Scantool RS 100 User manual

1
Manual
SCANTOOL RS 100/RSX 100
Pipe Notcher
Industrivej 3-9
DK-9460 Brovst
Tlf.: [phone]
Fax: [phone]
27.09.07

2
EU declaration of conformity
hereby declares that
SCANTOOL Pipe Notcher 100 RS/RSX is manufactured in accordance with the
provisions of the COUNCIL DIRECTIVE of 17. May 2006 (2006/42/EC) –The Machinery
Directive (order no. 561 of 25 June 1994 with subsequent amendments)
2006/42/EC: Directive on machinery-safety
2004/108/EC: Directive on Electromagnetic Compatibility
2006/95/EC: Low Voltage Equipment Safety directive
Also on accordance with:
The council directive of 19 February 1973 (73/23/EEC) –The Low Voltage Directive
–with later amendments (order no. 797 of 30 August 1994)
The council directive of 3 May 1989 (89/336/EEC) –The EMC Directive –with later
amendments (order no. 796 of 5 December 1991 with subsequent amendments)
SCANTOOL A/S
Industrivej 3-9
9460 Brovst
www.scantool-group.com
Ph: [phone]
Fax.: [phone]

3
Table of Content
1.0 Transport & Handling .............................................................................................4
1.1 Transport.............................................................................................................................4
1.2 Handling..............................................................................................................................4
1.3 Installation...........................................................................................................................4
2.0 Directions for use ...................................................................................................6
2.1 Operation............................................................................................................................6
2.2 Examples of Pipe Joints......................................................................................................6
2.3 Security...............................................................................................................................7
Follow them to achieve best results and full benefit from your new machine..............................7
2.4 Maintenance........................................................................................................................9
3.0 Spare Parts List.....................................................................................................11
3.1 Drawing of Pipe Notcher with Exhaust Unit (RSX 100)......................................................11
3.2 Spare Parts List for Pipe Notcher with Exhaust Unit (RSX 100) ........................................12
3.3 Drawing of Pipe Notcher without Exhaust System (RS 100)..............................................13
3.4 Spare Parts List for Pipe Notcher without Exhaust System (RS 100)................................14
4.0 Technical Data.......................................................................................................15
4.1 Technical Specifications....................................................................................................15
4.2 Dimensions .......................................................................................................................15
4.3 Accessories.......................................................................................................................16
4.4 Wiring Diagram .................................................................................................................16
5.0 Warranty ................................................................................................................17
5.1 Guarantee.........................................................................................................................17

4
1.0 Transport & Handling
1.1 Transport
SCANTOOL RS 100/RSX 100 Pipe Notcher is delivered mounted on a pallet with the
following dimensions:
120 x 80 x 154 cm
The Pipe Notcher is packed in a protective container.
1.2 Handling
The SCANTOOL Pipe Notcher can easily be transported on the pallet.
1.3 Installation
Remove the packing and open the cover lid (A) (as described in part 2.3) of the Pipe
Notcher by loosening the safety screw on top of the lid. Take out the content such as
contact rollers, grinding belts, and dismounted handles.
Place the pipe notcher on a firm and level ground. Secure the machine to the ground by
using the four fittings which are used for securing the pipe notcher to the pallet.
Mount the handles as follows:
Mount the short (200 mm) handle on the feed mechanism (J) (see fig.: 1.1), and the long
(260 mm) handle on the rocking lever (R).
The machine is provided with a no-volt release protection switch and connected according
to the needed voltage. The electrical connection must be performed by an authorized
electrician. It is important to ensure that the motor (and fan/ventilator) has the correct
direction of rotation (see arrow on the cover lid).
Important that this machine is bolted to the floor.
Before the machine is bolted to the floor the machine it is necessary to level out the
machine. It can be necessary to make adjustment with distance pieces underneath
the machine if the floor is not in level. The adjustment is necessary to avoid the
machine for twisting and then pull uneven.
Mount the SCANTOOL RSX 100 Pipe Notcher with suction hose on the exhaust pipe
connected with the exhaust system. If the central exhaust system is not connected with a
cyclone, the exhaust system from the pipe notcher must be connected with a cyclone
which is then connected to the central exhaust system. It is necessary to control that the V-
tool rest (H) has a distance of at least 2 mm from the belt, and that the handle (K) is
tightened. Open the cover lid (A)(as described in 2.3) and turn the drive wheel by hand to
adjust the running alignment of the belt with the handle (B) until it runs straight on the
contact roller (E). At the same time check that the adjustable spark arrester (C) has about
5 mm clearance to the grinding belt. Tighten the spark arrester with the handle (D). Check
that the handle (O) for the rocking lever is tightened.

