Scantool 50 User manual

Industrivej 3-9
DK-9460 Brovst
Denmark
Tel.: [phone]
Fax: [phone]
Manual
SCANTOOL
Belt Grinding Machines
50-75-100-150

2
EU declaration of conformity
hereby declares that
SCANTOOL Belt grinding Machines are manufactured in accordance with the provisions
of the COUNCIL DIRECTIVE of 17. May 2006 (2006/42/EC) – The Machinery Directive
(order no. 561 of 25 June 1994 with subsequent amendments)
Also on accordance with:
·The council directive of 19 February 1973 (73/23/EEC) –The Low Voltage Directive
–with later amendments (order no. 797 of 30 August 1994)
·The council directive of 3 May 1989 (89/336/EEC) –The EMC Directive –with later
amendments (order no. 796 of 5 December 1991 with subsequent amendments)
SCANTOOL A/S
Industrivej 3-9
9460 Brovst
Denmark
www.scantool-group.com
Tlf: [phone]
Fax.: [phone]

3
Table of Contents
1.0 TRANSPORT & HANDLING 4
1.1 TRANSPORT 4
1.2 HANDLING 4
1.3 PLACING 4
2.0 DIRECTIONS 5
2.1 OPERATION 5
2.2 SAFETY RULES FOR STATIONARY POWER TOOLS. 5
2.3 MAINTENANCE 7
3.0 SPARE PARTS LIST 8
3.2 DRAWING OF BELT GRINDING MACHINE WITHOUT EXHAUST SYSTEM 8
3.2 SPARE PARTS LIST FOR BELT GRINDING MACHINE WITHOUT EXHAUST SYSTEM 9
3.3 DRAWING FOR BELT GRINDING MACHINE WITH EXHAUST SYSTEM 11
3.4 SPARE PARTS LIST FOR BELT GRINDING MACHINE WITH EXHAUST SYSTEM 12
4TECHNICAL DATA 14
4.1 TECHNICAL SPECIFICATIONS 14
4.2 DIMENSIONS 14
4.3 WIRING DIAGRAM 15
4.4 PRESSUREDIAGRAM 16
5.0 WARRANTY 17
5.1 GUARANTEE 17

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1.0 Transport & Handling
1.1 Transport
The SCANTOOL belt grinding machine is packed in protective wrapping and
delivered on a pallet with the following measures: 120 x 80 x 120 cm
1.2 Handling
The machine can easily be transported on the pallet on which it is delivered.
1.3 Placing
Mounting of the belt grinder must take place on a firm and level ground. The
machine must be fastened to the ground by means of the four fittings which are
used to fasten the belt grinder to the pallet.
The machine is provided with no-volt release protection switch and connected for
the wanted voltage (V). The electrical connection must be performed by an
authorized electrician, and it is important to control that the motor (and ventilator)
has the correct direction or rotation (please see the arrow on the motor).
Eye shields, suction hose and perhaps dust bag must be mounted before use.
The clamps for mounting the suction hose are placed in the dust bag. The eye
shields (A) must be mounted into the eye shield fitting (see fig.: 1.1).
The tool rest (B) must be mounted at a distance of minimum 2 mm from the belt,
and the handle (C) must be fastened. Turn the contact wheel by your hand and
adjust the belt by means of the handle (D) until it runs just on the contact wheel
(E). It must be controlled that the spark box (F) is properly fastened. The wanted
working height is adjusted by bolt/locknut (G).
Fig.: 1.1

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2.0 Directions
2.1 Operation
After adjustment and connection the belt grinding machine is ready for use. The
grinding can take place by the contact wheel (E) or on the surface grinding table
by opening the cover (H). The lifetime of a new belt is prolonged if the grinding
starts with a light pressure.
2.2 Safety rules for stationary power tools.
Follow them to achieve best results and full benefit
from your new machine
The very good craftsman respects the tools with
which he works. He knows they represent years
of constantly improved design. He also knows
that they are dangerous if misused.
This is the theme of a new safe-use program for
stationary power tools. The safety rules are
based on approved practices in industrial and
home shops.
1. Know your power tool. Read
the owner’s manual carefully.
Learn its applications and
limitations, as well as the
specific potential hazards
peculiar to this tool.
2. Keep guard in place
and in working order.
3. Ground all tools. If tool is equipped
with three-prong plug, it should be
plugged into a three-hole electrical
receptacle. If an adapter is used to
accomodate a two-prong receptacle,
the adapter wire must be attached to
a known ground. Never remove the
third prong.
4. Remove adjusting keys
and wrenches. Form habit of
checking to see that keys
and adjusting wrenches is
removed before turning it on.
5. Keep work area clean.
Cluttered areas and benches
invite accidents.
6. Avoid dangerous
environment. Don’t use
power tools in damp or wet
locations or expose them to
rain. Keep your work area
well lighted.
7. Keep children away. All
visitors should be kept in a
safe distance from work
area.
8. Make workshop kidproof with
padlocks, master switches, or by
removing starter keys.

