Sase PDG 8000 User manual

sĞƌƐŝŽŶϭϳ
^ĞƌηϭϲϱϬͲϭϴϬϬ
ĂƚĞϬϯϮϬϮϬϭϳ

Table of Contents
Cover 1
Letter from Owner 3
Table of Contents 5
Introduction 6
Diamond Tooling 7
Changing Diamonds 8
Personal Safety 9
Diamond Tooling Quick Reference 10
Plastics & Water System 12-13
Testing Stage 14-15
Motor on Drum 16-17
Frame without Drum 18-19
Handle Assembly 20-21
Basic Frame 22-23
Step View 24-25
Complete Drum 26-27
Bottom Drum Assembly Level I 28-29
Bottom Drum Assembly Level II 30-31
Bottom Drum Assembly Level III 32-33
Top Plate Assembly 34-35
Drum Sheave Assembly 36-37
Intermediate Sheave Assembly 38-39
PTO Tensioner Assembly 40-41
Top Belt Idler Assembly 42-43
Top Tensioner Assembly 44-45
Belt Tightener 46-47
Main Belt Idler 48-49
Main Belt Spindle 50-51
Planetary Assembly 52-53
PTO Assembly 54-55
Flex Head 56-57
Tooling 58-59
Inverter 60-61
Operator Control Panel 62-63
Belt Paths 64
Technical Data 65
Troubleshooting 66-69
CE Conformity 70
Warranty 71-72

Introduction

dŚĞ^^W'ϴϬϬϬƉůĂŶĞƚĂƌLJĚŝĂŵŽŶĚŐƌŝŶĚĞƌƐĂƌĞĚĞƐŝŐŶĞĚĨŽƌǁĞƚŽƌĚƌLJ
ŐƌŝŶĚŝŶŐŽĨŵĂƌďůĞƚĞƌƌĂnjnjŽŐƌĂŶŝƚĞĂŶĚĐŽŶĐƌĞƚĞdŚĞŝƌĂƉƉůŝĐĂƚŝŽŶƐƌĂŶŐĞĨƌŽŵ
ƌŽƵŐŚŐƌŝŶĚŝŶŐƚŚƌŽƵŐŚƚŽĂƉŽůŝƐŚĞĚĨŝŶŝƐŚ

/ƚŝƐĞdžƚƌĞŵĞůLJŝŵƉŽƌƚĂŶƚĂůůƵƐĞƌƐďĞĨĂŵŝůŝĂƌǁŝƚŚƚŚĞĐŽŶƚĞŶƚƐŽĨƚŚŝƐŵĂŶƵĂů
ďĞĨŽƌĞĐŽŵŵĞŶĐŝŶŐŽƉĞƌĂƚŝŽŶŽĨĞŝƚŚĞƌŵĂĐŚŝŶĞ&ĂŝůƵƌĞƚŽĚŽƐŽŵĂLJƌĞƐƵůƚŝŶ
ĚĂŵĂŐĞƚŽŵĂĐŚŝŶĞƌLJŽƌĞdžƉŽƐĞŽƉĞƌĂƚŽƌƚŽƵŶŶĞĐĞƐƐĂƌLJĚĂŶŐĞƌƐ

