Scanreco G6 User manual

Service Manual
G6 Radio Remote Control System

Copyright
©Scanreco AB, 2022. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means,
electronic or mechanical including photocopying, recording, storage in an information retrieval
system, or otherwise, without the prior written permission of Scanreco AB, Sweden.
Document Information:
Document type: Service Manual
Title: Service Manual G6 Radio Remote Control System
Product number: 103457
Language: English
Original instructions: English
Revision: A
Release date: 2022-03-22
Author: Scanreco AB
Company Scanreco AB
Address: Stensätravägen 13
SE-127 39 Skärholmen, Sweden

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Scanreco – Service Manual G6 Radio Remote Control System
Table of Content
0 Disclaimer ..................................................................................................6
0 Symbols .....................................................................................................6
0 Glossary .....................................................................................................7
PART 1: TECHNICAL INFORMATION........................................................................ 9
1. Introduction ............................................................................................. 9
1.1. Scanreco Integrated Safety Platform (SISPTM)...............................................9
1.2. Product Labels ...........................................................................................9
1.2.1. Transmitter Product Labels .......................................................................10
1.2.2. Receiver Product Labels ...........................................................................10
2. Safety Instructions................................................................................. 11
2.1 Safety Precautions for Installation and Maintenance...................................11
2.2 Safety Precautions for Operation ...............................................................12
3. External System Overview ..................................................................... 13
3.1. Transmitters Overview...............................................................................14
3.2. Receiver Overview ....................................................................................16
3.3. Battery and Battery Charger Overview.......................................................17
4. Technical Description............................................................................. 19
4.1. Transmitters and Receiver Specifications...................................................19
4.2. Color Display Specifications ......................................................................20
4.2.1. Color Display Wi-Fi Specifications .............................................................21
4.3. Transmitter Main Board.............................................................................22
5. Standard and Optional Features ............................................................. 26
5.1. Standard Features ....................................................................................26
5.1.1. Information Center Display ........................................................................26
5.1.2. Auto-OFF timer.........................................................................................26
5.2. Optional Features .....................................................................................26
5.2.1. Panel Lights..............................................................................................26
5.2.3. Haptic Feedback ......................................................................................27
5.2.4. Buzzer......................................................................................................27
PART 2: INSTALLATION, TROUBLESHOOTING AND MAINTENANCE .................... 28
6. Installation ............................................................................................. 28
6.1. Receiver Inputs and Outputs .....................................................................28
6.1.1. CAN Bus...................................................................................................28
6.1.2. Safety Classified Functions........................................................................28
6.1.3. Manual Mode ...........................................................................................29
6.1.4. Tether Cable Connector.............................................................................29
6.1.5. Receiver Pinout ........................................................................................30

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Scanreco – Service Manual G6 Radio Remote Control System
6.2. Receiver Installation..................................................................................30
6.2.1. Antenna ...................................................................................................33
6.3. Transmitter Setup .....................................................................................33
6.3.1. Initial Pairing.............................................................................................33
6.3.2. Color Display Setup.................................................................................. 34
6.4. Bluetooth Connectivity ..............................................................................35
6.5. Battery Charger ........................................................................................35
6.5.1. Battery Charger Safety Information............................................................36
6.5.2. Battery Charger Installation .......................................................................37
7. Troubleshooting ..................................................................................... 38
7.1. Error Codes ..............................................................................................38
7.2. Self-test Mode ......................................................................................... 46
7.2.1. Analog Actuators ..................................................................................... 48
7.2.2. Digital Actuators ......................................................................................49
7.2.3. Rotary Encoders .......................................................................................50
7.2.4. Pitch and Roll Angle of Transmitter ............................................................51
7.3. Status Indications .....................................................................................52
7.3.1. Receiver Status Indications .......................................................................52
7.3.2. Serial Number Readout.............................................................................52
7.3.3 Battery and Charger Status Indications..................................................... 53
7.3.4. Lock Status.............................................................................................. 54
7.3.5. Speed Reduction Status........................................................................... 54
7.3.6. Radio Signal .............................................................................................55
7.3.7. Charger Status Indications ........................................................................55
8. Maintenance .......................................................................................... 56
8.1. System Level ............................................................................................56
8.1.1. Modulate ..................................................................................................56
8.1.1.1. Software Version .......................................................................................57
8.1.2. Spare Parts.............................................................................................. 58
8.2. Transmitter Level ......................................................................................62
8.2.1. Mini Transmitter Exploded View.................................................................62
8.2.2. Micro Transmitter Exploded View.............................................................. 63
8.2.3. Disassembly ............................................................................................ 64
8.2.4. Assembly .................................................................................................67
8.2.5. Main Board Replacement..........................................................................69
8.2.6. Radio Module Replacement ......................................................................69
8.3. Receiver Level ..........................................................................................70
9. Regulatory Information........................................................................... 71
9.1. Europe .....................................................................................................71
9.2. North America..........................................................................................72
9.2.1. Radio Modules .........................................................................................73

