚŝŶůĞŶŐƚŚ
dŚĞŵĂĐŚŝŶĞƐŚŽƵůĚďĞĐŽŶŶĞĐƚĞĚƚŽĂŶĞĂƌƚŚĞĚŽƵƚůĞƚƐŽĐŬĞƚ
ŚĞĐŬƚŚĂƚƚŚĞŵĂŝŶƐǀŽůƚĂŐĞĐŽƌƌĞƐƉŽŶĚƐǁŝƚŚƚŚĂƚƐƚĂƚĞĚŽŶƚŚĞ
ƌĂƚŝŶŐƉůĂƚĞŽŶƚŚĞŵĂĐŚŝŶĞ
ŶƐƵƌĞƚŚĞĐŽƌĚŝƐďĞŚŝŶĚLJŽƵǁŚĞŶLJŽƵƐƚĂƌƚƚŽƵƐĞƚŚĞŵĂĐŚŝŶĞƐŽ
ƚŚĂƚƚŚĞĐŽƌĚǁŝůůŶŽƚďĞĚĂŵĂŐĞĚ
WARNING HIGH VOLTAGE!
Inspection and/or maintenance should be carried out with the motor switched
off and the plug disconnected.
dŚŝƐƉƌŽĚƵĐƚŝƐŝŶĂĐĐŽƌĚĂŶĐĞ
ǁŝƚŚĂƉƉůŝĐĂďůĞhĚŝƌĞĐƚŝǀĞƐ
dŽƌƋƵĞŽŶǀĞƌƐŝŽŶŚĂƌƚ
1 ft.-lbs. = 1.3556 N.-m.
ϯϱĨƚͲůďсϰϳϱEͲŵ
ϰϬĨƚͲůďсϱϰϮEͲŵ
ϲϬĨƚͲůďсϴϭϯEͲŵ
ϴϬĨƚͲůďсϭϬϴϱEͲŵ
61414
10
9
1414
101010
7
Number 15 and 16 attach
number 6 / 7 to
the frame here
Number 8 is inserted into the plastic
half shells, creating threaded holes to
attach numbers 9 and 10
88
88
TOP VIEW
2
34 1
15
16
16
55 4
17
4
SIDE VIEW
19
Number 19 attaches number
18 to number 17 here.
Drill 2 holes into number 17 ~3mm bit
21
2020
13
12
11
18
Plastics & Water System
SHEET 1 OF 1
SCALE: 1:1
WEIGHT:
5
4
3
2
1
3'*
Item No. Part No. Description Quantity
ϭ W'ϮϬϮϲϳϬϬ E/WW>ϭϰΗy>K^'>s Ϯ
Ϯ W'ϮϬϮϲϴϬϬ >KtZ^^&D>ϭϰEWdyϭϰEWd Ϯ
ϯ W'ϮϬϮϰϳϬϬ s>sϭϰ>> Ϯ
ϰ W'ϮϬϮϰϲϬϬ &/dd/E'Wh^,dKKEEdϯϴyϭϰ ϰ
ϱ W'ϮϬϮϲϮϬϬ dh/E'tdZ ϲĨƚ
ϲ W'ϴϬϬϱϲϬϬ ^,>>Z/',d,E ϭ
ϳ W'ϴϬϬϱϳϬϬ ^,>>>&d,E ϭ
ϴEϮϬϭϰϬ Ehd^>KddͲKzZ/sdDϲ ϰ
ϵ W'ϴϬϬϴϲϬϬ KsZ,>&^,>> ϭ
ϭϬ EϭϭϭϭϬ ^Zt&>E',y,WDϲͲϭϬyϮϬ/E ϰ
ϭϭ EϰϬϭϭϲ Z/E'ydZE>Zd/E/E'ϱϴΖϭϴͲϴ^^^W/Z> Ϯ
ϭϮ EϵϭϭϬϭ ^WZ/E'ydEd/KEϬϯϳϱyϬϬϰϳϱyϮϮϱ Ϯ
ϭϯ W'ϮϬϮϴϮϬϬ ,KK<^WZ/E' Ϯ