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9. Don’t force tool. It will do the job
better and be safer at the rate for
which it was designed.
10. Use right tool. Don’t force
tool or attachment to do a job it
was not designed for.
12. Always use safety
glasses. Also use face or
dust mask if cutting
operation is dusty. Everyday
eyeglasses only have impact
resistant lenses. They are
NOT safety glasses.
13. Secure works. Use clamps
or vise to hold works, when
pratical. It’s safer than using
your hands and it frees both
hands to operate tool.
14. Don’t overreach. Keep proper
footing and balance at all times.
16. Disconnect tools before servicing and when
changing accessories such as grinding wheels,
polishing mops, grinding belts, blades, bits,
cutters, etc.
18. Use recommended accessories.
Consult owner’s manual for
recommended accessories. Use of
improper accessories may cause risk
of injury to persons.
17. Reduce the risk of
unintentional starting. Make sure
switch is in off position before
plugging in.
15. Maintain tools with
care. Keep tools sharp and
clean for best and safest
performance. Follow
instructions for lubricating
and changing accessories.
11. Wear proper apparel. Wear no
loose clothing, gloves, neckties,
rings, bracelets, or other jewelry
which may get caught in moving
parts. Non-slip footwear is
recommended. Wear protective
hair covering to contain long hair.

7
2.3 Maintenance
Empty the spark box with regular intervals and control if the suction canals need a
cleaning. The dust bag has to be emptied after use. The contact wheel should be
replaced when the edges have been worn round or the tyre has been damaged.
The graphite pad on the surface grinding table is changed as required.
Fig.: 2.1
When changing the belt it is released by turning the handle (I) in anti-clock-wise
direction (see fig.: 2.1), the cover (J) is opened and the worn-down belt (K) is
removed by driving the belt against the direction of rotation, and the belt is
removed from the machine by the drive wheel. The new belt is fitted. It must be
checked that the direction of the arrows on the back side of the belt correpsond to
the direction of rotation. The handle (I) is turned clockwise until grinding belt is
tightened. Check for alignment by turning the grinding belt by hand and adjust with
handle (D)
Fig.: 2.2
To change the contact wheel remove the grinding belt, tool rest and spark
arrester. Use a 6 mm mandel to hammer out the pin (L). Now the contact wheel
with axle and bearings can be taken out. One of the lock rings (M) and the axle
(N) can be taken out. The new contact wheel (O) is fitted in in reverse order.

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3.0 Spare Parts List
3.2 Drawing of Belt Grinding Machine without Exhaust system.
Fig.: 3.1

9
3.2 Spare Parts List for Belt Grinding Machine without Exhaust System
When ordering spare parts please state machine type and serial number together
with item number and description of the part according to this list.
Part Number
Item No.
Description 50-2000 75-2000 100-2000
150-2000
1 Belt release handle 0102267 0102267 0102267 0102267
2 Belt guard 1055776 0239202 0239302 0239502
4 Spark arrester/tool rest 1055636 0880002 4532342 4532344
5 Eye shield 0233605 0233605 0233705 0233705
6 Split pin ø6x50 mm 0233050 0233050 0233050 0233050
7 Tool rest 1055634 0233207 0233307 0233507
8 Handle for tool rest 0233808 0233808 0233808 0233808
9 Bolt M10x25 0300134 0300134 0300134 0300134
10 Support for tool rest 0104373 0104373 0104373 0104373
15 Handle M6x25 0233025 0233025 0233025 0233025
18 Fan cover for motor - - - -
20 Screw M8x12 0300144 0300144 0300144 0300144
21 Graphite pad 0233022 0233221 0233321 0233521
22 Spring 5,5x43x125x11 mm 0102265 0102265 0102265 0102265
23 Cradle for contact wheel 1055629 0110223 0110323 0110523
24 Spark box 1055638 0101224 0101324 0101524
25 Star handle Ø32 M6x16 0233806 0233806 0233806 0233806
26 Screw M8x20 0233020 0233020 0233020 0233020
27 Bolt M12x100 4567832 4567832 4567832 4567832
29 Drive wheel - - - -
32 Base without exhaust system 0239832 0239832 0239832 0239832
35 Side plate 6549081 6549081 6549081 6549081
36 Grinding belt - - - -
37 Screw M6x45 CH 0950614 0950614 0950614 0950614
39 Fan wheel for motor - - - -
42 Contact wheel with bearings 1532150 1535005 1535004 1535007
44 Ball handle M6xØ25 0331662 0331662 0331662 0331662
47 Lock nut M8 0928644 0928644 0928644 0928644
50 Thermo relay - - - -
51 Emergency stop comp. 0188892 0188892 0188892 0188892
52 Relay w/0-volt retease coil - - - -
53 Start/stop protection 0188893 0188893 0188893 0188893
55 Split pin Ø4x50 mm 0102266 0102266 0102266 0102266
56 Disc 10x45x4 0860327 0860327 0860327 0860327
57 Disc 10mm 0101491 0101491 0101491 0101491
58 Disc 10mm 2323212 2323212 2323212 2323212
59 Disc 8mm 5437850 5437850 5437850 5437850
60 Screw M4x8 0100425 0100425 0100425 0100425
61 Lock nut M6 0951406 0951406 0951406 0951406
62 Hinge mounting for eye shields 0921475 0921475 0921475 0921475
64 Disc 8mm 6540981 6540981 6510981 6540981
66 Lock ring Ø20 0311262 0311262 0311262 0311262
67 Axle 0233051 0233251 0233351 0233551
68 Lock ring Ø7 0915720 0915720 0915720 0915720
69 Rubber list 657 mm 1055860 1055860 1055860 1055860
70 Screw M6x12 0930612 0930612 0930612 0930612
71 Wave spring 14x0.3x21 0102268 0102268 0102268 0102268
72 Eccentric for 8 mm motor sheet 0752262 0752262 0752262 0752262
73 Disc 8mm 6540981 6540981 6510981 6540981
78 Screw M4x5 0737620 0737620 0737620 0737620
79 Motor - - - -
80 Parallel key - - - -
88 Disc 6mm 0737631 0737631 0737631 0737631
89 Screw M6x10 0110089 0110089 0110089 0110089
91 Disc 8mm 0105167 0105167 0105167 0105167
96 Switch - - - -
97 Star M6 0233807 0233807 0233807 0233807
98 Plant to level 1055679 1055680 1055681 1055682

