schmersal AZ 201-B40 User manual

AZ/AZM 200-B40
AZ/AZM 201-B40
Operating instructions
Actuator and Emergency exit
EN 1
1. About this document
1.1 Function
This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the the product. the operating instructions
must be available in a legible condition and a complete version in the
vicinity of the device.
1.2 Target group: authorised qualified personnel
All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
The machine builder must carefully select the harmonised standards
to be complied with as well as other technical specifications for the
selection, mounting and integration of the components.
1.3 Explanation of the symbols used
Information, hint, note:
This symbol is used for identifying useful additional information.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.
1.4 General safety instructions
The user must observe the safety instructions in this operating
instructions manual, the country specific installation standards as well
as all prevailing safety regulations and accident prevention rules.
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet:
www.schmersal.net.
The information contained in this operating instructions manual is
provided without liability and is subject to technical modifications.
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
1.5 Warning about misuse
In case of inadequate or improper use or manipulations of
the component, personal hazards or damage to machinery
or plant components cannot be excluded. The relevant
requirements of the standard ISO 14119 must be observed.
1.6 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with this operating instructions
manual. The manufacturer shall accept no liability for damages
resulting from the use of unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary
repairs, conversions and modifications to the device are strictly
forbidden; the manufacturer shall accept no liability for damages
resulting from such invasive work, arbitrary repairs, conversions and/or
modifications to the device.
Content
1 About this document
1.1 Function ..............................................1
1.2 Target group: authorised qualied personnel..................1
1.3 Explanation of the symbols used ...........................1
1.4 General safety instructions ...............................1
1.5 Warning about misuse ...................................1
1.6 Exclusion of liability .....................................1
2 Product description
2.1 Ordering code .........................................2
2.2 Special versions........................................2
2.3 Purpose ..............................................2
3 Mounting
3.1 General mounting instructions .............................2
3.2 Representation of installation options .......................2
3.3 Dimensions ...........................................3
3.4 Sequence of the steps ...................................4
4 Appendix
4.1 Set-up checklist ........................................8
x.000 / 11.2017 / v.A. - 103016909-EN / A / 2017-11-10 / AE-Nr. 8341
EN Operating instructions. . . . . . . . . . . . .pages 1 to 8
Original

2
Operating instructions
Actuator and Emergency exit
AZ/AZM 200-B40
AZ/AZM 201-B40
EN
2. Product description
2.1 Ordering code
This operating instructions manual applies to the following types:
AZ/AZM 200-B40-
➀
TA
➁➂
AZ/AZM201-B40-
➀
TA
➁➂
No. Option Description
➀
L Door hinge on left-hand side
R Door hinge on right-hand side
➁
G1 with doorhandle
G2 with rotating knob
➂
P1 with emergency exit
P20 with emergency exit metal
P25 with emergency exit inset handle
The actuator unit AZ/AZM 200-B40... is intended exclusively
for combination with the AZ/AZM 200 series basic
component.
The actuator unit AZ/AZM201-B40... is intended exclusively
for combination with the AZ/AZM201 series basic component.
Only if the information described in this operating instructions
manual are realised correctly, the safety function and therefore
the compliance of the entire system with the Machinery
Directive is maintained.
2.2 Special versions
For special versions, which are not listed in the order code below 2.1,
these specifications apply accordingly, provided that they correspond to
the standard version.
2.3 Purpose
In conjunction with the solenoid interlock or switch, the actuator unit
is suitable for hinged and sliding safety guards, especially for hinged-
doors with overlapping folds. The safety guard can be opened and
closed from outside by turning the door-handle.
The actuator is pulled into the actuator unit by a spring. The actuator
unit with emergency exit is used to open the safety guard inside the
hazardous area. By actuating the emergency exit, the safety guard
can be opened from within the hazardous area without the need for
unlocking the solenoid interlock. The safety guard cannot be locked
from inside.
Actuator unit play
X = ± 1.5 mm
Y = ± 5.0 mm
Z = ± 1.0 mm
3. Mounting
3.1 General mounting instructions
The installation may only be carried out by authorised
personnel.
Admissible mounting set-up
The actuator unit AZ/AZM 200-B40 or AZ/AZM201-B40 must be fitted
onto a flat surface by means of 4 screws.
Inadmissible mounting set-up
3.2 Representation of installation options
With
emergency exit
Right hinged door
AZM
Left hinged door
AZM
Without
emergency exit
Right hinged door
AZM
Left hinged door
AZM
The minimum radius of the door is 400 mm.
Assumptions:
- 40 mm Profile
- Distance between solenoid interlock
and actuator unit 7.5 mm
- Use standard hinge for 40 mm profile

