Schmalz VS-W-D Series User manual

Vakuum switch Pressure
switch
VS-W-D
Series
30.30.01.00035_EN
Status 03.2014 / Index 01
J. Schmalz GmbH, Aacher Straße 29, D-72293 Glatten
Tel [phone], Fax -259
MODE
1
2
Safety
These operating instructions contain important information on
the use of vacuum switches. Please read them carefully and
keep them in a safe place for future reference.
You must read and understand these operating instructions
before connecting and using the vacuum switch.
Always comply with these instructions and observe the safety
notes and warnings.
Warnings:
The vacuum switch may not be used outside the specified
performance limits, since this can result in malfunctions and/or
destruction of the switch!
The vacuum switch may not be used in explosion-hazard areas,
since it may cause fires and explosions!
The switch may not be used for safety-relevant functions
The switch may not be opened for any purpose (including
repairs)! Opening the switch may damage it and may also result
in injuries!
The switch may be used only with
power supply units which provide
a protective low voltage (PELV) and with
reliable isolation of the supply voltage
in accordance with EN60204. PELV
Caution:
Do not carry the vacuum switch by its cable, and do not pull the cable.
Protect the switch against mechanical interference (tearing off).
Switch off the supply voltage before connecting the switch.
Do not expose the switch to splash-water.
Never insert any objects (such as wires, tools, etc.) into the vacuum
connection of the switch.
1. Front panel
Display:
Preset values in setting mode.
Vacuum level in measurement
mode.
The minus sign is not
displayed when pressure
unit bar, inHg or mmHg is
selected (VS-V-W-D).
Mode
Button to select the different modes.
Up & Down
Buttons to change settings.
LED Output 1
and Output 2
Switching indicator,
Output 1 = red, Output 2 = green.
2. Connecting power supply in normal operation
After connecting the power supply, in the display panel you can
see the presetted values.
When connecting the power supply do not push any key.
Type
Selected
pressure unit
Display
Measured
pressure
3. Zero-point adjustment
Adjust the zero-point only when the vacuum/pressure line is not
connected. To adjust the zero-point, push the ”Mode“-key at
least 3 seconds.
Display Measured
patm
Hold for
min. 3 sec
Zero-point
adjusted
4. Clear All
If the switch was wrongly programmed, it can be set back in
to the factory settings.
All stored values are cleared. To accomplish this function,
disconnect the switch from the power supply. Whilst pushing the
”Mode“-key” and the ”Up“-key, connect the power supply again.
Push and hold both keys simultaneous
After connecting the power supply, the display shows “CLA“.
When you release the buttons, the presetted pressure unit is
displayed by “ -bA” resp. ”bA”.
When pushing the ”Mode“-key one time, the selected pressure
unit is confirmed and stored.
1x
To adjust an other pressure unit see paragraph 6.3
5. Factory settings
The switch is delivered with following factory settings
Unit
Output 1
Output 2
bar
HYS, N.O.
HYS, N.O.
This setting can be changed (programmed).
The programming is described in the following paragraph.
A built-in EEPROM retains data for a period of min. 10 years.
The data are min. 10.000 times rewritable.
N.O = normally open, N.C. = normal closed,
HYS = operating mode „Hysteresis mode“
The initial settings of the operating mode is shown
in the table in paragraph 8.
6. Setting of output configuration (N.O. or N.C.) and
pressure unit (e.g. bar).
To adjust the output configuration and the pressure unit, push
and hold the ”Mode”-key, the push the “Up“-key.
hold
The display is alternating between “ou I“ and ”n.o.”
6.1 Selection N.O. or N.C. of output 1
To change the setting, push ”Up”- or “Down”-key.
Store the settings with the “Mode”-key
1x
Now the display switches to the selection of output 2,
the display changes from ”ou 2” to ”n.o.”
6.2 Selection N.O. or N.C. of output 2
To change the setting, push ”Up”- or “Down”-key.
Store the settings with the “Mode”-key.
1x
bar
Now the display switches to the selection of the pressure unit.