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When ordering spare parts please state machine type and serial number together
with item number and description of the part according to this list.
Part Number
Item No.
Description 75-2250 75-2500 150-2500
1 Belt release handle 0102267 0102267 0102267
2 Belt guard 1055774 1055775 1055778
4 Spark arrester/tool rest 0880002 0880002 4532344
5 Eye shield 0233605 0233605 0233705
6 Split pin ø6x50 mm 0233050 0233050 0233050
7 Tool rest 0233207 0233307 0233507
8 Handle for tool rest 0233808 0233808 0233808
9 Bolt M10x25 0300134 0300134 0300134
10 Support for tool rest 0239373 0239373 0239373
15 Handle M6x25 0233025 0233025 0233025
18 Fan cover for motor - - -
20 Screw M8x12 0300144 0300144 0300144
21 Graphite pad 0233921 1055664 0233421
22 Spring 5,5x43x125x11 mm 0102265 0102265 0102265
23 Cradle for contact wheel 0110223 0110223 0110523
24 Spark box 0101224 0101324 0101524
25 Star handle Ø32 M6x16 0233806 0233806 0233806
26 Screw M8x20 0233020 0233020 0233020
27 Bolt M12x100 4567832 4567832 4567832
29 Drive wheel - - -
32 Base without exhaust system 0239832 0239832 0239832
35 Side plate 1055772 1055773 1055777
36 Grinding belt - - -
37 Screw M6x45 CH 0950614 0950614 0950614
39 Fan wheel for motor - - -
42 Contact wheel with bearings 1535005 1535005 1535007
44 Ball handle M6xØ25 0331662 0331662 0331662
47 Lock nut M8 0928644 0928644 0928644
50 Thermo relay - - -
51 Emergency stop comp. 0188892 0188892 0188892
52 Relay w/0-volt retease coil - - -
53 Start/stop protection 0188893 0188893 0188893
55 Split pin Ø4x50 mm 0102266 0102266 0102266
56 Disc 10x45x4 0860327 0860327 0860327
57 Disc 10mm 0101491 0101491 0101491
58 Disc 10mm 2323212 2323212 2323212
59 Disc 8mm 5437850 5437850 5437850
60 Screw M4x8 0100425 0100425 0100425
61 Lock nut M6 0951406 0951406 0951406
62 Hinge mounting for eye shields 0921475 0921475 0921475
64 Disc 8mm 6540981 6540981 6540981
66 Lock ring Ø20 0311262 0311262 0311262
67 Axle 0233251 0233251 0233551
68 Lock ring Ø7 0915720 0915720 0915720
69 Rubber list 657 mm 1055807 1055708 1055708
70 Screw M6x12 0930612 0930612 0930612
71 Wave spring 14x0.3x21 0102268 0102268 0102268
72 Eccentric for 8 mm motor sheet 0752262 0752262 0752262
73 Disc 8mm 6540981 6540981 6540981
78 Screw M4x5 0737620 0737620 0737620
79 Motor - - -
80 Parallel key - - -
88 Disc 6mm 0737631 0737631 0737631
89 Screw M6x10 0110089 0110089 0110089
91 Disc 8mm 0105167 0105167 0105167
96 Switch - - -
97 Star M6 0233807 0233807 0233807
98 Plant to level 1055680 1055680 1055682