5
Fig.: 1.1

6
2.0 Directions for use
2.1 Operation
After adjustment and connection the pipe notcher is ready for use.
Before placing a pipe on the V-tool rest (H), the tool rest is moved to a position 5 mm from
the contact roller (E) in order to adjust the feeding stop (I). Use handle (J) to move the tool
rest to a clearance of 5 mm the contact wheel. Tighten the two lock nuts on the feeding
stop.
The handle (J) is the feeder. Perform the grinding by placing a pipe in the V-tool rest (H),
where it is fastened by the pipe holder (F). The V-tool rest is raised/lowered from the
contact roller (E) by turning the twin arm handle (N). Remember to loosen/tighten the star
handle (K), when raising/lowering the V-tool rest. Adjust the V-tool rest to horizontal level
first by loosening the handle (L) and then adjusting the V-tool rest to the wanted position in
connection to the contact roller by turning the handle (M).
Finally adjust the grinding angle by loosening the handle (O) and tilt the pipe notcher to the
wanted angle with the tilting arm (R). Read the angle on the scale (G). Now tighten the
handle (O). You can now start your pipe notcher on the switch (P).
Lead the pipe to be grinded against the contact roller by pulling the feed mechanism (J).
The lifetime of the grinding belt is increased when beginning with a slight pressure.
2.2 Examples of Pipe Joints
The SCANTOOL Pipe Notcher is constructed to process pipes of various dimensions for
joining with another pipe.
Please see examples below. Normally it will be necessary to remove burrs after grinding.
Make sure to wear ear and eye protection during working at the machine.

7
2.3 Security
Follow them to achieve best results and full benefit from your new machine
The very good craftsman respects the
tools with which he works. He knows
they represent years of constantly
improved design. He also knows that
they are dangerous if misused.
This is the theme of a new safe-use
program for stationary power tools. The
safety rules are based on approved
practices in industrial and home shops.
1. Know your power tool.
Read the owner’s manual
carefully. Learn its
applications and
limitations, as well as the
specific potential hazards
peculiar to this tool.
2. Keep guard in
place and in working
order.
3. Ground all tools. If tool is
equipped with three-prong
plug, it should be plugged into
a three-hole electrical
receptacle. If an adapter is
used to accomodate a two-
prong receptacle, the adapter
wire must be attached to a
known ground. Never remove
the third prong.
4. Remove adjusting
keys and wrenches.
Form habit of checking
to see that keys and
adjusting wrenches is
removed before turning
it on.
5. Keep work area clean.
Cluttered areas and
benches invite accidents.
6. Avoid dangerous
environment. Don’t use
power tools in damp or
wet locations or expose
them to rain. Keep your
work area well lighted.
7. Keep children away.
All visitors should be
kept in a safe distance
from work area.
8. Make workshop kidproof with padlocks,
master switches, or by removing starter
keys.