/DWKZdEd 
KŶůLJƐƚĂĨĨƚŚĂƚŚĂƐƌĞĐĞŝǀĞĚƚŚĞŶĞĐĞƐƐĂƌLJƚƌĂŝŶŝŶŐďŽƚŚƉƌĂĐƚŝĐĂůůLJĂŶĚ
ƚŚĞŽƌĞƚŝĐĂůůLJĐŽŶĐĞƌŶŝŶŐƚŚĞŝƌƵƐĂŐĞƐŚŽƵůĚŽƉĞƌĂƚĞƚŚĞŵĂĐŚŝŶĞƌLJ
Mechanical Action of Moving Machine Parts
^ĞǀĞƌĂůƉĂƌƚƐŽĨƚŚŝƐŵĂĐŚŝŶĞĂƌĞƵŶĚĞƌƐƚŽŽĚƚŽďĞĚĂŶŐĞƌŽƵƐ
dŚĞ'ƌŝŶĚ,ĞĂĚŚĂƐĂƌŽƚĂƚŝŽŶĂŶĚĂĐŽƵŶƚĞƌƌŽƚĂƚŝŽŶŬĞĞƉďŽĚLJƉĂƌƚƐĐůĞĂƌŽĨ
ƚŚĞŵŽǀŝŶŐŐƌŝŶĚĞƌŚĞĂĚ
dŚĞŚĂŶĚůĞŝƐŚĞĂǀLJ&ĂŝůƵƌĞƚŽůŽĐŬƚŚĞŚĂŶĚůĞŝŶƉůĂĐĞĐĂŶƌĞƐƵůƚŝŶŽƉĞƌĂƚŽƌ
ŝŶũƵƌLJ
ƵƌŝŶŐŽƉĞƌĂƚŝŽŶƚŚĞŵĂĐŚŝŶĞŚĂƐĂƚǁŝƐƚŝŶŐĨŽƌĐĞ/ĨLJŽƵůŽƐĞĐŽŶƚƌŽůŽĨƚŚĞ
ŵĂĐŚŝŶĞŝƚǁŝůůǁĂůŬĂǁĂLJǁŝƚŚŽƵƚLJŽƵdŚĞŽƉĞƌĂƚŽƌŚĂƐƚŽŵĂŝŶƚĂŝŶĐŽŶƚƌŽůŽĨ
ƚŚĞŵĂĐŚŝŶĞdŚĞŵĂĐŚŝŶĞŵŽǀŝŶŐĨƌĞĞůLJĐĂŶĚĂŵĂŐĞĨŝŶŝƐŚĞĚĨůŽŽƌƐĞĐƚŝŽŶƐŽƌ
ǁĂůůƐĞĐƚŝŽŶƐEŽƚƚŽŵĞŶƚŝŽŶĂŶLJŽŶĞĐĂƵŐŚƚďLJƚŚĞŐƌŝŶĚŚĞĂĚĐŽƵůĚďĞ
ƐĞƌŝŽƵƐůLJŝŶũƵƌĞĚ
Preventative Maintenance
WƌĞǀĞŶƚŝŶŐƚŚĞŚĂnjĂƌĚŝƐƚŚĞďĞƐƚĐĂƐĞƐĐĞŶĂƌŝŽWƌĞǀĞŶƚĂƚŝǀĞDĂŝŶƚĞŶĂŶĐĞ;WDͿ
ŝƐƚŚĞƌĞƐƉŽŶƐŝďŝůŝƚLJŽĨƚŚĞŽƉĞƌĂƚŽƌ
ŚĞĐŬĂŶĚĐůĞĂŶĂŝƌĨŝůƚĞƌƌĞŐƵůĂƌůLJ;ϮϬϬŽƉĞƌĂƚŝŶŐŚŽƵƌƐͿ
<ĞĞƉĂ>ŽŐŽŽŬĨŽƌĂůůƐĞƌǀŝĐĞĚŽŶĞ
ĞƐƵƌĞƚŚĂƚĂĚĞƋƵĂƚĞǀĂĐƵƵŵƐLJƐƚĞŵŝƐŝŶƵƐĞ
ĞĂǁĂƌĞŽĨĐŚĂŶŐĞƐŝŶŽƉĞƌĂƚŝŽŶƐŵĞůůŶŽŝƐĞĞƚĐǁŚŝůĞŽƉĞƌĂƚŝŶŐ
ZĞƉŽƌƚƚŽŵĂŶĂŐĞŵĞŶƚEzƐĂĨĞƚLJĐŽŶĐĞƌŶƐ
&ŽůůŽǁŵĂŶƵĨĂĐƚƵƌĞƌƌĞĐŽŵŵĞŶĚĂƚŝŽŶƐĨŽƌĂůůŵŽƚŽƌŵĂŝŶƚĞŶĂŶĐĞ
Storage
dŚĞŵĂĐŚŝŶĞƐŚŽƵůĚĂůǁĂLJƐďĞƐƚŽƌĞĚŝŶĂĐŽŽůĚƌLJůŽĐĂƚŝŽŶDŽŝƐƚƵƌĞŵĂLJƵƉƐĞƚ
ĨƌĂŐŝůĞĞůĞĐƚƌŝĐĂůĐŽŵƉŽŶĞŶƚƐ
Break-Down
dŚĞŵĂĐŚŝŶĞĐĂŶďĞĚŝǀŝĚĞĚŝŶƚŽƚǁŽŵĂŝŶƉĂƌƚƐ
ϭ ŚĂƐƐŝƐ&ƌĂŵĞƐĞĐƚŝŽŶʹdŚŝƐĐŽŵƉƌŝƐĞƐƚŚĞŚĂŶĚůĞďĂƌƐďŽĚLJ
ƉĂŶĞůƐWƌŽƉĂŶĞƚĂŶŬ^ƚĞĞůĨƌĂŵĞĂŶĚǁŚĞĞůƐ
Ϯ ƌƵŵ,ĞĂĚʹƚŚŝƐĐŽŵƉƌŝƐĞƐƚŚĞŵŽƚŽƌĐŽǀĞƌ
ŐƌŝŶĚŝŶŐƐĂƚĞůůŝƚĞƉůĂŶĞƚĂƌLJŚĞĂĚƐĂŶĚŝŶƚĞƌŶĂůĐŽŵƉŽŶĞŶƚƐ

dŚĞŵĂĐŚŝŶĞŚĂƐďĞĞŶŵĂŶƵĨĂĐƚƵƌĞĚƚŽĂůůŽǁŵŽǀĞŵĞŶƚďĞƚǁĞĞŶƚŚĞĐŚĂƐƐŝƐ
ĂŶĚŚĞĂĚǀŝĂƚŚĞĐŽŶŶĞĐƚŝŽŶƉŽŝŶƚdŚŝƐŵŽǀĞŵĞŶƚŝƐŝŵƉŽƌƚĂŶƚĚƵƌŝŶŐƚŚĞ
ŐƌŝŶĚŝŶŐƉƌŽĐĞƐƐĂƐŝƚĐƌĞĂƚĞƐĂĨůŽĂƚŝŶŐĞĨĨĞĐƚĨŽƌƚŚĞŚĞĂĚdŚĞĨůŽĂƚŝŶŐŐŝǀĞƐ
ƚŚĞŚĞĂĚĂƐĞůĨůĞǀĞůŝŶŐĞĨĨĞĐƚŶĞŐĂƚŝŶŐƚŚĞŶĞĞĚƚŽĂĚũƵƐƚƚŚĞŚĞŝŐŚƚŽĨƚŚĞ
ŚĞĂĚĂƐƚŚĞŵĂĐŚŝŶĞƉĂƐƐĞƐŽǀĞƌĨůŽŽƌĂƌĞĂƐǁŝƚŚĚŝĨĨĞƌĞŶƚƐůŽƉĞƐŽƌ
ƵŶĚƵůĂƚŝŽŶƐ

Set-Up
WŽƐŝƚŝŽŶƚŚĞŐƌŝŶĚĞƌŝŶƚŚĞǁŽƌŬŝŶŐĂƌĞĂDĂŬĞƐƵƌĞƚŚĞƌĞĂƌĞĚŝĂŵŽŶĚƐ
ƵŶĚĞƌŶĞĂƚŚƚŚĞŵĂĐŚŝŶĞĂŶĚƚŚĂƚƚŚĞŚĞĂĚůŽĐŬƐĂƌĞƚŝŐŚƚ
/DWKZdEd 
Planetary head and grinding heads are set to turn in opposite directions of each
other.(as shown in this depiction)
When using the machine, each grinding head must always have the
same diamond type and number of diamonds as the other heads. 
ĂĐŚĚŝĂŵŽŶĚŵƵƐƚĂůƐŽďĞƚŚĞƐĂŵĞŚĞŝŐŚƚĂƐƚŚĞŶĞdžƚ
dŚĞZƵďďĞƌƐŬŝƌƚŵƵƐƚďĞĂĚũƵƐƚĞĚƐŽƚŚĂƚĂŐŽŽĚƐĞĂůŝƐĞƐƚĂďůŝƐŚĞĚ
ďĞƚǁĞĞŶƚŚĞĨůŽŽƌĂŶĚƚŚĞĚƌƵŵ