3
AZ/AZM 200-B40
AZ/AZM 201-B40
Operating instructions
Actuator and Emergency exit
EN
3.3 Dimensions
All measurements in mm.
AZ/AZM 200 or AZ/AZM201 with actuator unit G1 and emergency exit P1
230
115
88
13,5
78
37
220
6,5
155,5
46
196
155,5 5
6,5
32,5
7,5
40
5
3
7,5 +0,5
-2,5
A
B
115
115
65
18,5
78
37
220
6,5
155,5
73
165
36,5
5
6,5
32,5
7,5
40
7,5 +0,5
-2,5
94 68
50 25
172,5
max. 170
K
J1
Outside
Inside
AZ/AZM 200 or AZ/AZM201 with actuator unit G2 and emergency exit P1
94 68
50 25
172,5
max. 170
K
J2
Outside
Inside
Key
A = Manual release
B = Cable entry M20 x 1.5
J1 = Actuator unit with door-handle G1
J2 = Actuator unit with door-handle G2
K = Emergency exit P1

4
Operating instructions
Actuator and Emergency exit
AZ/AZM 200-B40
AZ/AZM 201-B40
EN
Instead of the emergency exit P1 the following emergency exits can be
used.
Emergency exit (metal) P20
81
115
115
87,5
60
19
12,5
37
Emergency exit inset handle P25
75
75
ø88
ø18
ø80
66
95
23
18
14
2
95
Accessories
The lockout tags SZ 200 and SZ 200-1 are optional available as
accessory.
Lockout tag SZ 200
8
9
35
281-331
136
51
45 160
6,3
2
79 - 85
Lockout tag SZ 200-1
t=3mm
107
37
23,5
13,5
Ø10
29
12.5
85
Ø4
25
3,5
10
3.4 Sequence of the steps
Step 1
To free mounting holes unscrew the cover C for the wiring compartment
and open flap A for the manual release.
To be observed:
• Actuation of manual release (beneath flap) with triangular key
(included in delivery)
A
C
GN
RD
YE
Step 2
Enclosure of safety switchgear AZ/AZM 200 and AZ/AZM201
mounted flush with doorpost.
To be observed:
• Screws DIN 912-M6
• Max. tightening torque for
safety switchgear = 8 Nm,
cover screw = 0.7…1 Nm (Torx T10)
• Wall thickness of the device 19 mm
• Washers DIN 125-6.4 (included in delivery)
• For applications with strong vibrations, please observe
the screws are correctly secured.
19
GN
RD
YE

5
AZ/AZM 200-B40
AZ/AZM 201-B40
Operating instructions
Actuator and Emergency exit
EN
Step 3
• Unscrew the cover of the actuator unit
Step 4
Insert sliding blocks (included in delivery with actuator unit AZ/AZM)
as shown.
To be observed:
• Observe the alignment (notch) of the sliding blocks
Step 5
• Fit the actuator unit to the doorpost by means of the
spacer F(7.5 mm)
To be observed:
• Actuator unit completely retracted
• Distance between solenoid interlock and
actuator unit = 7.5 +0.5/-2.5 mm
• Fix the actuator enclosure onto a flat surface by means
of 4 screws (DIN 912-M6)
• Torque MA = 8 Nm
• Wall thickness of the device 8 mm (see step 11)
• Washers DIN 125-6.4 (included in delivery)
• For applications with strong vibrations, please observe a
proper securing of the screws
F
Step 6
• Mount the cover on the actuator unit
To be observed:
• Actuator unit completely retracted
Step 7
• Fit the door-handle
To be observed:
• Fit the door-handle P1 horizontal
• D= for left hinged doors
• E= for right hinged door
• Hexagonal screw A/F 3 with screw-lock (included in delivery)
• When fitted without emergency exit, proceed with step 16
E
D
Step 8
If an emergency exit is available, cut square tube Hat length.
De-burr the cut sides.
To be observed:
• Max. door leaf thickness S = 170 mm
• Length of the cut square tube H
P1: L = S + 22-2 mm
P20: L = S + 28 mm
P25: L = S + 24 mm
• Through-hole for square tube HØ 16 mm
H
• For mounting with
emergency exit P20 continue from paragraph 14
emergency exit P25 continue from paragraph 16