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Scanreco – Service Manual G6 Radio Remote Control System
PART 3: APPENDIX 1 – G6 CANOPEN SPECIFICATION ........................................... 1
1. Protocol ................................................................................................... 1
1.1. General Settings .........................................................................................1
1.2. NMT...........................................................................................................1
1.3. SDO ...........................................................................................................2
1.4. PDO Configuration ......................................................................................2
1.5. LSS ............................................................................................................2
2. SRDO ....................................................................................................... 2
2.1. SRDO Data Frame.......................................................................................3
2.2. Examples ...................................................................................................3
2.2.3. Safe State ...................................................................................................3
2.2.2. Safe Standstill State ....................................................................................3
2.2.3. Safe Prop 4 and 15 Active ...........................................................................4
3. TPDO ....................................................................................................... 5
4. RPDO ....................................................................................................... 6
5. Emergency ............................................................................................... 7
6. OD ........................................................................................................... 7
7. CAN Pairing ............................................................................................. 8
PART 4: APPENDIX 2 – SISP™ SAFETY MANUAL.................................................... 1
1. Introduction ............................................................................................. 1
2. Basic Skills and Knowledge ...................................................................... 1
3. SISPTM Overview....................................................................................... 1
4. Safety Functions ...................................................................................... 2
4.1. Stop Function .............................................................................................2
4.2. Prevention of Unintended Movement From Standstill....................................2
4.3. Safe Digital Indication .................................................................................2
4.4. Correct Actuator Activation .........................................................................3
5. Integrators Implementation...................................................................... 3
5.1. Stop Function .............................................................................................3
5.2. Unintended Movement From Standstill ........................................................4
5.3. Safe Digital Indication .................................................................................4
5.4. Correct Actuator Activation .........................................................................4
6. Configuration ........................................................................................... 4
6.1. Safety Related Parameters ..........................................................................4
6.2. Safety Related Hardware Configurations ......................................................4
7. Verification of Safety Functions................................................................ 4

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Scanreco – Service Manual G6 Radio Remote Control System
Symbols
The safety symbols provide information about personal and/or product safety. Failure to follow these
instructions could result in death, serious injury, or damage to the product, the operator, and others.
The following symbols are used in this Service Manual.
CAUTION!
There is a risk of moderate or minor injury, or damage to objects.
!
WARNING!
There is a risk of death or serious injury.
!
NOTICE!
This symbol identifies the parts of text in the manual that shall be read with special attention.
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Disclaimer
THE CONTENT OF THIS DOCUMENT ARE SUBJECT TO REVISION WITHOUT NOTICE DUE TO
CONTINUED PROGRESS IN DESIGN, EQUIPMENT, TECHNICAL DATA, AND MANUFACTURING.
SCANRECO SHALL HAVE NO LIABILITY FOR ANY DEATH, INJURY, DAMAGE OR ERROR OF ANY
KIND RESULTING FROM THE BREACH OF, OR NON-COMPLIANCE WITH, THIS DOCUMENT.