tŚĞŶƐĞƚƚŝŶŐƚŚĞŚĞŝŐŚƚŽĨƚŚĞŚĂŶĚůĞƚŚĞŽƉĞƌĂƚŽƌŝƐƚŚĞŐƵŝĚĞdŚĞĐŽŵĨŽƌƚŽĨ
ƚŚĞŽƉĞƌĂƚŽƌĚƵƌŝŶŐŐƌŝŶĚŝŶŐŝƐŬĞLJdŚĞŚĂŶĚůĞďĂƌƐŚŽƵůĚƌĞƐƚƌŝŐŚƚĂƚƚŚĞ
ŽƉĞƌĂƚŽƌƐŚŝƉďŽŶĞtŚĞŶƚŚĞŵĂĐŚŝŶĞŝƐƌƵŶŶŝŶŐƚŚĞƌĞǁŝůůďĞĂŐƌŝŶĚŝŶŐĨŽƌĐĞ
ƚŽŽŶĞƐŝĚĞƚŚĂƚĐĂŶďĞĨĞůƚƚŚƌŽƵŐŚƚŚĞŚĂŶĚůĞďĂƌƐhƐĞƚŚĞŚŝƉƚŽƌĞƐŝƐƚƚŚŝƐ
ĨŽƌĐĞŝŶƐƚĞĂĚŽĨƚŚĞĂƌŵƐ
Control Panel
dŚĞĐŽŶƚƌŽůƉĂŶĞůĐŽŶƐŝƐƚƐŽĨĂŶƵŵďĞƌŽĨďƵƚƚŽŶƐŐŝǀŝŶŐϲƐĞƉĂƌĂƚĞĐŽŶƚƌŽůƐ
E- StopͲ  ƌŝŶŐƐƚŚĞƌŽƚĂƚŝŽŶƚŽĂŶĂďƌƵƉƚŚĂůƚŽŶůLJŝŶĐĂƐĞŽĨ
  ĞŵĞƌŐĞŶĐLJdžĐĞƐƐŝǀĞƵƐĞǁŝůůŝŶĐƌĞĂƐĞŵŽƚŽƌǁĞĂƌůƐŽ
  ŵƵƐƚďĞƌĞůĞĂƐĞĚ;'ĞŶƚůLJƚǁŝƐƚĐůŽĐŬǁŝƐĞͿ

Potentiometer Ͳ ŽŶƚƌŽůƐƚŚĞƐƉĞĞĚŽĨƌŽƚĂƚŝŽŶĂŶĚĐŽƵŶƚĞƌƌŽƚĂƚŝŽŶ
  ƐŝŵƵůƚĂŶĞŽƵƐůLJZĂŶŐĞ>ŽǁϭƚŽ,ŝŐŚϭϬ

FWDͲ  ^ƚĂƌƚƐƚŚĞƌŽƚĂƚŝŽŶŽĨƚŚĞĚƌƵŵŝŶƚŚĞΖĨŽƌǁĂƌĚΖĚŝƌĞĐƚŝŽŶ
  tŝůůŶŽƚǁŽƌŬŝĨŝŶǀĞƌƚĞƌŝƐŝŶĨĂƵůƚŽƌŝĨƚŚĞͲ^ƚŽƉŝƐ
  ƉƌĞƐƐĞĚĚŽǁŶ

REVͲ  ^ƚĂƌƚƐƚŚĞƌŽƚĂƚŝŽŶŽĨƚŚĞĚƌƵŵŝŶƚŚĞΖƌĞǀĞƌƐĞΖĚŝƌĞĐƚŝŽŶ
  tŝůůŶŽƚǁŽƌŬŝĨŝŶǀĞƌƚĞƌŝƐŝŶĨĂƵůƚŽƌŝĨƚŚĞͲ^ƚŽƉŝƐ
  ƉƌĞƐƐĞĚĚŽǁŶ

