Satloc IntelliFlow 2 User manual

IntelliFlow 2 Liquid Installation Guide 1875-0387-100 Rev A1
LIQUID INSTALLATION GUIDE
875-0387-100 Rev A1
Overview: is installation guide lists all the parts in the
IntelliFlow 2 (IF2) liquid kits and provides instructions on how to install
the IF2 components, associated cables, and switches.
Read this manual thoroughly before beginning the installation.
If you have any questions, contact your local dealer or Satloc Customer Service.

IntelliFlow 2 Liquid Installation Guide 2875-0387-100 Rev A1
PRODUCT DESCRIPTION AND DETAILS
With the IntelliFlow 2™ (IF2) control system on board, the installed GPS, working with IF2, automatically controls
aerial spray rates. is produces an accurate constant ow rate or a variable rate based on prescription maps
(PMAPs) and/or 3rd party soware. e required ow rates can be pilot selected, or PMAPs can be created using
Satloc MapStar® desktop soware.
Enter desired rates through the GPS interface, and the IF2 system will regulate and maintain selected rates. Once
installed, the G4 or Bantam GPS controls the IntelliFlow 2™ system settings. Spray rates are automatically cont-
rolled with an accurate constant ow rate or a variable rate based on application selections or prescription maps
(PMAPs) in the GPS system. Fine-tune applications through the rate bump feature for more precise applications.
e Satloc G4™ will switch between liquid and dry settings with ease. Control your Transland Hydraulic 5”, 7.5”,
or 10” gate system inside the Satloc G4™ and IntelliFlow 2™ connections. e IntelliFlow 2™ control system comes
with a controller, associated cabling, and required unlocks. Liquid kits include a valve with a motor and a meter
with a magnetic sensor.
Features:
 LiquidandDrycontroloptions
 Regulateandmaintainselectedrates
 Flowcontroloptionsin0.5”,1”,1.5”,2”,and3”versions
 Finetuneapplicationwithratebump
 Displaypressureonscreenandlightbarwithoptionaltransducer
Liquid Applications Include:
 Aerialagriculturalcropapplications
 Forestryapplications
 Demandingeradicationsuppressionsprayprogram

This system sprays precise patterns
using constant rate ow control,
thereby reducing:
Fuel
 Flyingtime
 Applicationcosts
 Pilotfatigue

IntelliFlow 2 Liquid Installation Guide 3875-0387-100 Rev A1
SAFETY INFORMATION
Read and Follow Safety Messages
• In these instructions, you may see the heading and/or the safety alert symbol . ey indicate
a hazardous situation that, if not avoided, could result in death or serious injury. e safety messages provide
information to identify a hazard associated with potential injury.
• Read and understand this manual and all the warnings below before installing, operating, or performing maintenance
or service. FAILURE TO DO SO MAY CAUSE IRREVERSIBLE DAMAGE TO YOUR SYSTEM.
• Keep this manual and all related safety information with the manuals for your aircra.
Plan your installation by considering the following:
• Cable lengths
• Clearance space
• Power source
• Aircra structure
• Visibility
Consider using existing hardware and hardware locations. Avoid drilling holes that may damage other
equipment (such as structural frame members, electrical cables, or uid lines).
Do not obstruct the view of, or access to, other instruments or the ying visibility of the operator.
Do not allow anyone to operate without instruction.
For trouble-free operation and maintenance of your IF2 system, adhere to the following
recommendations.
• Avoid using IF2 in extreme environmental conditions (40-140°F is recommended operating
temperature range).
• Wash the hopper/boom system thoroughly and methodically aer spray sessions to avoid
gumming up the ow meter unit.
TABLE OF CONTENTS
Safety Information 3
Parts Covered by this Installation Guide 4
Installing IntelliFlow 2 6
Flow Meter and Valve Installation 7
Technical Support 8
Coypright Notice
Satloc, a company of Texas Transland, LLC
Copyright Satloc © (2021). All rights reserved.
No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language or computer language, in any form
or by any means, electronic, mechanical, magnetic, optical, chemical, manual or otherwise, without the prior written permission of Satloc.
Latest Version of the IntelliFlow 2 Liquid Installation Guide
Satloc is dedicated to providing updated versions of installation guidebooks for its customers. Scan the QR code to
verify you have the latest version of the IntelliFlow 2 Liquid Installation Guide or click this link to ensure this is the
newest version https://satloc.com/products/intelliow-2/. en, scroll down to the “Documentation” section.