8
9. Don’t force tool. It will do the
job better and be safer at the
rate for which it was designed.
10. Use right tool. Don’t
force tool or attachment
to do a job it was not
designed for.
11. Wear proper apparel.
Wear no loose clothing,
gloves, neckties, rings,
bracelets, or other jewelry
which may get caught in
moving parts. Non-slip
footwear is recommended.
Wear protective hair
covering to contain long hair.
12. Always use safety
glasses. Also use face
or dust mask if cutting
operation is dusty.
Everyday eyeglasses
only have impact
resistant lenses. They
are NOT safety glasses.
13. Secure works. Use
clamps or vise to hold
works, when pratical. It’s
safer than using your
hands and it frees both
hands to operate tool.
14. Don’t overreach. Keep
proper footing and balance at
all times.
16. Disconnect tools before servicing
and when changing accessories such
as grinding wheels, polishing mops,
grinding belts, blades, bits, cutters, etc.
18. Use recommended
accessories. Consult owner’s
manual for recommended
accessories. Use of improper
accessories may cause risk of
injury to persons.
17. Reduce the risk of
unintentional starting.
Make sure switch is in off
position before plugging in.
15. Maintain tools with
care. Keep tools sharp
and clean for best and
safest performance.
Follow instructions for
lubricating and
changing accessories.

9
2.4 Maintenance
It is recommended occasionally to check if the spark arrester and the suction channels
need cleaning. The dust bag has to be emptied after use and drawer (P) if necessary. The
contact wheel must be replaced if it is loose. Replace the grinding belt when needed.
Replacing the grinding belt (fig. 2.2)
Fig.: 2.2
Replace the grinding belt by pulling the handle (S) forward. Loosen the safety screw on the
cover lid (A) before opening the cover lid and remove the worn out belt (T) by pressing the
belt together between the larger and smaller contact roller and at the same time pull it
away from the machine. Put on a new belt. Check that the arrows on the reverse side of
the belt are corresponding to the direction of the rotation (see arrow on top of lid). Re-
tighten the handle (R) and adjust the running alignment of the belt with the handle (B).

10
Fig.: 2.3
Replacing the contact roller (fig. 2.3)
When replacing the contact roller first dismount the grinding belt as described earlier. Tilt
the contact roller forwards and unscrew the
nuts (U) (see fig.: 2.3) –now dismount the distance bushing. Fit the bearing puller (Å) on
the bearing bracket (W) and turn the spindle clockwise until the bearing bracket is loose
enough to take off the shaft (Y). Then remove the small distance bushings (X) . The
contact roller (E) can now be replaced by another diameter roller. Due to wear and tear the
shaft (Y) must be wiped off properly before the new contact roller is mounted. To mount
the new contact roller (E) please proceed in reverse order. Please use the two nuts (U) to
turn on the bearing bracket (W).

11
3.0 Spare Parts List
3.1 Drawing of Pipe Notcher with Exhaust Unit (RSX 100)

