Schaffner Ecosine Active Sync Operating manual

Schaffner EMV AG
Nordstrasse 11e |4542 Luterbach |Switzerland |Main [phone] |schaffner.com
USER AND INSTALLATION MANUAL
Ecosine Active Sync

1/188 User and Installation Manual Ecosine Active Sync
Revision: 2.1 (January 2023)
English version (original instructions)
The most current edition of these instructions and possible translations (PDF format) can be obtained
from your contact at the Schaffner organization or at schaffner.com/downloads.
Document name:
User and Installation Manual Ecosine Active Sync rev2.1.pdf
This document is valid for
Firmware package version: V01.01.04 or higher
Content of the firmware package:
Power module firmware: V03.02.06 or higher
Sync module firmware: V04.01.05 or higher
(For firmware version, see parameter P010)
Meaning of firmware version number:
V XX.xx.xx –hardware release, downwards incompatible
V xx.XX.xx –function version
V xx.xx.XX –small compatible changes

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Table Of Contents
1Version History ................................................................................7
2Introduction......................................................................................9
2.1 Purpose ............................................................................................................ 9
2.2 Additional Resources...................................................................................... 9
2.3 Naming convention ......................................................................................... 9
3General Safety Notes and Installation Guidelines for harmonic
filters....................................................................................................10
3.1 Important Information ................................................................................... 10
3.2 General Installation Notes ............................................................................ 10
3.3 Safety Notes and Regulations...................................................................... 10
4General Safety Notes and Installation Guidelines for AHF
accessories .........................................................................................11
4.1 Important Information ................................................................................... 11
4.2 General Installation Notes ............................................................................ 11
4.3 Safety Notes and Regulations...................................................................... 11
5Environmental Conditions / Exclusion of warranty.....................12
6Ecosine Active Sync Product Line Overview...............................14
6.1 Principle of operation.................................................................................... 14
6.2 Ecosine active sync system configuration ................................................. 15
6.2.1 Ecosine active sync power module FN3530 and FN3531 .................................................. 16
6.2.2 Ecosine active sync power module FN3540 and FN3541 .................................................. 17
6.2.3 Ecosine active sync Double Power Pack (DPP) FN3532 and FN3542 .............................. 18
6.2.4 Ecosine active sync cabinet version (cabinet + power modules)........................................ 20
6.3 Ecosine active sync cabinet version type code information..................... 21
6.4 Technical specification ecosine active sync power module versions...... 24
6.5 Technical specification ecosine active sync cabinet versions ................. 25

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6.6 Maximum output current by harmonics order ............................................ 26
6.7 Temperature derating of ecosine active sync power module.................... 27
6.8 Temperature derating of ecosine active sync cabinet version.................. 27
6.9 Sync Module SYNC300A............................................................................... 28
6.9.1 Technical specification for Sync module SYNC300A.......................................................... 29
6.9.2 Mechanical dimensions of SYNC300A................................................................................ 30
6.10 Sync Module SYNC300X ............................................................................ 30
6.11 Ecosine active sync HMI............................................................................ 31
6.12 Ecosine active sync display module......................................................... 32
6.12.1 RS485 communication ........................................................................................................ 33
6.12.2 AHF parameters and INI file................................................................................................ 33
6.12.3 Event log and LOG file ........................................................................................................ 33
6.12.4 Load and save AHF parameter set ..................................................................................... 33
7Mechanical Installation Guidelines...............................................34
7.1 Pre-Installation Guidelines ........................................................................... 34
7.1.1 Receiving ecosine active sync ............................................................................................ 34
7.1.2 Transportation and unpacking of power modules ............................................................... 34
7.1.3 Lifting................................................................................................................................... 35
7.1.4 Important note for installation.............................................................................................. 35
7.2 Mechanical installation of ecosine active sync power module ................. 36
7.2.1 Dimensions of an ecosine active sync power module......................................................... 36
7.2.2 Ecosine active sync power module mounting options......................................................... 38
7.3 Mechanical installation of ecosine active sync DPP.................................. 39
7.3.1 Dimensions of ecosine active sync DPP............................................................................. 39
7.3.2 Mounting options of ecosine active sync DPP .................................................................... 39
7.4 Mechanical installation inside customer cabinet........................................ 41
7.4.1 Customer cabinet requirements .......................................................................................... 41
7.4.2 Cooling requirements of customer cabinet.......................................................................... 41
7.5 Mechanical data of ecosine active sync cabinet version........................... 43
7.5.1 Dimensions of ecosine active sync cabinet version............................................................ 43
7.5.2 Cooling requirements of ecosine active sync cabinet versions........................................... 45
8Electrical Installation Guidelines..................................................46
8.1 Protection (Fuses, Breakers)........................................................................ 46
8.2 Installation with power factor correction (PFC) systems........................... 46

