schmersal AZ/AZM 201-B30-P31 User manual

AZ/AZM 200-B30-P30/-P31
AZ/AZM 201-B30-P30/-P31
Operating instructions
Locking rod
EN 1
1. About this document
1.1 Function
This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the the product. he operating instructions
must be available in a legible condition and a complete version in the
vicinity of the device.
1.2 Target group: authorised qualified personnel
All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
The machine builder must carefully select the harmonised standards
to be complied with as well as other technical specifications for the
selection, mounting and integration of the components.
1.3 Explanation of the symbols used
Information, hint, note:
This symbol is used for identifying useful additional information.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.
1.4 General safety instructions
The user must observe the safety instructions in this operating
instructions manual, the country-specific installation standards as well
as all prevailing safety regulations and accident prevention rules.
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet:
www.schmersal.net.
The information contained in this operating instructions manual is
provided without liability and is subject to technical modifications.
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
1.5 Warning about misuse
In case of inadequate or improper use or manipulations of
the component, personal hazards or damage to machinery
or plant components cannot be excluded. The relevant
requirements of the standard ISO 14119 must be observed.
1.6 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with this operating instructions
manual. The manufacturer shall accept no further liability for damages
resulting from the use of unauthorised spare parts, accessories or
attachments.
For safety reasons, invasive work on the device as well as arbitrary
repairs, conversions and modifications to the device are strictly
forbidden; the manufacturer shall accept no liability for damages
resulting from such invasive work, arbitrary repairs, conversions and/or
modifications to the device.
Content
1 About this document
1.1 Function ..............................................1
1.2 Target group: authorised qualied personnel..................1
1.3 Explanation of the symbols used ...........................1
1.4 General safety instructions ...............................1
1.5 Warning about misuse ...................................1
1.6 Exclusion of liability .....................................1
2 Product description
2.1 Ordering code .........................................2
2.2 Special versions........................................2
2.3 Destination and use .....................................2
3 Mounting
3.1 General mounting instructions .............................2
3.2 Dimensions ...........................................2
3.3 Installation example .....................................3
4 Set-up and maintenance
4.1 Functional testing.......................................6
4.2 Maintenance ..........................................6
5 Disassembly and disposal
5.1 Disassembly...........................................6
5.2 Disposal ..............................................6
x.000 / 01.2017 / v.A. - 103015233-EN / A / 2017-01-31 / AE-Nr. -
EN Operating instructions. . . . . . . . . . . . .pages 1 to 8
Original

2
Operating instructions
Locking rod
AZ/AZM 200-B30-P30/-P31
AZ/AZM 201-B30-P30/-P31
EN
2. Product description
2.1 Ordering code
This operating instructions manual applies to the following types:
AZ/AZM 200-B30-
➀
TA
➁➂
-
➃
AZ/AZM201-B30-
➀
TA
➁➂
-
➃
No. Option Description
➀
L Door hinge on left-hand side
R Door hinge on right-hand side
➁
G1 with doorhandle
G2 with rotating knob
➂
P30 Locking rod without emergency exit
P31 Locking rod with emergency exit
➃
without lockout tag
SZ with lockout tag
Only if the information described in this operating instructions
manual are realised correctly, the safety function and
therefore the compliance of the entire system with the
Machinery Directive is maintained.
2.2 Special versions
For special versions, which are not listed in the order code below 2.1,
these specifications apply accordingly, provided that they correspond to
the standard version.
2.3 Destination and use
The actuator unit with emergency exit release is used to open the
safety guard inside the hazardous area. By actuating the emergency
exit, the safety guard can be opened from within the hazardous area
without the need for unlocking the solenoid interlock. The safety guard
cannot be locked from inside. Particularly suitable for double wing doors
as a system with higher mechanical stability that also offers protection
in the event of larger workpieces being thrown out.
Fitting and actuation of emergency exit release only
from within the hazardous area.
3. Mounting
3.1 General mounting instructions
The installation may only be carried out by authorised
personnel.
3.2 Dimensions
All measurements in mm.
P30 P31
190
75
8,5
65
65
150
23
40
44
13,8
83
13,8
190
75
8,5
65
65
150
23
40
Assembly of the system AZ/AZM 200 and AZ/AZM201 with actuators
AZ/AZM 200-B30 and AZ/AZM201-B30 is performed following the same
work steps as those described in the relevant operating instructions.
Worksteps that differ or supplement these are to be observed as follows.