ϭϰ EϭϭϭϮϭ ^Zt&>E',y,WDϴͲϭϮϱyϭϲEKEͲ^ZZd/E ϰ
ϭϱ EϭϭϵϬϬ ^Zt&>E'^K<d,WDϴͲϭϮϱyϮϱϭϬϵ/E Ϯ
ϭϲ EϯϬϭϭϲ t^,Z&>dDϴyϮϬyϰ/E ϲ
ϭϳ W'ϴϬϬϱϱϬϬ dE<tdZ ϭ
ϭϴ W'ϮϬϮϴϯϬϬ ,KK<Z/E' Ϯ
ϭϵ EϰϳϭϮϯ Z/sd>/Eϭϴ/Ϭϯϭϯ> ϰ
ϮϬ W'ϴϬϬϴϭϬϬ >^dW'ϴϬϬϬ ϭ
Ϯϭ W'ϮϬϮϳϬϬϬ dZ/D&>y/>ϯϭϲΗyϱϴΗ ϯĨƚ
ϮϮ W'ϮϬϯϵϱϬϬ WdZh^,Z'Z;EKd/^W>zͿ;ƌƌŽǁϲŝƐŶĞĂƌůLJƉŽŝŶƚŝŶŐǁŚĞƌĞŝƚŐŽĞƐͿ ϭ
ϲϳ W'ϴϬϬϱϲϬϬ ,ŽůĞƐĚƌŝůůĞĚĨŽƌĞĂĐŚŶƵƚĐĞƌƚďŽůƚh^ƉŽƌƚƵƐĞĚ^ŝůŝĐŽŶĞĂƌŽƵŶĚh^ĚŽĐŬƐ ϭ
ϭϬ EϭϭϭϭϬ ,ŽůĚƐŽŶƚŚĞďĂĐŬĐŽǀĞƌ ϰ
ϭϰ EϭϭϭϮϭ ,ŽůĚƐƚŚĞĨƌŽŶƚƚŽƚŚĞĨƌĂŵĞ ϰ
ϭϱ EϭϭϵϬϬ ,ŽůĚƐƐŚĂƉĞĨŽƌƚĂŶŬƐƉĂĐŝŶŐ Ϯ
ϭϲ EϯϬϭϭϲ ^ƉĂĐĞƌƐƚŽŬĞĞƉƚĂŶŬŚŽůĞƐƵƉǁŚĞƌĞƚŚĞLJŶĞĞĚƚŽďĞ ϲ
Plastics & Water System
DĂĐŚŝŶĞƐĂĨƚĞƌϬϱϮϬϮϬϭϱŐĞƚh^ĐŚĂƌŐŝŶŐĚŽĐŬƐƐƚĂƌƚŝŶŐǁŝƚŚƐĞƌŝĂůŶƵŵďĞƌϬϱϭϱϬϵϵϰ
DĂĐŚŝŶĞƐĂĨƚĞƌƐĞƌŝĂůŶƵŵďĞƌDDzzϬϯϱϬŝŶĐŽƌƉŽƌĂƚĞΗZŽƚŽͲDŽůĚĞĚΗWůĂƐƚŝĐƐŚĞůůƐƉƌĞǀŝŽƵƐǀĞƌƐŝŽŶƐƵƐĞĚ&ŝďĞƌͲ'ůĂƐƐΗWůĂƐƚŝĐΗ
ƐŚĞůůƐ/ĨLJŽƵĂƌĞƵƉŐƌĂĚŝŶŐƚŽZŽƚŽͲDŽůĚĞĚzŽƵǁŝůůŶĞĞĚĞǀĞƌLJƉĂƌƚŽŶƚŚŝƐƉĂŐĞĞdžĐĞƉƚηϭϰĂŶĚŽŶůLJϭηϭϬ
Plastics & Water System
1
7
8
910
2
4
6
5
11
3
Back View
8
Testing Stage
SHEET 1 OF 1
SCALE: 1:1
WEIGHT:
5
4
3
2
1
3'*
Item No. Part No. Description Quantity
1 See Page 23 Frame with-out Drum Assembled 1
2 See Page 21 Motor On Drum Assembled 1
ϯEϭϬϭϮϭ ^Zt,yDdyEdZ/ϭΗͲϴyϰΗDK/&/ Ϯ
ϰW'ϴϬϬϴϱϬϬ Z<t/',d ϭ
ϱW'ϴϯϯϳϳϬϬ KsZ^d>&ZD;EKt&>dͿ ϭ
ϲEϭϲϭϭϳ ^Zt&>E',y,WDϲͲϭϬyϭϮEKEͲ^ZZd/E Ϯ
ϳ s,^ϯϬϬϬϱϬ ,K^><W'shhDϯϬΗ/zd,&KKd ϲĨƚ
ϴ sϭϬϬϵϱ >DWϯΗ><W'shhD,K^ Ϯ
ϵ sϭϬϭϭϭ KhW>ZW>^d/D>&KZϯΗs,K^WZd ϭ
ϭϬ tsϭϬϭϭϯ KhW>ZW>^d/&D>&KZϯΗs,K^WZd ϭ
ϭϭ W'ϴϬϬϲϱϬϬ t/',d>>^d Ϯ
