Scania Fleet Analysis System 2 User manual

ã
Scania CV AB 2002, Sweden
1 713 418
19:03-15
Issue 1 en
Fleet Analysis System 2
Retrofitting and troubleshooting

2ãScania CV AB 2002, Sweden 19:03-15
Contents
General Function.................................................................... 3
Component parts....................................................... 4
Connection diagram.................................................. 6
Installation SIM card ................................................................... 7
Preparation............................................................... 7
Attaching the aerial................................................... 8
Routing the aerial wiring .......................................... 9
Fitting GPS/GSM module ...................................... 10
Routing the FAS wiring.......................................... 11
Installing speaker and microphone......................... 14
Function test ........................................................... 15
Finishing operations ................................................................................ 15
Troubleshooting ................................................................................ 16
Contents

19:03-15 ãScania CV AB 2002, Sweden 3
General
The Fleet Analysis System 2, FAS 2, is supplied
complete with cradle and hand-held computer.
It may be easier to carry out some procedures
with two people.
These instructions describe retrofitting in a left-
hand drive vehicle.
Function
FAS 2 allows:
•one and two-way communication via the
GSM network. This enables the use of
e-mail, SMS and telephone.
•positioning via GPS.
General

4ãScania CV AB 2002, Sweden 19:03-15
Component parts
FAS 2 comprises:
9
7
24
23
22
19
18
125501
12
13
10
8
11
5
6
4
32
1
27
26
25
14
17
15
16
20
21
28
General

19:03-15 ãScania CV AB 2002, Sweden 5
1Aerial U10
2Connector C461
3Earth, black G10
4FMS control unit E51
5Battery voltage plus, red F2/40
6Ignition voltage, grey F2/45
7C56/CAN
8Connector which is connected to voltage
converter E38B
9Connector which is connected to voltage
converter wiring E38A
10 Hand-held computer
11 Cradle E52
12 Adapter E57
13 Connector C491
14 Connector C490
15 Radio
16 Connector C492
17 Radio cable E33-B
18 Mute cable E33-A2
19 Mute box E58
20 Radio speaker cable C493/E33
21 Radio speaker connector
22 Microphone U9
23 Speaker
24 Plastic holder for A3D
25 A3D GPS/GSM module E55
26 VPS cable C267
27 Fuses F11, F12
28 Spring-loaded switch S86
General

6ãScania CV AB 2002, Sweden 19:03-15
Connection diagram
125502
General

19:03-15 ãScania CV AB 2002, Sweden 7
Installation
Note: Read the directions before installing.
SIM card
1Slide the SIM card into the slot on the
connector side of the GPS/GSM module.
The SIM card is secured in position when the
catch is locked.
To remove the SIM card, the catch is pressed
down and then the card can be removed. Refer
to the illustration.
125503
Preparation
1Remove the panels above the right-hand
door and the ones covering the right-hand A
pillar.
2Loosen the panels and brackets for the bed,
ladder, etc. to facilitate routing of the cables.
Refer to the description in 18:01-05 Cab,
Interior.
3Loosen the headlining.
4Loosen the roof shelf on cabs with low roof.
This will give access for screwing on the
aerial retaining nut.
125505
Installation

8ãScania CV AB 2002, Sweden 19:03-15
Attaching the aerial
A correct attachment of the aerial assumes that
•the area around the inlet hole is level
(only applies to cabs with a low roof).
•the distance to any other aerials is at least
500 mm. This is necessary to avoid
disturbance in communication.
If there is a suitable hole for the inlet on the
right-hand side of the cab: fit the aerial there.
Otherwise, proceed as follows:
1Make a 19 millimetre diameter hole with a
suitable tool. Refer to the illustration for its
location in relation to the roof hatch. Finely
adjust the position as necessary depending
on other equipment located on the roof.
70 mm
150 mm
125508
Installation

19:03-15 ãScania CV AB 2002, Sweden 9
Note: Make sure no metal shavings are left on
the roof as they will corrode and fasten.
2Apply a little anti-corrosive agent to the
edge of the hole. Allow the agent to dry.
Note: Make sure the aerial nut underneath the
roof is in good contact with the metal. This will
ensure a good earth.
3Pull through the cables and screw the aerial
into the hole.
Routing the aerial wiring
1Attach the GPS and GSM cables to the
aerial cables.
2The extra cable for the FM band can be used
for the radio. If this cable is not being used,
insulate it with tape and fasten it underneath
the roof.
3Run the cables via the headlining panels
towards the windscreen and down behind
the right-hand roof shelf lid. Then pull out
the cables through the hole in the headlining
to where the GPS/GSM module is being
fitted.
125510
125511
Installation