12
3.2 Spare Parts List for Pipe Notcher with Exhaust Unit (RSX 100)
When ordering spare parts please state production number and serial number together
with item number and description of the part according to this list.
Pos. no.
Description
Item no.
1
Nut M16 V
0410985
2
Distance bushing L5
0150109
3
Bearing cup
0150030
4
Ball bearing SKF 6203-2Z, C3
1345311
5
Lock ring int. 40 mm
0211166
7
Steel set bolt M8x20
0233020
8
Cover disc 8.5x37x2
0101482
9
Grinding belt 1600x100
0248700
10
Drive wheel
10020028
11
Safety nut 12mm
0105166
12
Tand disc 12 mm
0110328
13
Pointed screw M6x10, sharp
0110159
14
Auto disc 8mm
5437850
15
Motor plate cplt.
0150213
16
Taptite M4x12
1443747
17
Contact wheel
0201842
18
Steel set screw M6x16
0300604
19
Auto disc 6mm
0737631
20
Unbraco bolt M8x16
0120510
21
Spring disc 8mm
0132594
22
Main shaft
1501000
23
Oil seal ring ø25x32x6
0150077
24
Oil bronze bushing ø32x3.5x30
0150055
25
Lock ring ø25
0101425
26
Reverse nut M12
0110154
27
Bearing holder
0150205
28
Scale
0150052
29
Cover lid f/terminal box
0110082
30
31
Screw M4x14 UHJ Z
Oil bronze bushing ø25x20x15
0110081
0100151
32
Motor 3,0 HP 220-380V 1410 rpm.
2030030
33
Spark arrester
1501201
34
Shaft roll ø17
0150108
35
Suction hose ø102
0110137
36
Hose clip 90-110
0233110
37
Extension rod - small
0150126
38
Distance bushing L49
0150111
39
Shaft holder
0150107
40
Steel set bolt M12x45
0300135
41
Cylinder pin
0150114
42
Lock ring ø17
0211165
43
Hose clip 50-70 mm
0233058
44
Suction hose ø63
7891011
45
Machine screw M4x5
0737620
46
Fan cover for main motor
0995750
47
Fan wheel
2031817
48
Handle f/belt release
0110130
49
Belt release
0150215
50
Lock nut M10
1943643
51
Disc 10x22x1.25
0101491
52
Changing arm f/belt release
0150203
53
Steel set bolt M6x12
0930612
55
Pipe holder
9900008
56
Pipe holder f/cross table
0150220
57
Arrow f/scale
1055575
58
Rubber list
0150009
59
Casing
0150219
60
Handle M6x105
0110104
61
Spring
0150118
62
Holder f/main shaft - LEFT
0150206
63
Pointed screw M5x5
0120636
64
Pointed screw M6x10
2005921
65
Screw M12x130
0150233
66
Steel set bolt M10x20
0110103
67
68
Feeding shaft
Feeding fitting
0150057
0150225
69
Operation arm
0150222
70
Side plate f/pipe notcher w/exhaust system
0150119
71
Blind stopper
0110139
72
Cable lead-through PG11
0105154
73
Suction fan housing
0150239
Pos. no.
Description
Item no.
74
Lock ring Ø10
0101410
75
Fan wheel 250 mm - LARGE
0995704
76
Cover disc 5.5x30x1
0233030
77
Steel set bolt M5x30
0331786
78
Internal cable
0129350
79
Fan cover f/exhaust motor
2075180
80
Safety nut M8
0928644
82
Steel set bolt M6x10
0110089
83
Exhaust motor
2030040
84
Steel set bolt M8x16
0231586
85
Handle M8x25
0105133
86
Handle M6x25
0233025
87
Lever
0110029
88
Disc 10x40x3.5
0233040
89
Handle
0233808
90
Swivel lever M12
0150048
91
Gas spring
0100090
92
Eye shield
0150010
93
Twin-arm lever
0150236
94
Shaft f/tightening the pipe notcher
0150097
95
Lock ring ø12
0110106
97
Self-tapping plate screw 2.9x6.5
0110050
101
Protection hose f/cable
0150093
102
Rocking lever
0150217
103
Drawer
0150012
104
Nut M6
0119962
105
Dust bag
0811793
106
Handle
1426281
108
Upper side plate f/pipe holder
0150061
109
Rod f/motor tilt
0150039
110
Side plate f/pipe holder
0150065
112
Back plate w/exhaust
0150237
114
Side plate
0150002
115
Spark arrester
0150076
116
Lock pin f/lock screw
0110098
117
M12 threaded rod
0150124
118
Screw M12x25 UH
0110152
119
Mounted baseplate
0150064
121
Extension rod - LARGE
0150127
122
Elevating system
0150223
123
Cross
0150214
124
Transverse shaft w/grooves
0150079
125
Screw M12x25 CH
0110155
126
Back plate f/ DISA-box
0110156
128
Taptite M4x10
0737607
129
Distance bushing
0150110
130
Blind stopper Ø20
0105153
131
Slide member
0150209
132
Pointed screw M12x45
0110158
133
Small shaft f/operation arm
0150136
134
Threaded rod for stop
0150150
135
Disc f/gas spring
0101692
136
Wave Washer 18x10,5x1
0138010
137
Lid plate
0150244
138
Disc 12x45x4
0150085
139
Screw M10x35
5465678
140
Handle M6x10
0150042
141
Cable f/emergency stop
7503336
143
Lead ring f/lock screw
0110099
144
Clamp f/lock ring
0110097
145
Holder for main shaft - RIGHT
0150230
147
Nut M4
0207915
148
Main bearing cpl. - RIGHT
0150204
150
Thermo relay
-
151
Emergency stop comp.
0188892
152
Relay w/0-volt retease coil
-
153
Start/stop protection
0188893
154
Switch
-
Puller f/bearing bracket (W)
0105148

