schmalenberger FLUVO xanas 1,5 User manual

XANAS®
Counter-Current System
Operator`s Manual
Translation of the original
27258-E
GB

Operator`s Manual
2
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
XANAS®
Version: 27258-E
Table of Contents
1. General information............................................................................................................4
1.1. Warranty notice ........................................................................................................................... 4
1.2. General information..................................................................................................................... 4
1.3. Proper use .................................................................................................................................... 4
2. Safety Instructions ..............................................................................................................6
2.1. General information..................................................................................................................... 6
2.2. Marking ........................................................................................................................................ 6
2.3. Safety instructions for the operator ............................................................................................ 7
3. Description of the device / general technical data ...............................................................8
3.1. Technical data for pump kit (sample selection............................................................................ 8
3.2. Pipe dimensioning........................................................................................................................ 9
3.3. Device Units................................................................................................................................ 11
3.4. Abbreviations ............................................................................................................................. 11
4. Other applicable documents..............................................................................................11
5. Installation instructions for installation kit (isolated design) ..............................................12
5.1. Planning the pump shaf ............................................................................................................. 12
5.2. Scope of delivery........................................................................................................................14
5.3. Installation depth ....................................................................................................................... 15
5.4. Preparation for installation preassembled pool........................................................................ 15
5.5. Preparation for installation preassembled pool........................................................................17
5.6. Preparation for installation of stainless steel pool .................................................................... 18
5.7. Concrete pool (tiled –with or without liquid seal, liner)........................................................... 19
5.8. Preassembled pool.....................................................................................................................20
5.9. Stainless steel pool..................................................................................................................... 21
5.10. Pipeline adapter / pump connection...................................................................................... 21
5.11. Retro-fitting ............................................................................................................................ 24
6. Assembly kit installation instructions ................................................................................ 25
6.1. Assembly (general).....................................................................................................................25
6.2. Assembly of concrete pool (tiled - with or without liquid seal) ................................................27
6.3. Concrete pool (liner) .................................................................................................................. 29
6.4. Preassembled pool.....................................................................................................................30
6.5. Stainless steel pool..................................................................................................................... 30
7. operation..........................................................................................................................31
7.1. Switching On/ Off....................................................................................................................... 31
7.2. Regulating the intensity .............................................................................................................31
8. Troubleshooting................................................................................................................33
9. Taking out of operation / winter storage ........................................................................... 34
9.1. Draining the pool........................................................................................................................ 34
9.2. Winter storage of the nozzle head............................................................................................. 35
9.3. Draining the Pump ..................................................................................................................... 35
10. Maintenance and repairs................................................................................................... 36
10.1. General information ............................................................................................................... 36

Operator`s Manual
XANAS®
Version: 27258-E
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
3
10.2. Maintenance ...........................................................................................................................36
10.3. Repairs.....................................................................................................................................36
11. Exploded drawings –overview of parts/ spare .................................................................. 37
11.1. Installation kit PU....................................................................................................................37
11.2. Installation kit INOX ................................................................................................................37
11.3. Assembly kit ABS –manual control ........................................................................................38
11.4. Assembly kit INOX –manual control ......................................................................................38
11.5. Assembly kit ABS –sensor control..........................................................................................39
11.6. Assembly kit INOX –sensor control........................................................................................39

Operator`s Manual
4
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
XANAS®
Version: 27258-E
1. General information
1.1. Warranty notice
Failure to comply with the information provided in this operator's manual voids all claims under
warrantee.
1.2. General information
All parts in contact with media are designed for water quality according to DIN 19643.
This counter-current system (XANAS®) represents the state of the art. It has been manufactured with the
greatest care and is subject to continuous quality control.
This Operator’s Manual contains important information to ensure that the counter-current system is
operated safely, properly and economically. Your strict observance is necessary to prevent dangers and
ensure a long service life for the counter-current system.
This operator's manual does not take into consideration local requirements. The operator is responsible
for ensuring these requirements are met, including personnel retained to assemble the system.
The rating plate indicates the series and frame size, the most important operating data and the factory
number. If additional information is required, please always specify it when reordering or ordering spare
parts.
1.3. Proper use
The counter-current system was designed for use in private swimming pools. Therefore it should not be
installed in public swimming pools. The entire system or parts of it are not suitable for use in other
systems. Accordingly we explicitly instruct you only to use such parts or the entire system for their
intended purpose.
The counter-current system must not be operated beyond the values specified in technical data (3.1). If
you have any questions, please contact your Customer Service representative or the manufacturer.
Not suitable for salt electrolysis systems.