6.3 Adjust the pressure unit
To change the setting, push ”Up”- or “Down”-key.
mmHg
kPa
inHg
Store the settings with the “Mode”-key.
1x
Possible pressure units for VS-V-W-D
Unit
bar
mmHg
inHg
kPa
Symbol
Possible pressure units for VS-P10-W-D
Unit
psi
kgf/cm²
MPa
bar
Symbol
7. Adjusting the operating mode
7.1 Adjusting output 1
Example: Switch VS-V-W-D, output 1 has the operating mode
“Hysteresis-mode“.
switching point: -0,6 bar
hysteresis: 0,15 bar
Further information to the modes see paragraph 8.
Adjusting the operating mode
To select output 1, push ”Mode”-key 2x.
2x
wait 2 sec
After 2 seconds, the display is alternating between “ou I“
and the preadjusted operating mode.
Push the ”Up”- or “Down”-key until “HYS“ for the desired
switching mode „Hysteresis-mode“ is displayed.
Store the settings with the “Mode”-key.
1x
Setting switching point and hysteresis
To select the switching point of output 1 push ”Mode”-key 1x.
1x
wait 2 sec
After 2 seconds, the display is alternating between “H-1“
and the preadjusted value.
To adjust the switching point, push the ”Up”- or “Down”-key
until the desired value is displayed.
Store the settings with the “Mode”-key.
1x
Now the display switches to the selection of the hysteresis.
The display is alternating between “h-1“ and the preadjusted
value.
To adjust the hysteresis, push the ”Up”- or “Down”-key until
the desired value is displayed.
Store the settings with the “Mode”-key
1x
7.2 Adjusting output 2
Example: Switch VS-V-W-D, output 2 has the operating mode
“Window comparator mode“
Switching points are between -0,57 bar and -0,83 bar
(lower margin A=-0,57, upper margin b = -0,83)
Further information to the modes see paragraph 8.
Adjusting the operating mode
To select output 2, push ”Mode”-key 4x
4x
wait 2 sec
After 2 seconds, the display is alternating between
“ou 2“ and “HYS“.
Push the ”Up”- or “Down”-key until “CnP“ for the desired
switching mode “Window Comparator Mode“ is
displayed.
Store the settings with the “Mode”-key.
1x
Adjusting the lower and the upper margin
To select the lower margin of output 2, push ”Mode”-key 3x
3x
wait 2 sec
After 2 seconds, The display is alternating between “A-2“
and the preadjusted value.
Push the ”Up”- or “Down”-key until the desired value is
displayed.
Store the settings with the “Mode”-key.
1x
Now the display switches to the adjustment of the upper
margin. The display is alternating between “b-2“ and the
preadjusted value.
1
2
Display
Mode
Up
Down
LED
Output 2
LED
Output 1

Vakuum switch Pressure
switch
VS-W-D
Series
30.30.01.00035_EN
Status 03.2014 / Index 01
J. Schmalz GmbH, Aacher Straße 29, D-72293 Glatten
Tel [phone], Fax -259
MODE
1
2
To adjust the upper margin, push ”Up”- or “Down”-key.
Store the settings with the “Mode”-key.
1x
8. Operating modes of the outputs
The outputs can be operated in two different modes.
Each output can be adjusted independent of the other.
The modes are described in the following.
8.1 Hysteresis mode
Settings are switching point
H and hysteresis h.
Example: VS-V-W-D
H= -0.60 bar
h= 0.15 bar
N.O. (Normally Open)
0 bar
hoff on off
H
-1 bar
At 0 bar, the digital output is off.
When the vacuum level increases up to the switching point H,
the digital output switches on. As long as the vacuum is higher
than -0.45 bar ( = 0.6 bar - 0.15 bar), the digital output stays on.
When the vacuum decreases and passes -0.45 bar, the digital
output switches off.
For the configuration of N.C. (Normally Closed), the output
switches reverse ( off > H, on < H-h).
