Schmalz Compact Terminal SCTSi User manual

Compact Terminal SCTSi (PROFINET, EtherNet/IP, EtherCAT)
Operating Instructions
WWW.SCHMALZ.COM EN-US · 30.30.01.02237 · 00 · 04/20

Note
The Operating instructions were originally written in German. Store in a safe place for future reference.
Subject to technical changes without notice. No responsibility is taken for printing or other types of er-
rors.
Published by
© J.SchmalzGmbH, 04/20
This document is protected by copyright. J.SchmalzGmbH retains the rights established thereby. Repro-
duction of the contents, in full or in part, is only permitted within the limits of the legal provisions of
copyright law. Any modifications to or abridgments of the document are prohibited without explicit writ-
ten agreement from J.SchmalzGmbH.
Contact
J. Schmalz GmbH
Johannes-Schmalz-Str. 1
72293 Glatten, Germany
T: [phone]
[email protected]
www.schmalz.com
Contact information for Schmalz companies and trade partners worldwide can be found at:
www.schmalz.com/salesnetwork
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Contents
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Contents
1 Important Information ...................................................................................................................................6
1.1 Note on Using this Document ............................................................................................................... 6
1.2 The technical documentation is part of the product ........................................................................... 6
1.3 Type Plate ............................................................................................................................................... 6
1.4 Warnings in This Document................................................................................................................... 7
1.5 Symbol..................................................................................................................................................... 7
1.6 Trademark............................................................................................................................................... 7
2 Fundamental Safety Instructions...................................................................................................................8
2.1 Emissions ................................................................................................................................................. 8
2.2 Intended Use........................................................................................................................................... 8
2.3 Non-Intended Use .................................................................................................................................. 8
2.4 Personnel Qualifications ........................................................................................................................ 9
3 Product Description ......................................................................................................................................10
3.1 Compact Terminal Description ............................................................................................................ 10
3.1.1 Variants and Product Keys ........................................................................................................ 10
3.1.2 Components of the Compact Terminal SCTSi .......................................................................... 12
3.2 Bus Module Description ....................................................................................................................... 13
3.2.1 Description ................................................................................................................................. 13
3.2.2 Bus Module Displays.................................................................................................................. 13
3.3 Description of the Ejector .................................................................................................................... 16
3.3.1 Ejector Variants.......................................................................................................................... 17
3.3.2 Ejector Displays and Operating Elements ................................................................................ 19
3.4 IO-Link Class B Master .......................................................................................................................... 19
3.4.1 Description ................................................................................................................................. 20
3.4.2 Display ........................................................................................................................................ 21
3.5 DI module ............................................................................................................................................. 21
3.5.1 Description ................................................................................................................................. 21
3.5.2 Display ........................................................................................................................................ 22
4 Technical Data ...............................................................................................................................................23
4.1 Operation and Storage Conditions ..................................................................................................... 23
4.2 Electrical and Technical Parameters .................................................................................................... 23
4.3 Mechanical Data................................................................................................................................... 24
4.3.1 Performance Data...................................................................................................................... 24
4.3.2 Dimensions................................................................................................................................. 25
4.3.3 Terminal Mass ............................................................................................................................ 26
4.3.4 Factory Settings ......................................................................................................................... 26
4.3.5 Pneumatic circuit plans ............................................................................................................. 27
5 Interfaces .......................................................................................................................................................29
5.1 Industrial Ethernet ............................................................................................................................... 29
5.1.1 TCP/IP Configuration .................................................................................................................29
5.2 Process Data.......................................................................................................................................... 29
5.2.1 Protocol-Specific Settings and Information ............................................................................. 29
5.2.2 Input Process Data ..................................................................................................................... 31
5.2.3 Output Process Data.................................................................................................................. 35
5.3 Parameter data..................................................................................................................................... 37
5.4 Near Field Communication NFC........................................................................................................... 43