3
AZ/AZM 200-B30-P30/-P31
AZ/AZM 201-B30-P30/-P31
Operating instructions
Locking rod
EN
Included in delivery P30 / P31
The individual items 1, 2, 3 and 4 are supplied preassembled.
➀
Actuator unit AZ/AZM 200-B30 and AZ/AZM201-B30
inc. square rod
➁
4 x M5 x 10 countersunk screws, ISO 7380
➂
Rod lock with guide plate
➃
2 x M8 hexagon nuts, ISO 4032
➄
2 x locking bars, D = 8 mm, L = 1200 mm, galvanised
➅
4 x U-pieces
➆
Counter bearing (for P30) or complete emergency exit release (for P31)
(inc. 2 x M5 x 16 countersunk bolts, ISO 10642)
3.3 Installation example
Exterior installation of actuator unit AZ/AZM 200-B30 and
AZ/AZM201-B30 for left hinged door
(Bar lock P30 and P31 on inside)
P30 P31
➁
➂
➅
➄
➄
➅
➃
➀
➆
➁
➂
➅
➄
➄
➅
➃
➀
➆

4
Operating instructions
Locking rod
AZ/AZM 200-B30-P30/-P31
AZ/AZM 201-B30-P30/-P31
EN
Step 1… 7
• See operating instructions for AZ/AZM 200-B30 and AZ/AZM 201-B30.
AZ/AZM200-B30
AZ/AZM201-B30
Betriebsanleitung
Betätiger- und Fluchtentriegelung
DE 1
1. Zu diesem Dokument
1.1 Funktion
Die vorliegende Betriebsanleitung liefert die erforderlichen Informatio-
nen für die Montage, die Inbetriebnahme, den sicheren Betrieb sowie
die Demontage des Gerätes. Die Betriebsanleitung ist stets in einem
leserlichen Zustand und zugänglich aufzubewahren.
1.2 Zielgruppe: autorisiertes Fachpersonal
Sämtliche in dieser Betriebsanleitung beschriebenen Handhabungen
dürfen nur durch ausgebildetes und vom Anlagenbetreiber autorisiertes
Fachpersonal durchgeführt werden.
Installieren und nehmen Sie das Gerät nur dann in Betrieb, wenn Sie
die Betriebsanleitung gelesen und verstanden haben und Sie mit den
geltenden Vorschriften über Arbeitssicherheit und Unfallverhütung
vertraut sind.
Auswahl und Einbau der Geräte sowie ihre steuerungstechnische
Einbindung sind an eine qualifizierte Kenntnis der einschlägigen Ge-
setze und normativen Anforderungen durch den Maschinenhersteller
geknüpft.
1.3 Verwendete Symbolik
Information, Tipp, Hinweis:
Dieses Symbol kennzeichnet hilfreiche Zusatzinformationen.
Vorsicht: Bei Nichtbeachten dieses Warnhinweises können
Störungen oder Fehlfunktionen die Folge sein.
Warnung: Bei Nichtbeachten dieses Warnhinweises kann ein
Personenschaden und/oder ein Schaden an der Maschine
die Folge sein.
1.4 Allgemeine Sicherheitshinweise
Die Sicherheitshinweise der Betriebsanleitung sowie landesspezifische
Installations-, Sicherheits- und Unfallverhütungsvorschriften sind zu
beachten.
Weitere technische Informationen entnehmen Sie bitte den
Schmersal Katalogen bzw. dem Online-Katalog im Internet
unter www.schmersal.net.
Alle Angaben ohne Gewähr. Änderungen, die dem technischen
Fortschritt dienen, vorbehalten.
Restrisiken sind bei Beachtung der Hinweise zur Sicherheit sowie
der Anweisungen bezüglich Montage, Inbetriebnahme, Betrieb und
Wartung nicht bekannt.
1.5 Warnung vor Fehlgebrauch
Bei nicht sachgerechter oder nicht bestimmungsgemäßer
Verwendung oder Manipulationen können durch den Einsatz
des Gerätes Gefahren für Personen oder Schäden an Ma-
schinen- bzw. Anlagenteilen nicht ausgeschlossen werden.
Bitte beachten Sie auch die diesbezüglichen Hinweise der
Norm ISO 14119.
1.6 Haftungsausschluss
Für Schäden und Betriebsstörungen, die durch Montagefehler oder
Nichtbeachtung dieser Betriebsanleitung entstehen, wird keine Haftung
übernommen. Für Schäden, die aus der Verwendung von nicht durch
den Hersteller freigegebenen Ersatz- oder Zubehörteilen resultieren, ist
jede weitere Haftung des Herstellers ausgeschlossen.
Jegliche eigenmächtige Reparaturen, Umbauten und Veränderungen
sind aus Sicherheitsgründen nicht gestattet und schließen eine Haftung
des Herstellers für daraus resultierende Schäden aus.
Inhalt
1 Zu diesem Dokument
1.1 Funktion..............................................1
1.2 Zielgruppe: autorisiertes Fachpersonal ......................1
1.3 Verwendete Symbolik ...................................1
1.4 Allgemeine Sicherheitshinweise ...........................1
1.5 Warnung vor Fehlgebrauch ...............................1
1.6 Haftungsausschluss.....................................1
2 Produktbeschreibung
2.1 Typschlüssel ..........................................2
2.2 Sonderausführungen....................................2
2.3 Bestimmung und Gebrauch...............................2
3 Montage
3.1 Allgemeine Montagehinweise .............................2
3.2 Darstellung der Einbauvarianten ...........................2
3.3 Abmessungen .........................................3
3.4 Abfolge der Arbeitsschritte ................................4
4 Anhang
4.1 Checkliste zur Inbetriebnahme ............................9
x.000 / 05.2016 / v.A. - xxxxxxxxx / A / 2016-xx-xx /AE-Nr. -
DE
Betriebsanleitung . . . . . . . . . . . . . .Seiten 1 bis 10
Original
Step 8
• Cut the square bar H to size
• Deburr cut edges.
To be observed:
• Max. door leaf thickness S = 150 mm
• Length of sawn off square rod H
P30/P31: L = S + 50 mm
• Through-hole for square tube HØ 16 mm
L
H
Note:
Work steps 9 to 11 according to operating instructions AZ/AZM 200-B30
and AZ/AZM 201-B30 discontinued.
Step 12
• Insert square rod Hin the rear of the actuator unit
To be observed:
• Insert chamfer of the square into the emergency exit either the cut
side of the square into the actuator unit. Position of the chamfer, as
shown, when actuator unit G1 is unactuated.
H
Note:
Work steps 13 to 15 according to operating instructions AZ/AZM 200-
B30 and AZ/AZM 201-B30 discontinued.
Step 16-01
• Mount rod lock with guide plate on door
To be observed
• Square rod centred in square aperture
• Observe direction of chamfer for P31