Operator`s Manual
XANAS®
Version: 27258-E
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
5
Partially suitable for salt electrolysis systems.
Fig. 1 Installation housing equalizing tension point (example PU)
Chlorinated
water
Salt
electrolysis
Brine-/ sea
water
Equalizing tension
E
W
E
Sacrificial anode
-
E
E
E
≙
Recommendation
W
≙
Important
Important note!
Make certain when the pool is emptied that no direct sunlight strikes the plastic elements.
Cover immediately!

Operator`s Manual
6
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
XANAS®
Version: 27258-E
2. Safety Instructions
2.1. General information
• Make certain before commissioning that the operating personnel have read and understood the
operator's manual. It is the owner rather than the operator who is responsible for safety.
• Make certain the safety requirements and laws for the use of counter-current systems which apply
to the operating company and/or country in which the system is operated are observed.
•
• All parts that come in contact with medium are resistant up to an absolute salt content of 3000 mg/l
Cl-. If higher concentrations of salt are present, please contact the manufacturer.
• Use the counter-current system only when it is in flawless condition technically and according to its
intended purpose. Be conscious of safety and dangers and observe all the instructions of this
Operator’s Manual!
• Eliminate all malfunctions that could have a detrimental effect on safety immediately.
• Before making repairs to the counter-current system, disconnect it from its electrical power source
and prevent it from being turned on again!
• Repairs of any nature must only be made by qualified specialists. The counter-current system must
also be emptied.
• The operator must ensure that
- the operator's manual is always available for operating personnel,
- the instructions in the operator's manual are observed,
- the counter-current system is stopped immediately if any abnormal electrical voltages, vibrations,
temperatures, noises, vibrations, leaks, or other faults occur.
2.2. Marking
The following symbols are used in this operator's manual to make special reference to dangers.
Caution! Risk of injury! / Attention! Risk of damage!
This symbol warns of hazards due to mechanical effects and of actions that will damage
the product.
Caution! Danger of death!
This symbol warns you of dangers due to electrical current.
Important note!
Notices placed directly on the pump, such as the arrow for direction of rotation, must always be
observed and must be maintained in legible condition.

Operator`s Manual
XANAS®
Version: 27258-E
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
7
2.3. Safety instructions for the operator
Electrical equipment must only be installed and serviced by qualified personnel.
Applicable safety regulations and equipment requirements at the installation site must be observed.
The term qualified specialist (Fachkraft) is defined in VDE 0105 and IEC 364. This operator's manual does
not contain any information for non-qualified persons.
We explicitly draw to your attention that the stipulations of the EC prohibit the use of non-qualified
persons on electrical systems.
Danger of lethal electrical current!
Electrical connections must only be made by a professional electrician in accordance with
VDE Regulation 0100. Observe the local requirements of the responsible electrical power
provider as well as standards and safety requirements for electrical systems in swimming
pools.
Comply with DIN EN 13451!
Note!
Comply with DIN EN 13451 in the design of the suction unit.