ϲEϭϲϭϭϳ ZĞĚ>ŽĐdŝƚĞϮϲϮ Ϯ
Testing Stage Supplement
Testing Stage
A
12
8
10
11
5
4
3
1
18
17
9
6
7
2
22
23
13
21
19
20
14
15
16
15
Motor On Drum
SHEET 1 OF 1
SCALE: 1:6
WEIGHT:
5
4
3
2
1
3'*
Item No. Part No. Description Quantity
ϭ W'ϴϬϬϲϲϬϬ ^,ZKhDK>shhD ϭ
Ϯ W'ϮϬϮϰϵϬϬ ZhZWD'^<d ϴĨƚ
ϯEϭϭϭϬϴ ^Zt&>E',y,WDϲͲϭϬyϭϲ ϴ
ϰ W'ϴϬϬϳϭϯϬ '^<dDKdKZ Ϯ
ϱ W'ϴϬϭϬϳϬϯ ^WZDKdKZ&KZKhW>/E'^/'EW'ϴ< ϭ
ϲ ,K>hϭϭϴϵϵ DKdKZϳϴϬϮϯϬͲϰϲϬsϭϱ<tϱϬͲϲϬ,^/DE^;ϳϴϵŝŶĐůƵĚĞĚͿ ϭ
ϳ ,K>hϭϭϵϳϬ &ĂŶͲŽǀĞƌDKdKZϳϴϬϮϯϬͲϰϲϬsϭϱ<tϱϬͲϲϬ,^/DE^;WĂƌƚŽĨηϲͿ Ϭ
ϴ ,K>ϵϬϬϬϭϲ &ĂŶͲůĂĚĞDKdKZϳϴϬϮϯϬͲϰϲϬsϭϱ<tϱϬͲϲϬ,^/DE^;WĂƌƚŽĨηϲͿ Ϭ
ϵEϳϬϭϬϵ <zWZ>>>DϱyϮϬ;WĂƌƚŽĨηϲͿ Ϭ
ϭϬ W'ϴϬϭϬϬϱϬ KhW>Z:ϯϴϰϱ>Ks:Kz ϭ
ϭϭ W'ϴϬϬϵϵϬϬ h^,/E'^WzZZ ϭ
ϭϮ EϭϮϮϱϵ ^Zt^K<d,DϭϲͲϮyϭϮϬ/E ϰ
ϭϯ EϯϬϭϯϯ t^,Z>K<Dϭϲ/E ϰ
ϭϰ W'ϮϬϮϴϵϬϬ >'Z/WϵϬ ϭ
ϭϱ EϯϮϭϬϯ t^,ZϭͲϭϰΗyϭΗ Ϯ
ϭϲ EϮϬϭϰϵ ϯϰŝŶĐŚdŽŽƚŚĞĚŶƵƚ ϭ
ϭϳ W'ϴϬϬϲϳϬϬ ^</ZdZhZh^d ϭ
ϭϴ PDG.80210.01 DRUM, COMPLETE 1
19 PDG.8A010.00 FLEX HEAD, COMPLETE WITH REDSPRING 3
ϮϬ EϯϬϮϭϮ t^,Z>K<Dϴ/E ϵ
Ϯϭ EϭϬϮϭϴ ^Zt^K<d,WDϴͲϭϮϱyϮϬ ϵ
22 PDG.80183.10 PLATE, TOOLING MAGNETIC 3
Ϯϯ EϭϯϮϭϲ ^Zt&>d,^K<dWDϴͲϭϮϱyϭϲ ϵ
ϯEϭϭϭϬϴ ƵƚLJů&ůĞdžƵƐĞĚŝŶƐƚĞĂĚŽĨ>ŽĐdŝƚĞƚŽĞdžĐůƵĚĞŵŽŝƐƚƵƌĞ ϴ
ϭϬ W'ϴϬϭϬϬϱϬ ůƵĞ>ŽĐdŝƚĞϮϰϮƵƐĞĚŝŶƐĞƚƐĐƌĞǁ ϭ
ϭϮ EϭϮϮϱϵ ůƵĞ>ŽĐdŝƚĞϮϰϮdŽƌƋƵĞϱϬĨƚͲůďĨ ϰ
Ϯϭ EϭϬϮϭϴ ůƵĞ>ŽĐdŝƚĞϮϰϮ ϵ
Motor on Drum
Motor on Drum Supplement
4444
3
1
5
6
2
7
8
9
10
9
10
Frame without Drum
SHEET 1 OF 1
SCALE: 1:1
WEIGHT:
5
4
3
2
1
3'*
Item No. Part No. Description Qty.
