SCHUNK ROTA-S flex 550 User instructions

Translation of original operating manual
Manual chuck
ROTA-S flex
Assembly and Operating Manual
Superior Clamping and Gripping

Imprint
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Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and
requires our written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 0889139
Version: 04 |01/04/2019|en
© H.-D. SCHUNK GmbH & Co.
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
H.-D. SCHUNK GmbH & Co.
Spanntechnik KG
Lothringer Str. 23
D-88512 Mengen
Tel. [phone]
Fax [phone]
[email protected]
schunk.com

Table of contents
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Table of contents
1
General .................................................................................................................... 5
1.1
Warnings................................................................................................................... 5
1.2
Applicable documents .............................................................................................. 6
2
Basic safety instructions ........................................................................................... 7
2.1
Intended use............................................................................................................. 7
2.2
Not intended use ...................................................................................................... 7
2.3
Notes on particular risks........................................................................................... 8
2.4
Notes on safe operation......................................................................................... 10
2.4.1
Constructional changes, attachments or modifications............................. 14
2.5
Personnel qualification........................................................................................... 14
2.6
Organizational measures........................................................................................ 14
2.7
Using personal protective equipment.................................................................... 15
3
Warranty................................................................................................................. 16
4
Torques per screw ................................................................................................... 17
5
Scope of delivery ..................................................................................................... 17
6
Technical data ......................................................................................................... 18
6.1
Chuck data .............................................................................................................. 18
6.2
Clamping force / speed diagrams........................................................................... 19
6.3
Calculations for clamping force and speed ............................................................ 21
6.3.1
Calculation of the required clamping force in case of a given rpm............ 22
6.3.2
Calculation example: required initial clamping force for a given speed .... 24
6.3.3
Calculation of the permissible speed in case of a given initial clamping
force ............................................................................................................ 25
6.4
Grades of Accuracy................................................................................................. 26
6.5
Permissible imbalance............................................................................................ 26
7
Attachment of the entire manual chuck................................................................... 27
7.1
Handling prior to attachment................................................................................. 27
7.2
Preparing the chuck attachment............................................................................ 27
7.3
Assembly of the entire manual chuck .................................................................... 27
8
Function .................................................................................................................. 28
8.1
Handling and jaw change ....................................................................................... 28
8.2
Important notes on the ROTA-S plus or ROTA-S plus 2.0 manual chuck............... 29
8.3
Checking the ROTA-S plus or ROTA-S plus 2.0 manual chuck................................ 29
9
Maintenance ........................................................................................................... 30
9.1
Disassembling and assembling the chuck .............................................................. 30

Table of contents
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9.2
Jaw change ............................................................................................................. 30
9.3
At least once a month ............................................................................................ 31
9.4
In the case of decreasing clamping force or after approx. 200 operating hours .. 31
10
Spare parts.............................................................................................................. 32
11
Assembly drawing ................................................................................................... 33
12
................................................................................................................................ 34
13
................................................................................................................................ 35
14
................................................................................................................................ 36
15
................................................................................................................................ 37

General
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5
General
This operating manual is an integral component of the product and
contains important information on safe and proper assembly,
commissioning, operation, care, maintenance and disposal. This
manual must be stored in the immediate vicinity of the product
where it is accessible to all users at all times.
Before using the product, read and comply with this manual,
especially the chapter “Basic safety notes”.(2, Page 7)
If the product is passed on to a third party, these instructions must
also be passed on.
Illustrations in this manual are provided for basic understanding of
the product and may differ from the actual product design.
We accept no liability for damage resulting from the failure to
observe and comply with this operating manual.
Warnings
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
NOTICE
Material damage!
Information about avoiding material damage.
1
1.1