Operator`s Manual
8
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
XANAS®
Version: 27258-E
3. Description of the device / general technical data
▪The counter-current system meets the requirements of the VDE regulations.
▪The electric motor and pump through which water flows are electrically separated.
▪The electric motor corresponds to protection type IP 55.
▪The counter-current system as a whole meets the requirements of protection class I.
3.1. Technical data for pump kit (sample selection
XANAS® 4,0 (FU)
4,0 kW
3~ 690 V
50 Hz (60 Hz)
Δ400V |Y690V
8,5 A (7,9 A)
(1.200 -) 2.900 min-1
1.200 l/min (72 m³/h)
2,0 bar
50° C
4.500 mg/l Cl
71 +2dB(A)
DN65 / DN80
43 kg (51 kg)
98426 (98392)
XANAS® 3,0 (FU)
3,0 kW
3~ 400 V
Δ230V |Y400V
6,6 A (6,2 A)
1.000 l/min (60 m³/h)
1,9 bar
70 +2dB(A)
Druckseite DN50 / Saugseite DN 65
36,5 kg (45 kg)
98425 (98391)
XANAS® 2,2 WS
2,2 kW
1~ 230 V
230 V
13,0 A
900 l/min (54 m³/h)
1,5 bar
67 +2dB(A)
29,5 kg (38 kg)
98424
XANAS® 1,9 WS
1,9 kW
1~ 230 V
230 V
11,5 A
800 l/min (48 m³/h)
1,4 bar
98423
XANAS® 1,9 (FU)
1,9 kW
3~ 400 V
Δ230V |Y400V
4,1 A (4,6 A)
98422 (98390)
XANAS® 1,5 WS
1,5 kW
1~ 230 V
230 V
9,5 A
2.900 min-1
700 l/min (42 m³/h)
1,2 bar
65 +2dB(A)
27,5 kg
98421
XANAS® 1,5
1,5 kW
3~ 400 V
Δ230V |Y400V
2,9 A
98420
System type:
Output
Mains voltage
Mains frequency
Motor voltage
Rated current (Imax)
Speed
max. pump capacity
max. delivery pressure
max. water temper- ature
Usage limit (pump only)
expected acoustic pressure level
Connections
Weight
Item no. PBS
Definition of abbreviations used
WS - Single-phase alternating current motor (German Wechselstrommotor)
FU - Frequency inverter (German Frequenzumrichter), drive controller, speed-controlled pump

Operator`s Manual
XANAS®
Version: 27258-E
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
9
3.2. Pipe dimensioning
3.2.1. Flow speeds
To prevent impacts due to acceleration or delay, the flow speed should be kept uniform in the pipelines.
The following approximate values are cited in the relevant sources (for pipework up to 6m, the following
exemplary recommendations apply):
Empfohlene Flow speed
(by Water)
42 m³/h
48 m³/h
60 m³/h
72 m³/h
Suction line
1,0 –1,5 m/s
DN 100
DN 125
DN 125
DN150
Pressure line
2,5 –3,0 m/s
DN 65
DN 80
DN 100
DN 100
An economical speed is the determining factor for the dimensioning. It is derived from the optimum of
the total of investment costs for the pipeline, the investment costs for the machine system (pumps,
compressor) and the energy and maintenance costs over the entire operating time.
Note!
For pipelines longer than 6m, the nominal width must be enlarged, for example on the
suction side from DN100 to DN125 and on the pressure side from DN80 to DN100. To keep
pipeline resistances as low as possible, always use pipelines with bends, not angles, and
use 45° T-pieces instead of 90° T-pieces.
3.2.2. Flow Losses - Pipes and Elements
Water, 48 m³/h; turbulent flow; roughness value: 0.1 mm
Flow losses in the entire pipeline (pressure and suction side) must be noted.
Flow losses must be keptlow in the components that are used.

Operator`s Manual
10
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
XANAS®
Version: 27258-E
Fig. 2 Sample flow values
Pipe, 30 m, PVC hard,
DIN 19532
Pressure loss
Flow speed
DN 80
0,263 bar
2,562 m/s
DN 100
0,095 bar
1,718 m/s
DN 150
0,014 bar
0,812 m/s
DN 80
Pressure loss
Flow speed
45° Pipe bend
0,015 bar
2,562 m/s
90° Pipe bend
0,006 bar
2,562 m/s
DN 80
Pressure loss
Flow speed
Abrupt pipe contraction
DN80 to DN50
0,278 bar
2,562 m/s
edged run-in under
angle
0,027 bar
2,562 m/s