10 ãScania CV AB 2002, Sweden 19:03-15
Fitting GPS/GSM module
1The GPS/GSM module should be fitted in
the centre compartment on the passenger
side roof shelf.
2Remove the rubber mat fitted in the
compartment.
3Position one end of the module bracket into
one of the existing holes in the bottom of the
roof shelf. Fasten the other end of the
module bracket with double-sided adhesive
tape.
4Screw on the plastic bracket with an M5x10
bolt, nut and lock washer in the positioned
hole. Fit the bolt from underneath and the
nut from above.
5Place the GPS/GPM module into the plastic
bracket.
6Connect the aerial cables to the GPS/GSM
module.
125513
Installation

19:03-15 ãScania CV AB 2002, Sweden 11
Routing the FAS wiring
1Open the central electric unit.
2Lay the FAS wiring behind the central
electric unit.
3Set the outlet air control 2 in the middle
position and remove it from the instrument
panel. The controls must be set to minimum
position to remove the outlet.
4Detach the panels D, E and F.
5Press the hand-held computer cradle into
panel D and screw on the attaching plate.
Note: The hand-held computer cradle should be
located in panel D. If there is a diagnostic switch
panel located in panel D, it can be moved to
panel F.
6Fit the spring-loaded switch for the telephone
into a spare hole in panel D, E or F.
7Place the telephone symbol label in the hole
in the panel associated with the button.
8Run the FAS wiring between the central
electric unit and panel D and connect to the
central electric unit.
9Connect the wiring to the hand-held
computer cradle and the switch.
Note: Connector C461 is an additional CAN
socket and is not connected.
125515
DEF2
Installation

12 ãScania CV AB 2002, Sweden 19:03-15
10 Vehicles with VPS:
Connect C267 to the VPS system connector.
The alarm from the GPS/GSM module goes
to the Scania Fleet Management Portal
(FMP) and indicates the activated alarm,
time and vehicle position.
11 Vehicles without VPS:
Insulate the connector with tape and fasten
the cable in a suitable position. If the cable
has been run via the GPS/GSM module in
connection with commissioning.
12 Refit detached panels.
13 Refit the outlet air control 2.
14 Fasten the FMS control unit to the central
electric unit. Use a cable tie or the bracket
intended for the purpose.
15 Continue to run the FAS wiring from the
central electric unit to the GPS/GSM
module on the roof shelf via the right-hand
A pillar. To make it easier to run the wiring
via the A-pillar, it can be taped on.
126043
Installation

19:03-15 ãScania CV AB 2002, Sweden 13
16 Connect the cables to the GPS/GSM
module.
Note: Make sure the wiring in the roof shelf is
slightly slack.
17 Connect E38A to the voltage converter
wiring. Connect E38B to the voltage
converter, the voltage cable between the
voltage divider and the GPS/GSM module.
Note: If pin 12 on the voltage divider is free
then cable C3-15 must be connected there.
Otherwise, connect the cable together with the
existing cable on pin 15 in connector C3.
18 On vehicles with original radio:
A) Disconnect the speaker connector from
the radio.
B) Connect the mute box cable for the radio
speaker to the speaker connector C493/E33.
C) Then connect the mute box cable E33-B
and the mute cable E33-A2 to the radio.
D) Fasten the mute box with double-sided
adhesive tape to the bottom of the shelf
behind the radio.
E) Connect the mute box connector C492 to
the FAS wiring.
19 For vehicles without radio or mute box:
Do not use the mute box. Install the speaker
as follows instead.
125521
Installation

14 ãScania CV AB 2002, Sweden 19:03-15
Installing speaker and
microphone
Note: For vehicles with radio: Install the
microphone only.
1Remove the centre panel to facilitate routing
of the cables.
2Remove the radio panel in the roof shelf.
3Route the cables for the microphone and
speaker through the roof shelf to the
GPS/GSM module and connect them.
4Refit the centre panel.
5Detach the speaker and microphone from
their brackets.
6Insert the screw through the microphone
bracket. Use a washer between the screw
and the bracket.
7Fit the radio panel in the roof shelf with the
middle screw.
8Fit the microphone and speaker brackets at
the same time as the radio panel is screwed
on, see illustration.
9Press the microphone into its bracket.
10 Fit the speaker into its bracket.
125518
Installation

19:03-15 ãScania CV AB 2002, Sweden 15
Function test
Install the FAS software on the hand-held
computer.
For installing and testing the software, refer to
the manuals Installation of Fleet Analysis
System 2 and Vehicle Data Communicator
Settings, VDC settings.
Check that there is contact between the hand-
held computer and vehicle.
Finishing
operations
Refit and screw on all equipment that has been
removed such as panels, roof hatch, bed,
ladder, etc.
Function test