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8.3 Power Module electrical installation............................................................ 47
8.3.1 Connecting terminal locations ............................................................................................. 47
8.3.2 Connection of AC Mains...................................................................................................... 53
8.4 Sync Module electrical installation.............................................................. 54
8.4.1 Connecting terminal location............................................................................................... 54
8.4.2 Interconnection between Sync Module and Power Modules .............................................. 56
8.5 Ecosine active sync cabinet version electrical installation....................... 57
8.5.1 Connecting terminal locations ............................................................................................. 57
8.5.2 Connection of AC Mains...................................................................................................... 59
8.6 Connection of current transformers............................................................ 60
8.6.1 Connection of 3-phase 3-wire devices CT secondary output 5A........................................ 61
8.6.2 Connection of 3-phase 3-wire devices CT secondary output 1A........................................ 61
8.6.3 Connection of 3-phase 4-wire devices CT secondary output 5A........................................ 62
8.6.4 Connection of 3-phase 4-wire devices CT secondary output 1A........................................ 62
8.7 Current transformers specifications and cable selection.......................... 63
8.8 Current transformer specification for UL conformity................................. 66
8.9 Connection and verification of current measurements.............................. 66
8.9.1 CT connection for operation of single ecosine active sync power module ......................... 66
8.9.2 CT connection for operation of double power pack (DPP) ecosine active sync ................. 69
8.9.3 CT connection for operation of the sync module and multiple ecosine active sync power
modules 73
8.9.4CT connection for parallel operation of several ecosine active sync power modules without
sync module....................................................................................................................................... 77
8.9.5 Grounding of the current transformers ................................................................................ 81
8.9.6 Checking current transformers rotating field ....................................................................... 82
8.9.7 Checking current transformers phase assignment.............................................................. 83
8.10 HS-Bus connection (master-slave configuration).................................... 85
9Monitoring, and commissioning...................................................88
9.1 HMI functions................................................................................................. 88
9.1.1 Main screen......................................................................................................................... 88
9.1.2 Devices screen.................................................................................................................... 89
9.1.3 Parameter menu.................................................................................................................. 91
9.1.4 Parameter screens.............................................................................................................. 92
9.1.5 Parameter set backup and restore...................................................................................... 94
9.1.6 Event log.............................................................................................................................. 97
9.1.7 Oscilloscope measurement................................................................................................. 99
9.1.8 HMI settings....................................................................................................................... 102
9.1.9 Changing language of the HMI and AHF .......................................................................... 106
9.1.10 HMI accounts and passwords ........................................................................................... 106

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9.2 Display module functions........................................................................... 109
9.2.1 Boot window...................................................................................................................... 109
9.2.2 Home window.................................................................................................................... 109
9.2.3 Main menu......................................................................................................................... 110
9.3 Ways of Software Commissioning............................................................. 114
9.3.1 Commissioning via Ethernet.............................................................................................. 114
9.3.2 Commissioning via display module ................................................................................... 114
9.4 Commissioning procedure ......................................................................... 114
9.4.1 Common steps for all configurations................................................................................. 114
9.4.2 Single power module or asynchronous operation............................................................. 115
9.4.3 Double Power Pack (DPP) operation................................................................................ 117
9.4.4 Sync module operation (with SYNC300A installed).......................................................... 118
9.5 Status message ........................................................................................... 122
9.6 Error message.............................................................................................. 124
10 Parameter List ...........................................................................125
10.1 Parameter list of power module .............................................................. 126
10.1.1 Power module parameter group P0XX, P1XX: Measurements and information (read only)
126
10.1.2 Power module parameter group P2XX, P3XX: Commissioning parameters.................... 131
10.1.3 Power module parameter group P4XX: Compensation settings....................................... 134
10.1.4 Power module parameter group P6XX: Error message.................................................... 137
10.1.5 Power module parameter group P7XX: Transients........................................................... 138
10.1.6 Power module parameter group P8XX: FFT measurement.............................................. 138
10.2 Parameter list of sync module................................................................. 140
10.2.1 Sync module parameter group P0XX, P1XX: Measurements and information (read only)
140
10.2.2 Sync module parameter group P2XX and P3XX: Commissioning parameters ................ 143
10.2.3 Sync module parameter group P4XX: Compensation settings......................................... 149
10.2.4 Sync module parameter group P6XX, P7XX: Error message........................................... 152
10.2.5 Sync module parameter group P8XX: FFT measurement................................................ 153
10.2.6 Sync module parameter group P9XX: cabinet related values .......................................... 154
11 AHF Viewer Software.................................................................155
11.1 Requirements and Setup ......................................................................... 155
11.2 Connections.............................................................................................. 156
11.2.1 Connection via RS485....................................................................................................... 156
11.2.2 Direct connection via Ethernet .......................................................................................... 158
11.2.3 Connection via RS485 to ethernet adapter....................................................................... 160