Operator`s Manual
XANAS®
Version: 27258-E
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
11
3.3. Device Units
The counter-current system is delivered in 3 modules:
1. Pump kit
2. Installation kit
3. Assembly kit
Fig. 3
The installation kit and the assembly kit are always different and depend on the type of pool.
The pump kit is available in an isolated design.
Note!
For details regarding assembly and connecting the pump kit see Operator's Manual
27220.
3.4. Abbreviations
•A Preassembled pool (GFK, PP, PVC, or similar)
•B Concrete tile pool
•H Concrete liner pool
•S Concrete tile pool, with and without liquid sealing
•E Stainless steel pool (to be welded on)
4. Other applicable documents
•No. 27220 - Operator's Manual for WK
•No. 27248 - Operator's Manual for control box
•No. 27263 - Operator's Manual for XANAS® electrical installation
•No. 27251 - Operator's Manual for converter box
•No. 27136 - Operator's Manual for drilling templates
•To place a FU-controlled system in operation, follow the instructions in the
"INVEOR Drive Controller" Operator's Manual.
http://www.kostal-industrie-elektrik.com/de-DE/Download/Antriebstechnik

Operator`s Manual
12
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
XANAS®
Version: 27258-E
5. Installation instructions for installation kit (isolated design)
5.1. Planning the pump shaft
Note!
Ensure a sufficiently large and ventilated pump shaft or technical room.
Fig. 4 Installation suggestion for isolated design (figure: preassembled pool design)
Below are some installation suggestions
Guide the air connection and
cable protection cover above
the water level!

Operator`s Manual
XANAS®
Version: 27258-E
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
13

Operator`s Manual
14
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
XANAS®
Version: 27258-E
5.2. Scope of delivery
Fig. 5 Preparation for installation (picture exemplary)
▪Installation housing (in some cases with clamping ring or similar device)
▪PVC pipe connections
▪Cable protection system
▪Air connection and check valve
▪Liquid seal for plastic thread
▪Possible tool
Note!
Seal the plastic thread with suitable liquid seal.
Article no. 70254 (thread and 100ml tube sealing) is included with the installation kit
(depending on design)!

Operator`s Manual
XANAS®
Version: 27258-E
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
15
5.3. Installation depth
Fig. 6
5.4. Preparation for installation preassembled pool
Fig. 7 Air connection and cable protection
Note!
Guide the air connection and cable protection cover above the water level!
Note!
The centre nozzle does
not correspond tot he
centre installation kit

Operator`s Manual
16
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
XANAS®
Version: 27258-E
Fig. 8
Note!
Install the cable protection system securely (before backfilling or concrete work)!
Attention!
Do not remove the protective sticker until the pipeline is installed!

Operator`s Manual
XANAS®
Version: 27258-E
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
17
5.5. Preparation for installation preassembled pool
Fig. 9 Drilling template for preassembled pool
Note!
Note the Operator's Manual for drilling templates (27136)
Fig. 10 Hole pattern and detail of pool –pressembled pool
Water level
23,5 (Center nozzle)

Operator`s Manual
18
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
XANAS®
Version: 27258-E
5.6. Preparation for installation of stainless steel pool
Fig. 11 Detail of stainless steel pool
Water level
23,5 (Center nozzle)

Operator`s Manual
XANAS®
Version: 27258-E
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
19
5.7. Concrete pool (tiled –with or without liquid seal, liner)
Fig. 12 Example illustration: Brush-applied sealant design (liquid seal)
Fig. 13 Removing the rear polystyrene formwork, but not the protective sticker yet.

Operator`s Manual
20
Schmalenberger GmbH + Co. KG
D-72072 Tübingen / Germany
XANAS®
Version: 27258-E
5.8. Preassembled pool
Fig. 14 Mounting the clemp ring
Fig. 15 Mounting the installation housing (observe tightening torque –15Nm)
Note!
Install the clamp
gasket on the inside of
the pool!