Contents
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6 Component Functions...................................................................................................................................44
6.1 Overview of Functions ......................................................................................................................... 44
6.2 Bus Module Functions .......................................................................................................................... 45
6.2.1 System Commands (0x0002)......................................................................................................45
6.2.2 Device Identification ................................................................................................................. 46
6.2.3 User-Specific Localization..........................................................................................................48
6.2.4 Access Rights: PIN Code for NFC Write Protection (0x005B) ................................................... 49
6.3 Device Status of the Whole Terminal SCTSi........................................................................................ 49
6.3.1 Device Monitoring (Determination of the Required System Parameters) ............................. 50
6.3.2 Device Diagnostics ..................................................................................................................... 53
6.4 Ejector SCPSt Functions ........................................................................................................................ 59
6.4.1 Switching Points (0x0064 to 0x0067)........................................................................................ 59
6.4.2 Control Functions (0x006D).......................................................................................................60
6.4.3 Blow-Off Function (0x006E) ...................................................................................................... 61
6.4.4 Set Permitted Evacuation Time t1 (0x006B)............................................................................. 62
6.4.5 Set Permitted Leakage (0x006C)............................................................................................... 63
6.4.6 Counters (0x008C, 0x008D, 0x008F, 0x0090)............................................................................ 63
6.4.7 Manual Operation of the Ejectors............................................................................................ 64
6.4.8 Changing the Blow-Off Flow Rate on the Ejector................................................................... 65
6.5 IO-Link Master Functions ..................................................................................................................... 66
6.5.1 Process Data Management ....................................................................................................... 66
6.5.2 IO-Link Port Configuration ....................................................................................................... 66
6.5.3 IO-Link ISDU – data management (read/write parameter data of IO-Link devices).............. 72
6.6 DI Module Functions ............................................................................................................................ 76
7 Transport and Storage..................................................................................................................................78
7.1 Checking the Delivery .......................................................................................................................... 78
7.2 Removing the Packaging ..................................................................................................................... 78
7.3 Reusing the Packaging......................................................................................................................... 78
8 Installation.....................................................................................................................................................79
8.1 Installation Instructions........................................................................................................................ 79
8.2 Mounting .............................................................................................................................................. 79
8.3 Connecting the Compressed Air and Vacuum.................................................................................... 80
8.3.1 Recommended Line Cross Sections (Internal Diameters) in mm............................................. 80
8.4 Electrical Connection............................................................................................................................ 81
8.4.1 Instructions for Start of Operations ......................................................................................... 82
8.4.2 Bus module ................................................................................................................................ 82
8.4.3 IOL Master Module.................................................................................................................... 83
8.4.4 DI module................................................................................................................................... 84
9 Operation ......................................................................................................................................................85
9.1 Safety Instructions for Operation........................................................................................................ 85
9.2 Checking for Correct Installation and Function ................................................................................. 85
10 Maintenance..................................................................................................................................................86
10.1 Safety .................................................................................................................................................... 86
10.2 Replacing the Silencer.......................................................................................................................... 86
10.3 Replacing the Press-In Screens............................................................................................................. 86
10.4 Cleaning the Compact Terminal.......................................................................................................... 86
11 Spare and wearing parts, accessories .........................................................................................................87
11.1 Spare and Wearing Parts ..................................................................................................................... 87
11.2 Accessories ............................................................................................................................................ 87

Contents
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12 Troubleshooting............................................................................................................................................89
12.1 Help with Malfunctions ....................................................................................................................... 89
12.2 Error Codes, Causes and Solutions (0x0082) ....................................................................................... 90
13 Decommissioning and Recycling..................................................................................................................91
13.1 Disposing of the Compact Terminal.................................................................................................... 91
13.2 Materials Used ...................................................................................................................................... 91
14 EC Declaration of Conformity ......................................................................................................................92

Important Information
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1Important Information
1.1Note on Using this Document
J.SchmalzGmbH is generally referred to as Schmalz in these Operating instructions.
These Operating instructions contain important notes and information about the different operating
phases of the product:
• Transport, storage, start of operations and decommissioning
• Safe operation, required maintenance, rectification of any faults
The Operating instructions describe the product at the time of delivery by Schmalz.
The displayed figures are only examples. Depending on the particular design, they can differ from the
product.
1.2The technical documentation is part of the product
1. For problem-free and safe operation, follow the instructions in the documents.
2. Keep the technical documentation in close proximity to the product. The documentation must be ac-
cessible to personnel at all times.
3. Pass on the technical documentation to subsequent users.
ðFailure to follow the instructions in these Operating instructions may result in injuries!
ðSchmalz is not liable for damage or malfunctions that result from failure to heed these instructions.
If you still have questions after reading the technical documentation, contact Schmalz Service at:
www.schmalz.com/services
1.3Type Plate
1 2
The type plates (1) and (2) are permanently attached to the Terminal and must always be clearly legible.
The type plate (1) contains the following data:
• Name
• Article/part number
• QR code
• Product key
• MAC address
Please specify all the information above when ordering replacement parts, making warranty claims or for
any other inquiries.