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12 AHF Firmware Update Tool.......................................................167
12.1 Usage......................................................................................................... 167
12.2 Select serial port....................................................................................... 167
12.3 Search for devices.................................................................................... 168
12.4 Communication configuration................................................................. 171
12.5 Load firmware package............................................................................ 172
12.6 Upload Firmware....................................................................................... 173
13 Maintenance...............................................................................174
14 Abbreviation ..............................................................................175
15 Index of Figures.........................................................................176
16 Index of Tables ..........................................................................179
17 Appendix A: References...........................................................180
18 Appendix B ................................................................................181
18.1 Commissioning after longer storage ...................................................... 181
18.2 Type Plate of ecosine active sync........................................................... 182
19 Appendix C: Calculation example............................................183
19.1 Commutation notches.............................................................................. 183
19.1.1 Commutation notches calculation example 1.................................................................... 185
19.1.2 Commutation notches calculation example 2.................................................................... 186
19.1.3 Commutation notches calculation example 3.................................................................... 187

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1 Version History
Revision
Date
Description
1.0
February 2018
Initial version
1.1
March 2018
Added index of figures, index of tables
Optimized chapters order and content
Updated LED indication table and parameters list
1.2
May 2018
Added Figure 7-3 dimension of drill pattern for wall mount
Revised Group P4XX
1.3
June 2018
Added Appendix 17.2 Type Plate of ecosine active sync.
Corrected control response time from 300 µs (AHF Gen I) to 100 µs.
Corrected height of cabinet in chapter 6.5 to: 2328mm (including top Fan
and socket).
Replaced P203 (not used) by P559 in chapter 9.5.
1.4a
September 2018
Corrected description of X11 connector (valid for FW V03.01.02 or
higher)
1.5
March 2019
Added Sync Module (SYNC300A)
- Technical specification
- Electrical connection
Updated Firmware of power module information to V03.01.07 or higher
1.6
July 2019
- Updated Label and technical specification of power modules with UL.
- Updated parameters table of power modules for V03.02.03.
- Updated commissioning procedure with sync module.
- Changed description of P320 settings in chapter 8.2 (with new
Firmware V03.02.03 and higher, P320: Total current parallel = 120A
for master and slave modules)
1.7
October 2019
Introduction of the new firmware Update Tool software replacing the
bootloader in chapter 0
Additional information regarding the usage of the sync module
Update of terminal X11 description in Table 15
Update of the parameters lists for power module
Addition of the parameters lists for sync module
Additional details in the commissioning procedure
Additional appendix with calculation examples
Several minor corrections across the whole document
1.8
December 2019
Chapter 6.10: add description of SYNC300X
Chapter 8.7: more detail about CT secondary connection
Chapter 9.2.3: addition of screenshots of the display module interface
Chapter 10: update of the parameters lists of power module and sync
module
Chapter 0: updated instruction for AHF Firmware Update Tool V2.1.0.3
- introduction of the new firmware package
Minor corrections and clarification across the document

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2.0
December 2022
Introduction of the HMI with Chapter 9.1 and other mention across the
document.
Chapter 6.2: Addition of HMI in product code and update cabinet
versions table.
Chapter 6.6: addition of chapter. Maximum current by harmonic order
Chapter 8.9.6: Correction of some wrong parameter number
Chapter 10: Update of parameter list according to latest firmware
Chapter 11.2 first paragraph and Table 27: Error in service port
terminal number X15 -> X13
Chapter 11.2: New chapter with instruction to connect ecosine active
sync to an ethernet network (information previously maintained in a
separate document)
Document template updated to reflect the new Schaffner branding
Minor corrections and clarification across the document
2.1
January 2023
Cover picture updated
Table 2 split in two, versions with Sync module and without. Versions
order improved.
Adding missing values in Table 6 and Table 10
Drawing updated in Figure 7-8
Chapter 8.3.1 Additional information for powering the HMI.
Minor corrections and clarification across the document

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2 Introduction
2.1 Purpose
The ecosine active sync User and Installation Manual provides information for unpacking, installation
and commissioning of the active harmonic filter and describe mechanical and electrical installation of
the filter power module and cabinet version. It contains basic information about parameters and
communication as well as troubleshooting information.
The instructions are intended for use by qualified personnel. Reading and following these instructions
is mandatory. Particular attention needs to be given to the general safety notes and installation
guidelines (cautions and warnings)! always keep these instructions available with the filter(s).
Installation of the ecosine active sync filter, inspections for proper operation, and certain
troubleshooting measures may only be performed by qualified personnel. All other measures may be
performed by people who have read these instructions.
2.2 Additional Resources
The Schaffner group does provide a number of additional resources available at schaffner.com to
understand power quality in general and product in particular.
The ecosine active sync filter maintenance instruction provides information on maintenance and
testing for field service technicians, as well as disassembly and assembly instructions for wear parts.
2.3 Naming convention
In this document the acronym AHF, standing for Active Harmonic Filter, is often used in the text for
easier reading. It refers to the ecosine active sync power module, Double Power Pack (DPP) or
cabinet system.