IntelliFlow 2 Liquid Installation Guide 4875-0387-100 Rev A1
PARTS COVERED BY THIS INSTALLATION GUIDE
is guide is applicable to all IntelliFlow 2 liquid installations for both G4 and Bantam and covers all IntelliFlow 2 kits.
Each table describes the parts that may be included in your installation.
750-0046-000
0.5”x1”x1”, NPTM
750-0122-000
1”x1”x1”, NPTM
750-0091-222
1.5”x2”x 2”, Barbed
752-0010-01
1.5”x1.5”x1.5”, NPTM
752-0015-01
1.5”x2”x2”, NPTM
752-0011-01
2”x2”x2”, NPTM
752-0012-01
3”x3”x3”, Flange
806-1050-000
1”x1”x1”, NPTF
806-1025-000
1.5”x2”x2”, Barbed
806-1033-000
1.5”x1.5”x1.5”, Barbed
806-1049-000
2”x2”x2”, NPTF
806-1022-000
2”x3”x 3”, Barbed
806-1090-000
3”x3”x 3”, Flange
Table 1: Flow Meters (Reference letter is for all ow meters)
Table 2: Valve/Motor (Reference letter is for all valve/motor assemblies)

IntelliFlow 2 Liquid Installation Guide 5875-0387-100 Rev A1
051-0404-000
G4 CAN Cable
(1) (red cable)
Connects part I’s TERMINAL cable
to G4’s FLOW port
051-0403-000
Bantam Serial Cable
(1) (red cable)
Connects part I’s TERMINAL cable to
Bantam’s FLOW port
054-0101-000
IF2 Power Cable
(1) (black and white cable)
Connects part I’s POWER cable to
aircra power source, see item K
054-0111-222
IF2 Motor Cable
(1) (red cable)
Connects part I’s REG VALVE cable to
valve/motor part B
051-0173-000
Pre-amp Sensor Extension Cable
(1) (white cable)
Connects part I’s FLOW METER cable to
part N
051-0405-000
Trim Pressure Switch Cable
(1) (red cable)
Connects part I’s TRIM/PRESSURE cable to
pressure switch part J and optional pressure
transducer part S
054-0225-000
Main Harness Cable
(1) (red cable with 10 extensions)
Connects to IF2 controller part O
075-0035-222
Boom Pressure Switch
(1)
Detects boom pressure
424-0004-222
Power Switch/Circuit Breaker
(1, 10A)
Use with cable E, wire in with aircra power
750-0110-03 (1”)
or
750-0109-03 (2”)
or
750-0107-03 (3”)
Aviation Hose
( 1x19.75 of 1”, 2” or 3”)
Use between spray valve and meter; meter
and valve; valve and boom. Attach with
part M.
682-1053-222 (2.25”)
or
682-1054-222 (2.75”)
or
682-1056-222 (3.75”)
Hose Clamp
(4 of 2.25”, 2.75”, or 3.75”)
Attach to Hose L
121-0004-000
3-Pin Flowmeter Sensor
(1)
Magnetic pick-up sensor to use with
ow meter part A
800-0004-01
IF2 Controller
(1)
Liquid and Dry Controller
Kit #711-0001-01
Bolt, 1/4” (2)
Washer, 1/4”, locking (2)
Washer, 1/4” plain, at (4)
Nut, 1/4”, locking (2)
Use items as required for your specic
installation
Kit #711-0001-01
IF System Control Label
(2)
Use with switch on part F
Kit #711-0001-01
Terminal Ring
(2)
121-0032-01
Pressure Transducer
(Optional, not included in kits)
If used, connect to cable H. Can set data
panel or lightbar to display the pressure
reading (option is ‘Primary Boom PSI’).
602-1142-000
Legacy IntelliFlow to IntelliFlow2
Adapter Plate
(1)
*Included in the upgrade kits
Table 3: IntelliFlow 2 Liquid Installation Parts

IntelliFlow 2 Liquid Installation Guide 6875-0387-100 Rev A1
INSTALLING INTELLIFLOW 2
Mount the controller in an available space on the aircra, for example, in or around the baggage compartment. Ensure
there is enough space for making connections. Access is needed behind the mounting surface to attach the nuts to the bolts
(part P). When you have selected the mounting location, use the controller as a template to mark fastener positions. Drill
1/4” holes for the fasteners and secure the controller (part O) to the aircra using hardware (part P).
Figure 1: Display of How to Connect Cables and Parts for an IntelliFlow 2 Liquid Install
Cables and Connections for IF2 Liquid Install
New Controller Installation
If you are replacing an installed Legacy IntelliFlow, and have adapter plate (part T), mount the IF2 controller (part O) on
the adapter plate using hardware (part P) and mount the adapter plate to the aircra using the existing Legacy IntelliFlow
fasteners.
Replacing an Installed Legacy IntelliFlow
• Store excess cable lengths with a minimum six-inch bend radius.
• Do not coil cables (introduces noise).
• Avoid high-temperature exposure (for example - the exhaust, exhaust manifold) when routing.
• Hand tighten connections only; do not use tools (overtighten).