Factory setting: Output 1 & 2 in Hysteresis mode
VS-V-W-D
mmHg
inHg
kPa
bar
H - 1
345
13.6
-46
0.46
h - 1
50
2.0
-7
0.07
H - 2
595
23.4
-79
0.79
h - 2
50
2.0
-7
0.07
VS-P10-W-D
psi
kgf/cm²
MPa
bar
H –1
67
4.75
0.46
4.6
h - 1
10
0,70
0.07
0.7
H - 2
115
8.2
0.79
7.9
h - 2
10
0.7
0.07
0.7
8.2 Window Comparator mode
Settings are lower margin A
and upper margin b.
Example: VS-V-W-D
A= -0.45 bar
b= -0.60 bar
N.O. (Normally Open)
0 bar
Aoff
won on on
b
-1 bar off off
At 0 bar, the digital output is off.
When the vacuum level increases up to the lower margin A,
the digital output switches on. As long as the vacuum level is in
the ”window” between the lower margin A and the upper
margin b, the digital output stays on.
When the vacuum level becomes higher than the
upper margin b, the digital output switches off.
For the configuration of N.C. (Normally Closed), the output
switches reverse (A < off < b, A < on > b).
Factory setting: Output 1 & 2 in Window Comparator mode
VS-V-W-D
mmHg
inHg
kPa
bar
A - 1
195
7.6
-26
0.26
b- 1
400
15.6
-53
0.53
A - 2
495
19.4
-66
0.66
b - 2
645
25.4
-86
0.86
VS-P10-W-D
psi
kgf/cm²
MPa
bar
A - 1
38
2.7
0.26
2.6
b- 1
77
5.5
0.53
5.3
A - 2
96
6.85
0.66
6.6
b - 2
125
8.90
0.86
8.6
9. Display of Peak and Bottom values
The built-in memory stores in normal operation the peak value
and bottom value since the switch was connected to the power
supply.
These will be displayed as follow:
To display the peak valve, push the ”Up”-key
1x
Peak value
To display the bottom valve, push the ”Down”-key
1x
bottom value
10. Rotate display
If the mounting position is twisted (rotated on head), the display
can be rotated . When connecting the power supply, push and
hold the buttons “Up” and “Down”.
Note that the decimal point lights up now at the upper
margin of the display. The functions keys retain their
function , that means that the “Up“-key shows downwards
in twisted mounting position !
11. Locking the set values
11.1 Standard versions
Whilst pushing the ”Mode“-key, push the ”Down“-key. The
switch is locked, which means that the set values can’t be
changed. On the display appears ”LoC”, the switch is locked.
hold
When doing this once more, the switch gets unlocked and the
settings can be changed again.
On the display appears ”UnC”, the switch is unlocked.
hold
11.2 Version with PIN code (VS-...-C-...)
The lock prevents unauthorised persons changing the settings.
A 3-digit number combination (PIN code) guarantees that only
people who know the PIN code (set by the operator) can change
the settings.
Activating the lock:
To activate the lock, press and hold the “Mode” button, then
press the “Down” button.
hold
Press the “Up” or “Down” button to change the right digit.
The value for the right digit is saved when you press the “Mode”
button. The centre digit flashes.
1x
The centre digit can now be changed. Press the “Mode” button
again to change the left digit.
When the “Mode” button is pressed again, the PIN code entered
is saved. “LoC” appears on the display and the lock is activated.
1x
Deactivating the lock:
To deactivate the lock, press and hold the “Mode” button, then
press the “Down” button.
“000” appears on the display and the right digit flashes.
hold
The saved PIN code must be entered as described above for
locking. If the PIN code is correct, “UnC” is displayed and the
switch is unlocked.
1x
If the PIN code is incorrect, “LoC” is displayed and the switch
remains locked.
1x
If you forget the PIN code saved, the switch can be
unlocked in the SCHMALZ factory.
12. Error messages
Error
Message
Solution
Pressure during Zero-
point adjustment was
higher than ±3% F.S.
Make Zero-point
adjustment again at
environment pressure.
Overcurrent at
Output 1
Loaded current
exceeds rated power
Overcurrent at
Output 2
of 180 mA max.
Check output.
*
Applied pressure
exceeds measuring
range.
Apply pressure within
the measuring range.