StopͲ  ƌŝŶŐƐƚŚĞƌŽƚĂƚŝŽŶƚŽĂŐĞŶƚůĞŚĂůƚ

ResetͲ  ZĞƐĞƚƚŚĞŝŶǀĞƌƚĞƌŝŶĐĂƐĞŽĨĨĂƵůƚ;ƚĂŬĞƐĂĨĞǁƐĞĐŽŶĚƐͿ

Determining Diamond Selection
Diamond Background
ŝĂŵŽŶĚĂďƌĂƐŝǀĞƐƵƐƵĂůůLJĐŽŶƐŝƐƚŽĨϮĐŽŵƉŽŶĞŶƚƐ
ŝĂŵŽŶĚƉŽǁĚĞƌ;ĂůƐŽŬŶŽǁŶĂƐĚŝĂŵŽŶĚĐƌLJƐƚĂůƐŽƌŐƌŝƚͿLJ
ĐŚĂŶŐŝŶŐƚŚĞƐŝnjĞŽĨƚŚĞĚŝĂŵŽŶĚƉŽǁĚĞƌŽƌŐƌŝƚǁĞĐĂŶĐŚĂŶŐĞŚŽǁ
ĐŽĂƌƐĞŽƌĨŝŶĞƚŚĞƐĐƌĂƚĐŚĞƐǁŝůůďĞƚŚĂƚĂƌĞůĞĨƚďĞŚŝŶĚĨƌŽŵƚŚĞ
ŐƌŝŶĚŝŶŐƉƌŽĐĞƐƐ
ďŝŶĚŝŶŐĂŐĞŶƚ;ŵĞƚĂůŽƌƌĞƐŝŶͿŝĂŵŽŶĚƉŽǁĚĞƌŝƐŵŝdžĞĚĂŶĚ
ƐƵƐƉĞŶĚĞĚŝŶĞŝƚŚĞƌĂŵĞƚĂůŽƌƌĞƐŝŶďŝŶĚŝŶŐĂŐĞŶƚtŚĞŶƐƵƐƉĞŶĚĞĚ
ŝŶĂŵĞƚĂůďŽŶĚŵĂƚƌŝdžƚŚĞĨŝŶŝƐŚĞĚƉƌŽĚƵĐƚŝƐƌĞĨĞƌƌĞĚƚŽĂƐĂDĞƚĂů
ŽŶĚŽƌ^ŝŶƚĞƌĞĚĚŝĂŵŽŶĚƐĞŐŵĞŶƚtŚĞŶƐƵƐƉĞŶĚĞĚŝŶĂƌĞƐŝŶďŽŶĚ
ŵĂƚƌŝdžƚŚĞĨŝŶŝƐŚĞĚƉƌŽĚƵĐƚŝƐƌĞĨĞƌƌĞĚƚŽĂƐĂZĞƐŝŶŽŶĚĚŝĂŵŽŶĚ
ƐĞŐŵĞŶƚŽƌƉĂĚ
General Diamond Principles
Diamond Grit Size:
ŚĂŶŐŝŶŐƚŚĞƐŝnjĞŽĨƚŚĞĚŝĂŵŽŶĚŐƌŝƚƚŽĂƐŵĂůůĞƌƉĂƌƚŝĐůĞŐƌŝƚƐŝnjĞǁŝůůĂĨĨĞĐƚƚŚĞ
ƉĞƌĨŽƌŵĂŶĐĞŽĨƚŚĞĚŝĂŵŽŶĚƚŽŽůŝŶƚŚĞĨŽůůŽǁŝŶŐǁĂLJƐ
ƌĞĂƚĞĂĨŝŶĞƌƐĐƌĂƚĐŚƉĂƚƚĞƌŶ
/ŶĐƌĞĂƐĞƚŚĞůŝĨĞŽĨƚŚĞĚŝĂŵŽŶĚƚŽŽů
dŚĞŽƉƉŽƐŝƚĞǁŝůůŽĐĐƵƌǁŚĞŶĐŚĂŶŐŝŶŐƚŽĂůĂƌŐĞƌƉĂƌƚŝĐůĞŐƌŝƚƐŝnjĞ
The Binding Agent/Metal Bond or Resin Bond:
/ŶĐƌĞĂƐŝŶŐŚĂƌĚŶĞƐƐŽĨďŽŶĚǁŝůů
/ŶĐƌĞĂƐĞůŝĨĞŽĨĚŝĂŵŽŶĚƚŽŽů
ĞĐƌĞĂƐĞƉƌŽĚƵĐƚŝŽŶƌĂƚĞ
ĂƵƐĞĚŝĂŵŽŶĚƚŽŽůƚŽůĞĂǀĞĨŝŶĞƌƐĐƌĂƚĐŚĞƐŝŶĚƌLJʹŐƌŝŶĚŝŶŐ
ĂƉƉůŝĐĂƚŝŽŶƐ;ǁŚĞŶĐŽŵƉĂƌĞĚƚŽĂƐŽĨƚĞƌďŽŶĚĚŝĂŵŽŶĚƚŽŽůǁŝƚŚ
ƚŚĞƐĂŵĞĚŝĂŵŽŶĚŐƌŝƚƐŝnjĞͿ
ŚĂƌĚďŽŶĚŵĂƚƌŝdžƐŚŽƵůĚďĞƵƐĞĚŽŶĂƐŽĨƚĨůŽŽƌĂŶĚĂƐŽĨƚďŽŶĚ
ŵĂƚƌŝdžƐŚŽƵůĚďĞƵƐĞĚŽŶĂŚĂƌĚĨůŽŽƌ
Grinding disc set-up:
dŚĞƐĞƚͲƵƉŽĨĚŝĂŵŽŶĚƐĞŐŵĞŶƚƐŽŶƚŚĞŐƌŝŶĚŝŶŐŚĞĂĚƐŽĨƚŚĞŵĂĐŚŝŶĞǁŝůů
ŝŶĨůƵĞŶĐĞƚŚĞƉĞƌĨŽƌŵĂŶĐĞŽĨƚŚĞŵĂĐŚŝŶĞƚŚĞƉƌŽĚƵĐƚŝǀŝƚLJůĞǀĞůƐĂŶĚĂůƐŽ
ƚŚĞĨŝŶŝƐŚĞĚĨůŽŽƌƋƵĂůŝƚLJ