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Scanreco – Service Manual G6 Radio Remote Control System
Glossary
Term Description
Actuator Joystick, lever, toggle switch, push button, and potentiometer
ADC Analog Digital Converter
BLE Bluetooth Low Energy
CAN bus Controller Area Network
CRC Cyclic Redundancy Check
CU Control Unit (Receiver)
EEPROM Electrically Erasable Programmable Read-only Memory
EIRP Eective Isotropic Radiated Power
EMC Electro Magnetic Compatibility
ESD Electrostatic Discharge
Firmware The operating system (OS) of a device
G6 Generation 6
HW Hardware
IEC International Electrotechnical Commission
I2C Inter-integrated Circuit
LCD Liquid Crystal Display
LED Light Emitting Diode
Li-ion Lithium Ion
LSS Layer Setting Services
Modulate Scanreco Windows program for configuration
MUX Multiplexer
NiMH Nickel Metal Hydride
NMT Network Management
OD Object Dictionary
OEM Original Equipment Manufacturer
OTG adapter On the Go adapter
PCU Portable Control Unit (Transmitter)
PDO Process Data Object
PL Performance Level
RAM Random Access Memory
RPDO Received Process Data Object
RTC Real Time Clock
SDO Service Data Object
SIL Safety Integrity Level
SISPTM Scanreco Integrated Safety Platform
SRDO Safety-relevant Data Object
TPDO Transmitting Process Data object
VAC Voltage Alternating Current
VDC Voltage Direct Current

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Scanreco – Service Manual G6 Radio Remote Control System

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Scanreco – Service Manual G6 Radio Remote Control System
PART 1: TECHNICAL INFORMATION
1. Introduction
The G6 Micro or Mini transmitter together with a G6 CAN receiver makes a complete Scanreco
G6 radio remote control system. This system has been developed for professional usage in
various safety critical applications in construction and industrial settings. The Scanreco G6 radio
remote control system oers numerous configuration possibilities to suit dierent machines and
operator preferences.
This service manual has been created for the use by qualified personnel with a technical
background at machine producers, system integrators and distributors. Do not distribute to,
or share with, end customers and/or machine operators.
It is the buyer's responsibility to train end customers and machine operators on the correct and
safe usage of the Scanreco G6 radio remote control system, wherein no liability for improper use
and implementation falls upon Scanreco.
Furthermore, it is the buyer’s responsibility to write a complete manual for operators that covers
both the machine itself and the functionality and usage of the Scanreco G6 radio remote control
system. To assist in the creation of the complete manual for operators, Scanreco provides a generic
user manual for the radio remote control system stand-alone.
This service manual is intended as a professional guideline when installing, troubleshooting,
and servicing the products. It is intended to be generic, describing the Scanreco G6 platform
of products, and your specific configuration may not contain all the elements described herein.
See Scanreco technical specification or technical documentation provided by the system
installer or machine producer for more information regarding individual system setups.
1.1. Scanreco Integrated Safety Platform (SISPTM)
The system is equipped with a third party approved safety solution that monitors all safety
classified functions. Dual microprocessors in both the transmitter and receiver will verify safe
and correct functionality. This is a first of its kind modular safety solution invented by Scanreco
in accordance to IEC 61508 and ISO 13849-1 safety standards.
1.2. Product Labels
Both the transmitter and receiver have product labels. It is important to use the part and
serial/batch numbers in all communication with your point of purchase or Scanreco.
NOTICE!
• Always document the product serial number found on the product label for both the transmitter
and receiver. This will make traceability easier and help to identify which products that are
associated with which machine.
• When exporting products outside of Europe and North America additional country specific
approvals and labels will be needed. Contact your point of purchase or Scanreco for further
information.
• Do not remove or cover these labels.
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Scanreco – Service Manual G6 Radio Remote Control System
Transmitter Product Label
Receiver Product Label
Receiver General Label
Receiver Radio Label
1.2.1. Transmitter Product Labels
1.2.2. Receiver Product Labels
Transmitter Warning Label