16 ãScania CV AB 2002, Sweden 19:03-15
Troubleshooting
Troubleshooting If the hand-held computer does not work, troubleshoot FAS 2 as described below. Also refer to the manual from the hand-held computer manufacturer. It is always a good idea to check that cables and connectors are intact each time a more thorough inspection is carried out. Fault Cause Action 1. Charging diode on hand-held computer does not come on.
1.1. Charging diode on hand-held computer is broken.
1.1.1. Check that the charging icon is displayed on the hand-held computer screen. It should be visible in the bottom right-hand corner of the Today program. Can also be checked by going to Start=> Settings=> System and selecting Power. Main battery
indicates whether the battery is being charged. As long as the battery is charging and there are no other fault symptoms present then the diode in the hand-held computer is probably broken.
1.2. Poor contact between hand-held computer and cradle.
1.2.1. Make sure the hand-held computer is securely positioned in the cradle. 1.2.2. Check for any damage to the contacts on the hand-held computer and the cradle and make sure the connectors are clean. Renew and/or clean as necessary.

19:03-15 ãScania CV AB 2002, Sweden 17
Troubleshooting
1.3. No charging voltage. 1.3.1. Check fuses no. 40, 20A, and no. 45,
10A, in the central electric unit. Renew if necessary. 1.3.2. Make sure all cables are intact. Renew wiring if necessary. 1.3.3. Check voltage to E57. Test between earth, E57-6, and E57-4, 30H, and also E57-5, 15XG, after starting the engine. Check also the voltage, 5-6V, to the cradle connector from E57. Test between the hand-held computer earth, E57-2, and the hand-held computer charging/operating voltage, E57-8. Renew the adapter if necessary.
2. No contact between hand-held computer and vehicle.
2.1. Damaged wiring. 2.1.1. Inspect and/or test with a multimeter,
buzzer, that the CAN cables to and from C56, C461, E51, E57 and the cables from E57 to the hand-held computer are intact, in working order and connected securely. Also refer to 1.2. Check that connectors C 490 and C 491 are intact and connected correctly.
3. Poor or no sound from speaker. 3.1. Poor connection of speaker cable (to
GPS/GSM module) or damaged cable.
3.1.1. Check that the cable is connected securely and that the connector on the GPS/ GSM module and the cable are intact and clean. Replace the speaker or clean the connector as necessary.
3.2. Blown speaker element. 3.2.1. Check that the element is intact. Renew
speaker if necessary.
Fault Cause Action

18 ãScania CV AB 2002, Sweden 19:03-15
Troubleshooting
3.3. No communication to GPS/GSM module, damaged wiring.
3.3.1. Check that the GPS/GSM cables are connected securely and are intact. Renew wiring if necessary.
4. Radio speakers do not mute during call.
4.1. Mute box and cables badly connected or damaged.
4.1.1. Check that all cables to and from the mute box are intact, clean and connected securely. 4.1.2. Check that the mute box is not damaged. Renew if necessary.
5. Other party cannot hear you. 5.1. Switch not working. 5.1.1. Check that the switch is connected
securely and is not damaged. Renew switch if necessary. 5.1.2. Check that the wiring to the switch is intact. Renew if necessary.
5.2. Poor connection of microphone cable to GPS/GSM module or damaged cable.
5.2.1. Check that the cable is connected securely on the GPS/GSM module. Check also that the connector on the GPS/GSM module and the cable are intact and clean. Replace the microphone and/or clean the connector as necessary.
6. No incoming calls. 6.1.) Poor connection of cables to GPS/
GSM module or damaged cables.
6.1.1. Check that the GPS/GSM module voltage supply diode is on and that the network traffic diode is flashing.
Fault Cause Action

19:03-15 ãScania CV AB 2002, Sweden 19
Troubleshooting
6.1.2. Check that the other cables are intact and connected securely, and that the connectors on the GPS/GSM module are not damaged or fouled. Renew or clean wiring if necessary.
6.2. Aerial broken. 6.2.1. Check that the aerial is intact. Renew if
necessary.
7.GPS/GSM services not working 7.1 GPS/GSM module not working 7.1.1. Check fuses F11 and F12, 1A, on the
GPS/GSM module voltage supply cable. Check that the power supply cable is connected securely and that the power supply diode on the GPS/GSM module is on. Renew module if necessary. Note: This fault will generate subsequent faults such as no network connection, no sound from speaker and no outgoing or incoming calls can be made.
Fault Cause Action

20 ãScania CV AB 2002, Sweden 19:03-15