6
Operating instructions
Actuator and Emergency exit
AZ/AZM 200-B40
AZ/AZM 201-B40
EN
Step 9 - Mounting emergency exit P1
• Unscrew the cover of the emergency exit P1
Step 10 - Mounting emergency exit P1
For emergency exit, insert sliding blocks as shown (included in delivery)
To be observed:
• Observe the alignment (notch) of the sliding blocks
Step 11 - Mounting emergency exit P1
• Fit the bottom plate of the emergency exit P1 to the door
To be observed:
• Actuator completely inserted into the actuator unit J
• Arrange emergency exit Kto actuator unit Jparallel
• Screws DIN 912-M6
• Torque MA = 8 Nm
• Wall thickness of the device 8 mm
• Washers Ø 6.4 DIN 125 (included in delivery)
• For applications with strong vibrations, please observe a
proper securing of the screws
K
J
Step 12 - Mounting emergency exit P1
• Insert square rod Hin the rear of the actuator unit
To be observed:
• Insert chamfer of the square into the emergency exit with either cut side
of the square into the actuator unit. Position of the chamfer as shown,
when actuator unit is actuated.
H
Step 13 - Mounting emergency exit P1
• Fit the cover and the handle onto the emergency exit
To be observed:
• Position of the driving shaft Ias shown, when actuator unit is actuated
• Functional test of the emergency exit handle:
it should be possible to open the safety guard inside the hazardous
area; it should not be possible to lock the safety guard from inside.
The emergency exit handle must be in upright position when closed.
• After successful assembly continue from paragraph 17
For left hinged door
I
For right hinged door
I

7
AZ/AZM 200-B40
AZ/AZM 201-B40
Operating instructions
Actuator and Emergency exit
EN
Step 14 - Mounting emergency exit P20
For emergency exit, insert sliding blocks as shown (included in delivery)
To be observed:
• Observe the alignment (notch) of the sliding blocks
Step 15 - Mounting emergency exit P20
Fit emergency exit P20 to the door.
To be observed:
• Insert square rod H in the actuator unit, observe the direction
of chamfer (see step 12)
• Observe the position of the slotted hole
• Actuator completely inserted into the actuator unit J
• Emergency exit P20 parallel to actuator unit J
• Screws DIN 912-M6
• Torque MA = 8 Nm
• Wall thickness of the device 8 mm
• Washers Ø 6.4 DIN 125 (included in delivery)
• For applications with strong vibrations, please observe a
proper securing of the screws
• After the assembly of the emergency exit P20, proceed with step 17
For left hinged door
For right hinged door
Step 16 - Mounting emergency exit P25
Fit emergency exit P25 to the door.
To be observed:
• Insert square rod H in the actuator unit, observe the direction
of chamfer (see step 12)
• Observe the position of the slotted hole
• Actuator completely inserted into the actuator unit J
• Emergency exit P25 parallel to actuator unit J
• Screws DIN 912-M6
• Torque MA = 8 Nm
• Wall thickness of the device 8 mm
• For applications with strong vibrations, please observe a
proper securing of the screws
For left hinged door
For right hinged door
Step 17
Clip the dust-proof flap in the unused side.
To be observed:
• D= for left hinged door
• E= for right hinged door
GN
RD
YE
D
E
Step 18
After being put into operation, the manual release must be secured
by installing the seal, which is included in delivery.
• Seal the cover of the manual release A
GN
RD
YE
A

4. Appendix
4.1 Set-up checklist
Operating instructions
Actuator and Emergency exit
AZ/AZM 200-B40
AZ/AZM 201-B40
1. Fixation:
All xing screws installed and tightened with the specied torque
2. Distance:
Distance 7.5 +0.5/-2.5 mm between safety switchgear AZ/AZM 200 or AZ/AZM201
and actuator unit must be adhered to.
3. Emergency exit handle:
After locking, the correct closing of the door must be checked.
It should be possible to open the safety guard inside the hazardous area;
it should not be possible to lock the safety guard from inside
It should be possible to open the safety guard inside the hazardous area;
it should not be possible to lock the safety guard from inside. The emergency
exit handle must be in the upright position when closed.
4. Sticker emergency exit handle (included in delivery):
The sticker is visibly attached.
5. Dust shield cap:
Check tight tting of the dust-proof ap
6. Functional testing:
The enabling signal is only transmitted to the safety circuit,
if the actuator is within range of the solenoid interlock and locked.
LED
green
yellow
ashes yellow
red
STATUS
Operating voltage
Actuator inserted (and locked for AZM 200 or AZM 201)
Actuator inserted and not locked (only for AZM 200 or AZM201)
Error
7. Cover for manual release:
Access cover or access hole is sealed (only for AZM 200 or AZM 201).
Date / Signature:
Checklist
Set-up and maintenance
Checking safety door handle system AZ/AZM 200 and AZ/AZM 201
Within the scope of commissioning and regular maintenance of the machine, the following items of
the safety door-handle system, consisting of AZM 200 or AZ/AZM 201, the corresponding actuator
unit and the emergency exit must be checked and inspected by a specialist:
8EN
K. A. Schmersal GmbH & Co. KG
Möddinghofe 30, D - 42279 Wuppertal
Postfach 24 02 63, D - 42232 Wuppertal
Phone: +49 - (0)2 02 - 64 74 - 0
Telefax: +49 - (0)2 02 - 64 74 - 1 00
E-Mail: [email protected]
Internet: http://www.schmersal.com