13
3.3 Drawing of Pipe Notcher without Exhaust System (RS 100)

14
3.4 Spare Parts List for Pipe Notcher without Exhaust System (RS 100)
When ordering spare parts please state production number and serial number together
with item number and description of the part according to this list.
Pos.
no.
Description
Part no.
1
Nut M16 V
0410985
2
Distance bushing L5
0150109
3
Bearing cup
0150030
4
Ball bearing SKF 6203-2Z, C3
1345311
5
Lock ring int. 40 mm
0211166
7
Steel set screw M8x20
0233020
8
Cover disc 8.5x37x2
0101482
9
Grinding belt 1600x100
0248700
10
Drive wheel
10020028
11
Safety nut M12
0105166
12
Tand disc 12mm
0110328
13
Pointed screw M6x10, sharp
0110159
14
Auto disc 8mm
5437850
15
Motor plate cpl.
0150213
16
Taptite M4x12
1443747
17
Contact wheel
0201842
18
Steel set screw M6x16
0300604
19
Auto disc ø6
0737631
20
Unbraco bolt M8x16
0120510
21
Spring disc 8mm
0132594
22
Main shaft
1501000
23
Oil seal ring ø25x32x6
0150077
24
Oil bronze bushing ø32x3.5x30
0150055
25
Lock ring ø25
0101425
26
Lock nut M12
0110154
27
Bearing holder
0150205
28
Scale
0150052
29
Cover plate f/terminal box
0110082
30
31
Screw M4x14 UHJ Z
Oil bronze bushing ø25x20x15
0110081
0100151
32
Motor 3,0 HP 220-380 V, 1410rpm
2030030
33
Spark arrester
1501201
34
Shaft roller ø17
0150108
37
Extension rod - small
0150126
38
Distance bushing L49
0150111
39
Shaft holder
0150107
40
Steel set bolt M12x45
0300135
41
Cylinder pin
0150114
42
Lock ring ø17
0211165
46
Fan cover f/main motor
0995750
47
Fan wheel
2031817
48
Handle f/belt release
0110130
49
Belt releaser
1943643
50
Lock nut M10
0105131
51
Auto disc 10x22x1.25
0101491
52
Changing arm f/belt release
0150203
53
Steel set bolt M6x12
0930612
55
Pipe holder
0150117
56
Pipe holder f/cross table
0150220
57
Arrow f/scale
1055575
58
Rubber list
0150009
59
Casing
0150238
60
Handle M6x105
0110104
61
Spring
0150118
62
Holder f/main shaft - left
0150206
63
Pointed screw M5x5
0120636
64
Pointed screw M6x10
2005921
65
Screw M12x130
0150233
66
Steel set bolt M10x20
0110103
67
Feeding shaft
0150057
68
Feeding fittings
0150225
69
Operation arm
0150222
70
Side plate f/pipe notcher
0150001
72
Cable lead-through PG11
0105154
74
Lock ring Ø10
0101410
Pos.
no.
Description
Part no.
78
Internal cable
0129350
82
Steel set screw M6x10
0110089
84
Steel set screw M8x16
0231586
85
Handle M8x25
0105133
86
Handle M6x25
0233025
87
Grip
0110029
88
disc 10x40x3.5
0233040
89
Handle
0233808
90
Swivel grip M12
0150048
91
Gas spring
0100090
92
Eye shield
0150010
93
Twin-arm lever
0150236
94
Shaft f/tightening of pipe notcher
0150097
95
Lock ring ø12
0110106
98
Front plate
0150003
101
Protectionhose f/cable
0150093
102
Tilting arm
0150217
103
Drawer
0150012
104
Nut M6
0119962
106
Handle
1426281
108
Upper side plate f/pipe holder
0150061
109
Lever f/motor tilt
0150039
110
Side plate f/pipe holder
0150065
114
Side plate
0150002
115
Spark arrester plate
0150076
116
Lock pin f/lock screw
0110098
117
Back plate excl. exhaust unit
0150017
118
Screw M12x25 UH
0110152
119
Mounted base plate
0150064
121
Extension rod - large
0150127
122
Elevating system
0150223
123
cross
0150214
124
Transverse shaft w/grooves
0150079
125
cross M12x25 CH
0110155
126
Back plate f/DISA-box
0110156
128
Taptite M4x10
0737607
129
Distance bushing
0150110
130
Blind stopper Ø20
0105153
131
Slide member
0150209
132
Pointed screw M12x45
0110158
133
Small shaft f/operation arm
0150136
134
Threaded rod f/stop
0101692
135
Disc for gas spring
0120636
136
Wave spring 18x10,5x1
0138010
137
Lid cover
0150085
138
Disc 12x40x3.5
0150151
139
screw M10x35
5465678
140
Handle M6x10
0150042
141
Cable f/emergency stop
7503336
143
Lining ring f/lock screw
0110099
144
Clamp f/lock ring
0110097
145
Holder f/main shaft - right
0150230
147
Nut M4
0207915
148
Main bearing cpl. - right
0150204
150
Thermo relay
-
151
Emergency stop comp.
0188892
152
Relay w/0-volt retease coil
-
153
Start/stop protection
0188893
154
Switch
-
Puller f/bearing cup
0105148