5
AZ/AZM 200-B30-P30/-P31
AZ/AZM 201-B30-P30/-P31
Operating instructions
Locking rod
EN
Step 16-02
• Shorten locking rods
➄
(= height of door frame ± 3 mm) and deburr
To be observed
• Rod lock in retracted state
• Rods flush with upper and lower edge of door
➄
➄
Step 16-03
• Screw locking rod
➄
in rod lock
➂
using M8 hexagon nut
➃
To be observed
• Counterlock using M8 hexagon nut (ISO 4032)
➃
➃
➄
➃
➄
Step 16-04
• Secure U-pieces
➅
to upper and lower edge of door
To be observed
• Push U-piece
➅
on locking rod
➄
• Secure U-piece
➅
on upper and lower edge of door
➅
➅
➄
Step 16-05
• Secure U-pieces
➅
on upper and lower door cowling
To be observed
• Maximum distance between U-pieces: 10 mm - 3 mm
➅
➅

6
Operating instructions
Locking rod
AZ/AZM 200-B30-P30/-P31
AZ/AZM 201-B30-P30/-P31
EN
Step 16-06
•For version P30:
Mount counter bearing
➆
•For version P31:
Mount emergency exit release unit
➆
To be observed
• M5 x 16 countersunk bolts (ISO 10642)
Tightening torque MA = 6...8 Nm
P30 P31
➆ ➆
Note:
Proceed as per operating instructions AZ/AZM 200-B30 and
AZ/AZM 201-B30.
4. Set-up and maintenance
4.1 Functional testing
In the course of commissioning, a check must be carried out on the
safety door handle system AZ/AZM 200 and AZ/AZM201, comprising AZ
or AZM 200 and associated actuator unit and emergency exit release
AZ/AZM 200-B30-...-P30/ ...-P31 and AZ/AZM201-B30-...-P30/ ...-P31.
The following conditions must be previously checked and met:
1. Fitting of the solenoid interlock and the actuator
2. Check the integrity of the cable entry and connections
3. Check the switch enclosure for damage
4. Ensure ease of movement of the system
5. Do not introduce tension in the components when installing
(they must be flush)
Functional check of version AZ/AZM 200-B30...-P31 and
AZ/AZM201-B30...-P31
To activate the emergency exit, turn the red lever in the
direction of the arrow to the end stop. The safety outputs
switch off and the guard system can be opened. The blocked
position is cancelled by turning the lever in the opposite
direction. In the unlocked position, the guard system is
secured against unintentional locking.
4.2 Maintenance
We recommend a regular visual inspection and
functional test, including the following steps:
1. Check for tight installation of the actuator and the switch
2. Remove particles of dust and soiling
3. Check cable entry and connections
Damaged or defective components must be replaced.
5. Disassembly and disposal
5.1 Disassembly
The safety door handle system may only be removed in a de-energised
state.
5.2 Disposal
The safety door handle system must be disposed of in an appropriate
manner in accordance with national rules and regulations.

K. A. Schmersal GmbH & Co. KG
Möddinghofe 30, D - 42279 Wuppertal
Postfach 24 02 63, D - 42232 Wuppertal
Phone: +49 - (0)2 02 - 64 74 - 0
Telefax: +49 - (0)2 02 - 64 74 - 1 00
E-Mail: [email protected]
Internet: http://www.schmersal.com