1See Page 25 Handle Assembly 1
2See Page 27 Basic Frame Assembly 1
ϯ W'ϴϬϭϵϵϬϬ Z/st/d,E>K^hZͲ^^Z/^ϮϬ,WϯϴϬͲϰϲϬst> ϭ
ϰEϭϯϭϭϲ ^Zt&>d,^K<dWDϲͲϭϬyϮϬ ϰ
ϱEϭϬϭϱϬ ^Zt,yDϲyϭϴϬ^d/E>^^ ϭ
ϲEϮϬϭϯϮ EhdEz>KDϲ ϭ
ϳ /tϴyϰKZ KZWKtZϴϰ ϲϬĨƚ
ϴ^^^ϴϭϲϰ dt/^d>K<ϱϬϰϴϬsϯW&D>;EŽƚ^ŚŽǁŶͿ ϭ
ϵ W'ϮϬϮϰϰϱϬ z>/&d/E'DϭϮ Ϯ
ϭϬ EϮϬϭϭϴ Ehd,yDϭϮͲϭϳϱEz>K Ϯ
ϯ W'ϴϬϭϵϰϬϬ Z/st/d,E>K^hZͲ^^Z/^ϮϬ,WϮϯϬst> ϭ
ϳ /tϲyϰKZ KZWKtZϲϰ;EŽƚ^ŚŽǁŶͿ ϲϬĨƚ
ϴ ^^^ϴϯϲϰ dt/^d>K<ϱϬϮϱϬsϯWD>;EŽƚ^ŚŽǁŶͿ ϭ
ϳ /tϲyϰKZ KZWKtZϲϰ;EŽƚ^ŚŽǁŶͿ Ϭ
ϴ ^^^ϴϯϲϰ dt/^d>K<ϱϬϮϱϬsϯWD>;EŽƚ^ŚŽǁŶͿ Ϭ
ϭϭ W'ϮϬϮϯϵϬϬ &/>dZ/E>d&/E>dZ/>Ky;WĂƌƚŽĨ/ŶǀĞƌƚĞƌͿ Ϭ
ϭϮ W'ϮϬϮϯϵϬϭ &/>dZKhd>dKZ^>dZ/>Ky;WĂƌƚŽĨ/ŶǀĞƌƚĞƌͿ Ϭ
DĂĐŚŝŶĞƐǁŝƚŚƐĞƌŝĂůŶƵŵďĞƌĨƌŽŵϬϯϴϰƚŽϬϰϱϲŝŶƚĞƌŵŝƚƚĞŶƚůLJĂŶĚϬϰϱϳĂŶĚĂďŽǀĞƐŚŽƵůĚƵƐĞƚŚĞƐĞĐŽŵƉŽŶĞŶƚƐĞĨŽƌĞϬϯϴϰƚŚĞĨƌĂŵĞ
ǁĂƐϮƉĂƌƚƐŽŵƉŽŶĞŶƚƐĨŽƌƚŚĞϮƉĂƌƚǀĞƌƐŝŽŶĐĂŶďĞĨŽƵŶĚŝŶƉƌĞǀŝŽƵƐŵĂŶƵĂůƐ
/ŶǀĞƌƚĞƌŽdž&ĂŶ&ŝůƚĞƌƐEĞĞĚƚŽďĞwashed or replaced every 100 operation hours.
European Option
Low Voltage Option
Frame W/O Drum
Frame W/O Drum Supplement
11 8 10 9
12
13
2
4
3
5
6
7
17
16
22
1
14
15
21
18
19 20
Handle Assembly
SHEET 1 OF 1
SCALE: 1:20
WEIGHT: 18.6kg
5
4
3
2
1
3'*
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