IntelliFlow 2 Liquid Installation Guide 7875-0387-100 Rev A1
Main Harness Cable Connection Steps
1. Pull the red sliding lock on part I’s interface and connect it to part O.
2. Push the red sliding lock until it snaps back into place.
3. Connect part I’s TERMINAL cable to part C or part D (depending upon the use of a G4 or Bantam GPS).
4. Connect cable C or D to the respective G4’s or Bantam’s FLOW port.
5. Connect part I’s POWER cable to part E.
6. With part E and part K, ensure part K is a) wired into the aircra’s power supply and b) cockpit-mounted within easy
reach of the pilot. (Install per pilot’s preference.)
7. Connect part I’s REG VALVE cable to part F.
8. Ensure the bypass switch on part F (circled in blue) is cockpit-mounted within easy reach of the pilot. (Install per
pilot’s preference.) Use part Q with part F’s switch.
9. Connect part F to part B.
10. Connect part I’s FLOWMETER cable to part G.
11. Securely connect part N to part A.
12. Connect part G to part N.
13. Connect part I’s TRIM/PRESSURE cable to part H.
14. Ensure the trim bump switch on part H (circled in blue) is cockpit-mounted within easy reach of the pilot. (Install per
pilot’s preference.)
15. Connect part H’s BOOM SENSOR cable to part J.
16. Connect the single red ignition wire of part I to +24VDC at part K, for fused protection.
FLOW METER AND VALVE INSTALLATION
Install the ow meter and valve/motor assembly in the aircra’s existing boom supply tube. Figure 2 shows the
recommended conguration of IntelliFlow 2’s ow meter and valve/motor assembly. If you cannot install the ow meter
and valve/motor vertically (as shown) because of the physical limitations of the aircra, you may vary the rotational
position of either as required.
Figure 2: Recommended Conguration of Flow Meter and Valve/Motor Assembly
e ow meter must be installed before the valve/motor assembly to avoid excessive turbulence. To minimize the
turbulence around the ow meter, cut the hoses (at step 1 below) to maintain the following minimum hose-length to
diameter ratios (i.e., 10:1 or 6:1).
The length between the bypass valve and the owmeter is the most critical; this section should be as long and straight as
possible, exceeding the minimums below when possible. However, it is acknowledged that the recommended minimum
distances are very oen not possible. In such cases, install the meter and valve as far apart as possible.

IntelliFlow 2 Liquid Installation Guide 8875-0387-100 Rev A1
Flow Meter Size Distance Between Spray Valve
and Flow Meter
Distance Between Flow Meter
and Flow Control Motor
3” 10:1 Recommended Min – ≥ 30”
Due to aircra limitations 18” is acceptable
absolute minimum
6:1 Recommended Min – ≥ 18”
2” 10:1 Recommended Min – ≥ 20”
Due to aircra limitations 18” is acceptable
absolute minimum
6:1 Recommended Min – ≥ 12”
1.5” 10:1 Recommended Min – ≥ 15” 6:1 Recommended Min – ≥ 9”
1” 10:1 Recommended Min – ≥ 10” 6:1 Recommended Min – ≥ 6”
.5” 10: 1 Recommended Min – ≥ 5” 6:1 Recommended Min – ≥ 3”
To install the ow meter and valve/motor:
1. Measure and cut hoses to connect (see warning above):
• Spray valve to the ow meter
• Flow meter to the valve/motor assembly
• Valve/motor assembly to the boom
2. Secure the hoses using two clamps at each connection. is now constitutes the ‘IntelliFlow2 assembly’.
3. Attach the IntelliFlow 2 assembly to the boom supply plumbing.
4. Install one or two support ttings from supporting structures of the belly skin of the aircra close to the valve and ow
meter.
Do not connect support ttings directly to the owmeter or valve/motor. Use stainless wrap-around straps and supports.
Technical Support
Table 4: Minimum Hose Length Between Components