15
4.0 Technical Data
4.1 Technical Specifications
Model
RS 100
RSX 100
Grinding belt
100x1600
100x1600
Motor 3x230/460V 60 Hz
4,1 HP
4,1 HP
Class
IEC 34-1
IEC 34-1
IP class
54
54
Rpm.
1410 (1692)
1410 (1692)
Amp
8,8/5,1
8,8/5,1
Cos 
0,82
0,82
Watt
3000
3000
Belt speed
18(22) m/s
18(22) m/s
Drive wheel
Ø200x100
Ø200x100
Max. Pipe dimension
Ø76
Ø76
Min. Pipe dimension
Ø21
Ø21
Max. Pipe Dimension at 45tilt
Ø70
Ø70
Exhaust motor
-
0,5 HP
Weight
200 kg
205 kg
The noise level for this machine has been measured to 76 dB (A)
4.2 Dimensions
Fig.: 4.2

16
4.3 Accessories
Additional accessories such as front and rear stop for the pipe holder, exhaust system, and
contact rollers can be delivered from stock.
Grinding belts (item no. 9) are available with optional abrasive grits.
Contact rollers (items no. 17) are available with various diameters from ø21mm-ø70 mm.
Note that when the pipe notcher is tilted 45 , the largest pipe/ tube applicable is ø70 mm.
Desciption
Article No
Frontstop for pipe holder
1501244
Extraction unit for 100RSX
1055811
Cyclone complete
740681300
4.4 Wiring Diagram
SCANTOOL Pipe Notcher can be connected to 3x380-440V (50/60 Hz) and to 3x230 V
(60 Hz). Below please find a wiring diagram showing how to connect the machines to the
wiring supply.
3x400-440V, 50/60 Hz 3x230 V, 60 Hz
with exhaust system with exhaust system
3x400-440V, 50/60 Hz
without exhaust system
3x230 V, 60 Hz
without exhaust system

17
5.0 Warranty
5.1 Guarantee
If within 2 year of purchase this machine supplied by SCANTOOL A/S becomes defective
due to faulty materials or workmanship we guarantee to repair or replace the machine or
defective part or parts free of charge provided that:
1. The product is returned complete to one of our Service Branches or Official
Service Agents.
2. The product has not been misused or carelessly handled and in particular has
not been used in a manner contrary to the operating instructions.
3. Repairs have not been made or attempted by other than our own Service Staff
or the staff of our Official Service Agents.
4. Documentary proof of purchase date is produced when the goods are handed
in or sent for repair.
5. Wear parts are not covered by the warranty.
SCANTOOL A/S offers you five years guarantee on the electrical motor if the motor
becomes defective or even burns-out within the first 5 years from date of invoice.