dŚĞƌĞĂƌĞďĂƐŝĐĂůůLJƚǁŽƚLJƉĞƐŽĨĚŝĂŵŽŶĚĐŽŶĨŝŐƵƌĂƚŝŽŶƐƚŚĂƚĐĂŶďĞƵƐĞĚ
ǁŚĞŶŐƌŝŶĚŝŶŐ
ϭ,ĂůĨƐĞƚŽĨĚŝĂŵŽŶĚƐʹǁŚĞŶƚŚĞƌĞĂƌĞĚŝĂŵŽŶĚƐƉůĂĐĞĚĂƚƚŚƌĞĞ
ĂůƚĞƌŶĂƚŝŶŐƉŽƐŝƚŝŽŶƐŽŶƚŚĞĚŝĂŵŽŶĚŚŽůĚĞƌĚŝƐĐƐ;^ĞĞƉŝĐƚƵƌĞƐŽŶƵƉƉĞƌ
ƌŝŐŚƚͿ
Ϯ&ƵůůƐĞƚŽĨĚŝĂŵŽŶĚƐʹǁŚĞŶƚŚĞƌĞĂƌĞĚŝĂŵŽŶĚƐƉůĂĐĞĚĂƚĞĂĐŚŽĨƚŚĞƐŝdž
ƉŽƐŝƚŝŽŶƐŽŶƚŚĞĚŝĂŵŽŶĚŚŽůĚĞƌĚŝƐĐƐ;^ĞĞƉŝĐƚƵƌĞƐŽŶŵŝĚĚůĞƌŝŐŚƚͿ
Changing of Diamonds
ŝĨĨĞƌĞŶƚĂƉƉůŝĐĂƚŝŽŶƐŽĨƚĞŶƌĞƋƵŝƌĞĚŝĨĨĞƌĞŶƚƐĞůĞĐƚŝŽŶƐŽĨĚŝĂŵŽŶĚƚŽŽůŝŶŐ
dŚĞƌĞǁŝůůďĞŵĂŶLJŽĐĐĂƐŝŽŶƐǁŚĞŶƚŚĞŐƌŝŶĚŝŶŐĚŝƐĐƐŶĞĞĚƚŽďĞĐŚĂŶŐĞĚ
&ŽůůŽǁŝŶŐŝƐĂŐƵŝĚĞĨŽƌƚŚŝƐƉƌŽĐĞĚƵƌĞ
Preparation
Press the Stop button and engage the Emergency Stop button. As an
extra precaution, you can unplug the power cord.
Change
ϭ ^ĞƚŚĂŶĚůĞŝŶƵƉƌŝŐŚƚƉŽƐŝƚŝŽŶ
Ϯ WƵůůďĂĐŬŽŶŚĂŶĚůĞƚŽůŝĨƚŐƌŝŶĚŝŶŐŚĞĂĚŽĨĨƚŚĞŐƌŽƵŶĚ;ďŽǀĞdŽƉͿ
ϯ >ĂLJŵĂĐŚŝŶĞďĂĐŬŽŶƚŚĞ
ŐƌŽƵŶĚ
ϰ WƵƚŽŶŐůŽǀĞƐ
ϱ ZĞŵŽǀĞŐƌŝŶĚŝŶŐĚŝƐĐĨƌŽŵ
ĨůĞdžƉůĂƚĞ
ϲ ŚĞĐŬƚŽĞŶƐƵƌĞƚŚĂƚĂůůĚŝƐĐƐ
ĂƌĞƐĞĐƵƌĞ
ϳ KŶĐĞŶĞǁĚŝĂŵŽŶĚƐŚĂǀĞ
ďĞĞŶĂƚƚĂĐŚĞĚƌĞǀĞƌƐĞ
ƉƌŽĐĞĚƵƌĞƚŽůŽǁĞƌŵĂĐŚŝŶĞ
ƚŽŐƌŽƵŶĚ
ƐŶĞǁĚŝĂŵŽŶĚƐŵĂLJďĞĂĚŝĨĨĞƌĞŶƚŚĞŝŐŚƚƚŚĂŶƚŚĞƐĞƚďĞŝŶŐƉƌĞǀŝŽƵƐůLJƵƐĞĚ
ƌĞͲĂĚũƵƐƚƐŬŝƌƚƚŽĞŶƐƵƌĞŐŽŽĚƐĞĂůŝƐĞƐƚĂďůŝƐŚĞĚǁŝƚŚƚŚĞĨůŽŽƌ
HALF-SET OF DIAMONDS
tŚĞŶƚŚĞĚŝĂŵŽŶĚƐĂƌĞƐĞƚͲƵƉ
ĂƐĂŚĂůĨͲƐĞƚƚŚĞLJƚĞŶĚƚŽĨŽůůŽǁ
ƚŚĞƐƵƌĨĂĐĞŽĨƚŚĞĨůŽŽƌdŚĞ
ŚĂůĨͲƐĞƚĚŝĂŵŽŶĚĐŽŶĨŝŐƵƌĂƚŝŽŶ
ƐŚŽƵůĚŽŶůLJďĞƵƐĞĚǁŚĞŶĂŶ
ĞdžƚƌĞŵĞůLJĨůĂƚĨůŽŽƌĨŝŶŝƐŚŝƐŶŽƚ
ƌĞƋƵŝƌĞĚ
FULL-SET OF DIAMONDS
ŝĂŵŽŶĚƐƚŚĂƚĂƌĞƐĞƚͲƵƉĂƐĂ
ĨƵůůͲƐĞƚƚĞŶĚƚŽŶŽƚĨŽůůŽǁƚŚĞ
ƐƵƌĨĂĐĞŽĨƚŚĞĨůŽŽƌ/ĨƚŚĞ
ĨůŽŽƌŝƐǁĂǀLJƚŚĞŵĂĐŚŝŶĞǁŝůů
ŐƌŝŶĚƚŚĞŚŝŐŚĂƌĞĂƐLJĞƚŵŝƐƐ
ƚŚĞůŽǁƐƉŽƚƐdŚĞĨƵůůͲƐĞƚ
ĚŝĂŵŽŶĚĐŽŶĨŝŐƵƌĂƚŝŽŶƐŚŽƵůĚ
ďĞƵƐĞĚǁŚĞŶĂǀĞƌLJĨůĂƚĨůŽŽƌ
ĨŝŶŝƐŚŝƐĚĞƐŝƌĞĚ
. Personal Safety