EEPROM defective,
calibration storage
could not be read
anymore
Switch defective,
replace it
* A display change from 0.00 to –FF or e.g. 0.01 at a
tmospheric pressure is not an error, but caused by
fluctuations in the air pressure.
This can be rectified by setting the zero point.
The zero point must also be set after performing a “Clear
all” (CLA).

Vakuum switch Pressure
switch
VS-W-D
Series
30.30.01.00035_EN
Status 03.2014 / Index 01
J. Schmalz GmbH, Aacher Straße 29, D-72293 Glatten
Tel [phone], Fax -259
MODE
1
2
VS-V-W-D-PNP
VS-V-W-D-PNP-C
VS-V-W-D-NPN
VS-P10-W-D-PNP
VS-P10-W-D-PNP-C
VS-P10-W-D-NPN
Art. #
10.06.02.00113
10.06.02.00271
10.06.02.00126
10.06.02.00114
10.06.02.00272
10.06.02.00127
Pressure
range
0 -1 bar
(0 -29.5 inHg)
0 -1 bar
(0 -29.5 inHg)
0 -1 bar
(0 -29.5 inHg)
0 10 bar
(0 145 psi)
0 10 bar
(0 145 psi)
0 10 bar
(0 145 psi)
Overpressure
5 bar
(72.5 psi)
5 bar
(72.5 psi)
5 bar
(72.5 psi)
16 bar
(232 psi)
16 bar
(232 psi)
16 bar
(232 psi)
Circuits
Pin Connection
1 V+
2 Switch Output 2
3 GND
4 Switch Output 1
Dimension / Colour codes of Schmalz cables
If the switch is used in a moist environment, the reference
connection (for ambient or reference pressure) must be
connected to a deaeration hose (i 3 mm) which leads to a dry
environment.
Maximum torque:
M3: 1.5 Nm, G1/8”: 1.5 Nm
If higher torque is required, use a flange (see below)!
Technical Data
Media
Non corrosive gases and non lubricated air
Operation accuracy
1% F.S.
Power supply
10.8 30 VDC (Protected extra-low voltage PELV),
Max. 10% ripple (P-P), Reverse voltage protection
Thermal error
3% F.S. in range 0 50 °C (32 122 °F)
Response time
< 5 ms
2 Switch Output
N.O, or N.C. separate selective, max. 180 mA,
LED-indication on display, short circuit-proof,
PNP or NPN version
Current consumption
< 55 mA
Dielectric strength
1,000 VDC 1 min
Insulation resistance
> 100 Mat 500 VDC
Output resistance NPN
780 Kin open state
Interference emission
As per DIN EN 50081-1
Display
3-digit 7- segment LED
Immunity to interference
As per DIN EN 50082-2
Pressure units
VS-V-D: bar, mmHg, inHg, kPa
VS-P10-D: bar, psi, kgf/cm² ,Mpa
Operating temperature range
0 50 °C (32 122 °F)
Storage temperature range
-10 60 °C (14 140 °F)
Display resolution
VS-V-D: 0.01 bar, 5 mmHg, 0.2 inHg, 1 kPa
VS-P10-D: 0.1 bar, 1 psi, 0.05 kgf/cm², 0.01 MPa
Operating humidity range
10 ~ 90 % RH
Vibration resistance
1055 Hz 1.5 mm (0.06”), XYZ, 2hrs
Hysteresis
Hysteresis mode (0-100%) or Windows Comparator
mode separate selective
Shock resistance
10 G XYZ
Mass
35 g (1.24 oz)
Electrical connection
Connector M8, 4-pin
Immunity to interference: The following minimum operating quality is guaranteed
when there is interference from electromagnetic HF-Fields as per ENV 50140 and
ENV 50141: The switch point can be modified bymax. 10%.
Air connection
G1/8” M
Protection
IP 65 (without venting tube IP40)
24
13
1 Vakuumconnection
2 Reference connection
3 M8 electrical connection
Flange
Artikel-Nr. 10.06.02.00116
Panel-mounting set
Artikel-Nr. 10.06.02.00115