Important Information
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The type plate (2) contains the following data:
• Manufacturer’s address
• CE label
• ETL mark with control number 1)
• Applied UL and CSA standards
• Voltage range
• Permitted pressure range
• Manufacturing date
• Serial number
1) Not for the version with an IO-Link master module
1.4Warnings in This Document
Warnings warn against hazards that may occur when handling the product. This document contains three
levels of danger that you can recognize by the signal word.
Signal word Meaning
WARNING Indicates a medium-risk hazard that could result in death or serious injury if
not avoided.
CAUTION Indicates a low-risk hazard that could result in minor or moderate injury if not
avoided.
NOTE Indicates a danger that leads to property damage.
1.5Symbol
This symbol indicates useful and important information.
üThis symbol represents a prerequisite that must be met prior to an operational step.
4This symbol represents an action to be performed.
ðThis symbol represents the result of an action.
Actions that consist of more than one step are numbered:
1. First action to be performed.
2. Second action to be performed.
1.6Trademark
EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany.
PROFINET® is a registered trademark of PROFIBUS and PROFINET International (PI).
EtherNet/IP is a trademark of ODVA, Inc.
IO-Link conforms to IEC 61131-9:2013, which specifies single-drop digital communication interface tech-
nology for small sensors and actuators (SDCI) (commonly known as IO-Link).

Fundamental Safety Instructions
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2Fundamental Safety Instructions
2.1Emissions
The ejectors integrated in the SCTSi emit noise due to the use of compressed air.
WARNING
Noise pollution due to the escape of compressed air
Hearing damage!
4Wear ear protectors.
4The ejector must only be operated with a silencer.
CAUTION
Compressed air or vacuum in direct contact with the eye
Severe eye injury
4Wear eye protection
4Do not look into compressed air openings
4Do not look into the silencer air stream
4Do not look into vacuum openings, e.g. suction cups
2.2Intended Use
The terminal is built in accordance with the latest standards of technology and is delivered in a safe oper-
ating condition; however, hazards may arise during use.
The Compact terminal SCTSi is designed to generate a vacuum for gripping and transporting objects when
used in conjunction with suction cups.
Neutral gases are approved as evacuation media. Neutral gases include air, nitrogen and inert gases (e.g.
argon, xenon and neon). For further information, see (> See ch. Technical Data).
Two different additional modules can also be connected:
• The corresponding IO-Link class B and class A devices can be connected and controlled via the IO-
Link class B master.
• Digital input signals are recorded via digital input modules (DI module).
The product is intended for industrial use.
Any other use is considered improper by the manufacturer and is deemed as contrary to the designated
use.
2.3Non-Intended Use
WARNING
Extraction of hazardous media, liquids or bulk material
Personal injury or damage to property!
4Do not extract harmful media such as dust, oil mists, vapors, aerosols etc.
4Do not extract aggressive gases or media such as acids, acid fumes, bases, biocides, dis-
infectants or detergents.
4Do not extract liquids or bulk materials, e.g. granulates.

Fundamental Safety Instructions
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Schmalz accepts no liability for damages caused by non-intended usage of the SCTSi.
In particular, the following are considered non-intended use:
• Use in potentially explosive atmospheres
• Use in medical applications
• Lifting people or animals
• Evacuation of objects that are in danger of imploding
2.4Personnel Qualifications
Unqualified personnel cannot recognize dangers and are therefore exposed to higher risks!
1. Task only qualified personnel to perform the tasks described in this Operating instructions.
2. The product must be operated only by persons who have undergone appropriate training.
This Operating instructions is intended for fitters who are trained in handling the product and who can
operate and install it.

Product Description
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3Product Description
3.1Compact Terminal Description
Ejectors
BUS
IOL master
DI module
Pneumatics
Control technology
The Schmalz Compact terminal SCTSi, SCTSi for short, is a compact unit consisting of individual discs that
links several vacuum generators, ejectors, IO-Link class B masters and digital input modules (DI modules).
Thanks to its modular design, up to 16 individual ejectors can be controlled and configured indepen-
dently. It can be used to handle different parts simultaneously and independently using just one vacuum
system.
Up to 8 corresponding IO-Link class B or class A devices can be connected via the IO-Link masters (2 maxi-
mum).
Digital input signals (up to 48) from peripheral devices are recorded via the DI modules (maximum 6).
The Compact terminal SCTSi has an industrial Ethernet interface. The compressed air supply can be con-
nected centrally for all ejectors. As an alternative, it can also be connected separately for each ejector.
Each ejector has an autonomous energy and process control for monitoring the vacuum circuit.
All settings, parameters and measurement and analysis data are made available centrally via the interface.
Additionally, much of the information and status reports for the Compact terminal SCTSi can be accessed
using wireless communication with NFC (Near Field Communication).
3.1.1Variants and Product Keys
The item designation of the Compact terminal SCTSi is composed of a product key, which indicates the
number of ejectors installed and their precise properties. Additional modules such as the IO-Link master
and DI module can also be provided.
The SCTSi product key (system configuration), e.g. SCTSi-EIP-16-AA-10A46-2A4H-1BEC-3BP4-24, is com-
posed as follows:
Property Example values Variants / note
Product class SCTSi-EIP EIP => EtherNet/IP
PNT => PROFINET
ECT => EtherCAT
Number of ejectors 16 max. 16 units
Code terminal AA Contains all basic functions/properties in coded
form