WůĞĂƐĞƌĞĂĚƚŚĞŽƉĞƌĂƚŽƌƐŵĂŶƵĂůĐĂƌĞĨƵůůLJĂŶĚŵĂŬĞƐƵƌĞLJŽƵ
ƵŶĚĞƌƐƚĂŶĚƚŚĞŝŶƐƚƌƵĐƚŝŽŶƐďĞĨŽƌĞƵƐŝŶŐƚŚĞŵĂĐŚŝŶĞ


tZE/E'ƵƐƚĨŽƌŵƐǁŚĞŶŐƌŝŶĚŝŶŐǁŚŝĐŚĐĂŶĐĂƵƐĞŝŶũƵƌŝĞƐŝĨ
ŝŶŚĂůĞĚhƐĞĂŶĂƉƉƌŽǀĞĚďƌĞĂƚŚŝŶŐŵĂƐŬůǁĂLJƐƉƌŽǀŝĚĞĨŽƌŐŽŽĚ
ǀĞŶƚŝůĂƚŝŽŶǁŚŝůĞŵĂĐŚŝŶĞŝƐŝŶƵƐĞ
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Always wear approved:
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WƌŽƚĞĐƚŝǀĞŚĞůŵĞƚ ,ĞĂƌŝŶŐƉƌŽƚĞĐƚŝŽŶ
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 ƵƐƚDĂƐŬ  WƌŽƚĞĐƚŝǀĞŐŽŐŐůĞƐ
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EŽŶͲƐůŝƉƚƐǁŝƚŚƐƚĞĞůƚŽĞ WƌŽƚĞĐƚŝǀĞŐůŽǀĞƐ
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tZE/E' 
hŶĚĞƌŶŽĐŝƌĐƵŵƐƚĂŶĐĞƐŵĂLJƚŚĞŵĂĐŚŝŶĞďĞƐƚĂƌƚĞĚǁŝƚŚŽƵƚŽďƐĞƌǀŝŶŐƚŚĞ
ƐĂĨĞƚLJŝŶƐƚƌƵĐƚŝŽŶƐ
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At no time should lifting of machinery be attempted without
mechanical means such as a hoist or a forklift.
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^ŚŽƵůĚƚŚĞƵƐĞƌĨĂŝůƚŽĐŽŵƉůLJǁŝƚŚƚŚĞƐĞ^^ŽŵƉĂŶLJ/ŶĐŽƌŝƚƐ
ƌĞƉƌĞƐĞŶƚĂƚŝǀĞƐĂƌĞĨƌĞĞĨƌŽŵĂůůůŝĂďŝůŝƚLJďŽƚŚĚŝƌĞĐƚůLJĂŶĚŝŶĚŝƌĞĐƚůLJ
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ZĞĂĚƚŚƌŽƵŐŚƚŚĞƐĞŽƉĞƌĂƚŝŶŐŝŶƐƚƌƵĐƚŝŽŶƐĂŶĚŵĂŬĞƐƵƌĞƚŚĂƚLJŽƵƵŶĚĞƌƐƚĂŶĚ
ƚŚĞĐŽŶƚĞŶƚƐďĞĨŽƌĞƐƚĂƌƚŝŶŐƚŽƵƐĞƚŚĞŵĂĐŚŝŶĞ
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^ŚŽƵůĚLJŽƵĂĨƚĞƌƌĞĂĚŝŶŐƚŚĞƐĞƐĂĨĞƚLJŝŶƐƚƌƵĐƚŝŽŶƐƐƚŝůůĨĞĞůƵŶĐĞƌƚĂŝŶĂďŽƵƚƚŚĞ
ƐĂĨĞƚLJƌŝƐŬƐŝŶǀŽůǀĞĚLJŽƵŵƵƐƚŶŽƚƵƐĞƚŚĞŵĂĐŚŝŶĞƉůĞĂƐĞĐŽŶƚĂĐƚLJŽƵƌ^^
ƌĞƉƌĞƐĞŶƚĂƚŝǀĞĨŽƌŵŽƌĞŝŶĨŽƌŵĂƚŝŽŶ
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Reminder
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ůǁĂLJƐĐŚĞĐŬĞůĞĐƚƌŝĐĂůƐŽƵƌĐĞďĞĨŽƌĞƐƚĂƌƚŝŶŐ
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KŶůLJƋƵĂůŝĨŝĞĚƉĞƌƐŽŶŶĞůƐŚŽƵůĚďĞĂůůŽǁĞĚƚŽŽƉĞƌĂƚĞŵĂĐŚŝŶĞƌLJ
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EĞǀĞƌƵƐĞĂŵĂĐŚŝŶĞƚŚĂƚŝƐĨĂƵůƚLJĂƌƌLJŽƵƚƚŚĞĐŚĞĐŬƐŵĂŝŶƚĞŶĂŶĐĞ
ĂŶĚƐĞƌǀŝĐĞŝŶƐƚƌƵĐƚŝŽŶƐĚĞƐĐƌŝďĞĚŝŶƚŚŝƐŵĂŶƵĂůůůƌĞƉĂŝƌƐŶŽƚ
ĐŽǀĞƌĞĚŝŶƚŚŝƐŵĂŶƵĂůŵƵƐƚďĞƉĞƌĨŽƌŵĞĚďLJĂƌĞƉĂŝƌĞƌŶŽŵŝŶĂƚĞĚďLJ
ĞŝƚŚĞƌƚŚĞŵĂŶƵĨĂĐƚƵƌĞƌŽƌĚŝƐƚƌŝďƵƚŽƌ
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ůǁĂLJƐǁĞĂƌƉĞƌƐŽŶĂůƐĂĨĞƚLJĞƋƵŝƉŵĞŶƚƐƵĐŚĂƐƐƚƵƌĚLJŶŽŶͲƐůŝƉƚƐ
ĞĂƌƉƌŽƚĞĐƚŝŽŶĚƵƐƚŵĂƐŬĂŶĚĂƉƉƌŽǀĞĚĞLJĞƉƌŽƚĞĐƚŝŽŶ
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DĂĐŚŝŶĞƌLJƐŚŽƵůĚŽŶůLJďĞƐƚĂƌƚĞĚǁŚĞŶŐƌŝŶĚŝŶŐŚĞĂĚƐĂƌĞƌĞƐƚŝŶŐŽŶ
ƚŚĞŐƌŽƵŶĚ
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dŚĞŵĂĐŚŝŶĞƐŚŽƵůĚŶŽƚďĞƐƚĂƌƚĞĚǁŝƚŚŽƵƚƚŚĞƌƵďďĞƌĚƵƐƚƐŬŝƌƚ
ĂƚƚĂĐŚĞĚ/ƚŝƐĞƐƐĞŶƚŝĂůĂŐŽŽĚƐĞĂůďĞƚǁĞĞŶĨůŽŽƌĂŶĚŵĂĐŚŝŶĞďĞ
ĞƐƚĂďůŝƐŚĞĚĨŽƌƐĂĨĞƚLJĞƐƉĞĐŝĂůůLJǁŚĞŶŽƉĞƌĂƚŝŶŐŝŶĚƌLJŐƌŝŶĚŝŶŐ
ĂƉƉůŝĐĂƚŝŽŶƐ
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tŚĞŶĐŚĂŶŐŝŶŐƚŚĞŐƌŝŶĚŝŶŐĚŝƐĐƐĞŶƐƵƌĞƚŚĞƵŶŝƚŝƐK&&WƌĞƐƐƚŚĞ
^ƚŽƉďƵƚƚŽŶĂŶĚǁŚĞŶƚŚĞŵĂĐŚŝŶĞŝƐĐŽŵƉůĞƚĞůLJƐƚŽƉƉĞĚƉƌĞƐƐƚŚĞ
ĞŵĞƌŐĞŶĐLJƐƚŽƉďƵƚƚŽŶŝƐĐŽŶŶĞĐƚƚŚĞƉŽǁĞƌĐŽƌĚƚŽĂĚĚ
ƉƌŽƚĞĐƚŝŽŶ
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dŚĞŵĂĐŚŝŶĞƐŚŽƵůĚŶŽƚďĞůŝĨƚĞĚďLJŚĂŶĚůĞƐŵŽƚŽƌĐŚĂƐƐŝƐŽƌŽƚŚĞƌ
ƉĂƌƚƐdƌĂŶƐƉŽƌƚĂƚŝŽŶŽĨƚŚĞŵĂĐŚŝŶĞŝƐďĞƐƚĚŽŶĞŽŶĂƉĂůůĞƚƐŬŝĚƚŽ
ǁŚŝĐŚƚŚĞŵĂĐŚŝŶĞŵƵƐƚďĞĨŝƌŵůLJƐĞĐƵƌĞĚ
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džƚƌĞŵĞĐĂƵƚŝŽŶŵƵƐƚďĞƵƐĞĚǁŚĞŶŵŽǀŝŶŐŵĂĐŚŝŶĞƌLJďLJŚĂŶĚŽŶĂŶ
ŝŶĐůŝŶĞĚƉůĂŶĞǀĞŶƚŚĞƐůŝŐŚƚĞƐƚƐůŽƉĞĐĂŶĐĂƵƐĞĨŽƌĐĞƐŵŽŵĞŶƚƵŵ
ŵĂŬŝŶŐƚŚĞŵĂĐŚŝŶĞƌLJŝŵƉŽƐƐŝďůĞƚŽďƌĂŬĞŵĂŶƵĂůůLJ
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EĞǀĞƌƵƐĞƚŚĞŵĂĐŚŝŶĞŝĨLJŽƵĂƌĞƚŝƌĞĚŝĨLJŽƵŚĂǀĞĐŽŶƐƵŵĞĚĂŶLJ
ĂůĐŽŚŽůŽƌŝĨLJŽƵĂƌĞƚĂŬŝŶŐŵĞĚŝĐĂƚŝŽŶƚŚĂƚĐŽƵůĚĂĨĨĞĐƚLJŽƵƌǀŝƐŝŽŶ
LJŽƵƌũƵĚŐŵĞŶƚŽƌLJŽƵƌĐŽŽƌĚŝŶĂƚŝŽŶ
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EĞǀĞƌƵƐĞĂŵĂĐŚŝŶĞƚŚĂƚŚĂƐďĞĞŶŵŽĚŝĨŝĞĚŝŶĂŶLJǁĂLJĨƌŽŵŝƚƐ
ŽƌŝŐŝŶĂůƐƉĞĐŝĨŝĐĂƚŝŽŶ
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ĞŽŶLJŽƵƌŐƵĂƌĚĨŽƌĞůĞĐƚƌŝĐĂůƐŚŽĐŬƐǀŽŝĚŚĂǀŝŶŐďŽĚLJĐŽŶƚĂĐƚǁŝƚŚ
ůŝŐŚƚŶŝŶŐĐŽŶĚƵĐƚŽƌƐŵĞƚĂůŝŶƚŚĞŐƌŽƵŶĚ

Transportation
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dŚĞŵĂĐŚŝŶĞĐŽŵĞƐĞƋƵŝƉƉĞĚǁŝƚŚĂŶĞůĞĐƚƌŽŶŝĐƐLJƐƚĞŵĐĂůůĞĚĂǀĂƌŝĂďůĞƐƉĞĞĚ
ĚƌŝǀĞŽƌĂĨƌĞƋƵĞŶĐLJĐŽŶǀĞƌƚĞƌdŚĞĚƌŝǀĞĞŶĂďůĞƐƚŚĞǀĂƌŝĂďůĞƐƉĞĞĚĂŶĚ
ĚŝƌĞĐƚŝŽŶĐŽŵƉŽŶĞŶƚŽĨƚŚĞŵŽƚŽƌ
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dŚĞĚƌŝǀĞŝƐůŽĐĂƚĞĚŝŶƚŚĞƐƚĞĞůĐĂďŝŶĞƚŵŽƵŶƚĞĚŽŶƚŚĞŵĂĐŚŝŶĞĐŚĂƐƐŝƐƐǁŝƚŚ
ĂůůĞůĞĐƚƌŽŶŝĐĞƋƵŝƉŵĞŶƚƚŚĞĚƌŝǀĞƐĂƌĞƐĞŶƐŝƚŝǀĞƚŽĞdžĐĞƐƐŝǀĞǀŝďƌĂƚŝŽŶƌŽƵŐŚ
ƚƌĞĂƚŵĞŶƚĂŶĚŚŝŐŚůĞǀĞůƐŽĨĚƵƐƚDƵĐŚĐĂƌĞĂŶĚĂƚƚĞŶƚŝŽŶŚĂƐďĞĞŶŐŝǀĞŶďLJ
^^ƚŽĞŶƐƵƌĞŵĂdžŝŵƵŵƉƌŽƚĞĐƚŝŽŶŝƐŐŝǀĞŶƚŽƚŚĞĚƌŝǀĞ
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tŚĞŶƚƌĂŶƐƉŽƌƚŝŶŐŝƚŝƐŝŵƉŽƌƚĂŶƚƚŽĞŶƐƵƌĞƚŚĞŵĂĐŚŝŶĞƌLJŝƐƉƌŽƉĞƌůLJƐĞĐƵƌĞĚĂƚ
ĂůůƚŝŵĞƐƚŽĞůŝŵŝŶĂƚĞďŽƵŶĐŝŶŐŶƐƵƌĞƚŚĞĐŚĂƐƐŝƐŽƌĨƌĂŵĞƐĞĐƚŝŽŶŽĨƚŚĞ
ŵĂĐŚŝŶĞŝƐƐĞĐƵƌĞĚĚŽǁŶĂƚĂůůƚŝŵĞƐǁŚĞŶŝŶƚƌĂŶƐŝƚ
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dŚĞŵĂĐŚŝŶĞƐŚŽƵůĚĂůǁĂLJƐďĞƚƌĂŶƐƉŽƌƚĞĚƵŶĚĞƌĐŽǀĞƌůŝŵŝƚŝŶŐƚŚĞĞdžƉŽƐĞĚƚŽ
ŶĂƚƵƌĂůĞůĞŵĞŶƚƐʹŝŶƉĂƌƚŝĐƵůĂƌƌĂŝŶĂŶĚƐŶŽǁdŚĞŵĂĐŚŝŶĞƐŚŽƵůĚŶŽƚďĞůŝĨƚĞĚ
ďLJŚĂŶĚůĞŵŽƚŽƌĐŚĂƐƐŝƐŽƌŽƚŚĞƌƉĂƌƚƐ
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dƌĂŶƐƉŽƌƚĂƚŝŽŶŽĨƚŚĞŵĂĐŚŝŶĞŝƐďĞƐƚĚŽŶĞŽŶĂƉĂůůĞƚƐŬŝĚƚŽǁŚŝĐŚƚŚĞŵĂĐŚŝŶĞ
ŵƵƐƚďĞĨŝƌŵůLJƐĞĐƵƌĞĚŽŶŽƚĂƚƚĞŵƉƚƚŽƐůŝĚĞƚŚĞƚŝŶĞƐĨŽƌŬƐĨƌŽŵĂĨŽƌŬůŝĨƚ
ƵŶĚĞƌŐƌŝŶĚŝŶŐŚĞĂĚƐƵŶůĞƐƐŽŶĂƉĂůůĞƚƐŬŝĚ&ĂŝůƵƌĞƚŽĚŽƐŽĐĂŶĐĂƵƐĞĞdžƚƌĞŵĞ
ĚĂŵĂŐĞƚŽŐƌŝŶĚŝŶŐŚĞĂĚƐŽĨŵĂĐŚŝŶĞĂŶĚŝŶƚĞƌŶĂůƉĂƌƚƐ
/DWKZdEd 
It is recommended that machinery be transported with a set of diamonds
attached at all times to ensure protection of locking mechanism for diamond
plates.
Speed
dŚĞŐƌŝŶĚŝŶŐƐƉĞĞĚƐŚŽƵůĚƐƚĂƌƚůŽǁĂŶĚŝŶĐƌĞĂƐĞĂƐƚŚĞŽƉĞƌĂƚŽƌďĞĐŽŵĞƐŵŽƌĞ
ĐŽŵĨŽƌƚĂďůĞǁŝƚŚƚŚĞĂƉƉůŝĐĂƚŝŽŶĞƐƵƌĞƚŚĂƚƚŚĞZWDƐĚŽŶŽƚĞdžĐĞĞĚϮϬϬϬ
ǁŚĞŶƐƚĂƌƚŝŶŐĂŶĚƐƚŽƉƉŝŶŐƚŚĞĚƌƵŵƌŽƚĂƚŝŽŶdŚĞŵĂĐŚŝŶĞƐŚŽƵůĚďĞƌƵŶŶŝŶŐ
ĂŶĚƚŚĞĚƌƵŵƌŽƚĂƚŝŶŐďĞĨŽƌĞƐƉĞĞĚƐĞůĞĐƚŝŽŶŝƐĨŝŶĞƚƵŶĞĚ
Safety Hazards
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ĞĨŽƌĞƵƐŝŶŐƚŚĞĞƋƵŝƉŵĞŶƚŝŶƐƉĞĐƚĞůĞĐƚƌŝĐĂůůŝŶĞƐĂŶĚĐŽŶŶĞĐƚŝŽŶƐDĂŬĞƐƵƌĞ
ƚŚĞŵĂĐŚŝŶĞŝƐŝŶŐŽŽĚǁŽƌŬŝŶŐŽƌĚĞƌůĞĐƚƌŝĐĂůƐŚŽĐŬĨƌŽŵĂƐƉůŝƚǁŝƌĞĐŽƵůĚďĞ
ĨĂƚĂů
ŚĞĐŬƚŚĂƚƚŚĞĐŽƌĚĂŶĚĞdžƚĞŶƐŝŽŶĐŽƌĚĂƌĞŝŶƚĂĐƚĂŶĚŝŶŐŽŽĚ
ĐŽŶĚŝƚŝŽŶ
EĞǀĞƌƵƐĞƚŚĞŵĂĐŚŝŶĞŝĨƚŚĞĐŽƌĚŝƐĚĂŵĂŐĞĚŚĂŶĚŝƚŝŶƚŽĂŶ
ĂƵƚŚŽƌŝnjĞĚƐĞƌǀŝĐĞǁŽƌŬƐŚŽƉĨŽƌƌĞƉĂŝƌ
ŽŶŽƚƵƐĞĂƌŽůůĞĚƵƉĞdžƚĞŶƐŝŽŶĐŽƌĚ
ůĞĐƚƌŝĐĂůĐŽƌĚƐŵƵƐƚŶŽƚĞdžĐĞĞĚϮϬϬĨƚŝŶůĞŶŐƚŚ
dŚĞŵĂĐŚŝŶĞƐŚŽƵůĚďĞĐŽŶŶĞĐƚĞĚƚŽĂŶĞĂƌƚŚĞĚŽƵƚůĞƚƐŽĐŬĞƚ
ŚĞĐŬƚŚĂƚƚŚĞŵĂŝŶƐǀŽůƚĂŐĞĐŽƌƌĞƐƉŽŶĚƐǁŝƚŚƚŚĂƚƐƚĂƚĞĚŽŶƚŚĞ
ƌĂƚŝŶŐƉůĂƚĞŽŶƚŚĞŵĂĐŚŝŶĞ
ŶƐƵƌĞƚŚĞĐŽƌĚŝƐďĞŚŝŶĚLJŽƵǁŚĞŶLJŽƵƐƚĂƌƚƚŽƵƐĞƚŚĞŵĂĐŚŝŶĞƐŽ
ƚŚĂƚƚŚĞĐŽƌĚǁŝůůŶŽƚďĞĚĂŵĂŐĞĚ
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WARNING HIGH VOLTAGE!
Inspection and/or maintenance should be carried out with the motor switched
off and the plug disconnected.
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dŚŝƐƉƌŽĚƵĐƚŝƐŝŶĂĐĐŽƌĚĂŶĐĞ
ǁŝƚŚĂƉƉůŝĐĂďůĞhĚŝƌĞĐƚŝǀĞƐ
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