SCHUNK VERO-S Series User instructions

Translation of Original Operating Manual
VERO-S quick-change pallet system
NSE3, NSE-T3
Assembly and Operating Manual
Superior Clamping and Gripping

Imprint
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03.00|1152197 NSE3, NSE-T3 |en
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and
requires our written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 1152197
Version: 03.00 |17/05/2019|en
© H.-D. SCHUNK GmbH & Co.
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
H.-D. SCHUNK GmbH & Co.
Spanntechnik KG
Lothringer Str. 23
D-88512 Mengen
Tel. [phone]
Fax [phone]
[e-mail]
schunk.com

Table of contents
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Table of contents
1
General ............................................................................................................. 5
1.1
About this manual ............................................................................................................ 5
1.1.1
Presentation of Warning Labels ......................................................................... 5
1.1.2
Applicable documents ......................................................................................... 6
1.1.3
Design..................................................................................................................... 6
1.2
Warranty ............................................................................................................................ 6
1.3
Scope of delivery .............................................................................................................. 7
1.4
Accessories ........................................................................................................................ 7
2
Basic safety notes .............................................................................................. 8
2.1
Intended use...................................................................................................................... 8
2.2
Not intended use .............................................................................................................. 8
2.3
Constructional changes .................................................................................................... 8
2.4
Spare parts......................................................................................................................... 9
2.5
Environmental and operating conditions ...................................................................... 9
2.6
Personnel qualification .................................................................................................. 10
2.7
Personal protective equipment .................................................................................... 10
2.8
Notes on safe operation ................................................................................................ 11
2.9
Transport ......................................................................................................................... 11
2.10
Malfunctions ................................................................................................................... 12
2.11
Disposal ............................................................................................................................ 12
2.12
Fundamental dangers .................................................................................................... 12
2.12.1
Protection during handling and assembly ...................................................... 13
2.12.2
Protection during commissioning and operation .......................................... 13
2.12.3
Protection against dangerous movements ..................................................... 13
2.12.4
Notes on particular risks.................................................................................... 14
3
Product description .......................................................................................... 18
3.1
Description of design and version ................................................................................ 18
3.2
Technical data ................................................................................................................. 18
3.3
Technical data for coupling elements of media transfer unit .................................. 20
4
Assembly ........................................................................................................ 21
4.1
Pre-assembly ................................................................................................................... 21
4.2
Installing and connecting............................................................................................... 21
4.3
Fastening and connection ............................................................................................. 23
4.3.1
NSE3 138 / NSE3 138-K...................................................................................... 25
4.3.2
NSE3 138-V1, NSE3 138-V1-K, NSE3 138-V4, NSE3 138-V4-K ...................... 27
4.3.3
NSE3 138-P, NSE3 138-P-K ................................................................................ 29

Table of contents
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4.3.4
NSE-T3 138 / NSE-T3 138-K............................................................................... 31
4.3.5
NSE-T3 138-V1, NSE-T3 138-V1-K, NSE-T3 138-V4, NSE-T3 138-V4-K......... 32
4.3.6
Cone seal KVS3 138............................................................................................ 34
4.4
Clamping pins SPA 40, SPB 40, SPC 40, SPG 40 .......................................................... 37
4.4.1
Information to clamping pin SPG 40 ................................................................ 40
4.5
NSE3 dynamic pressure monitoring ............................................................................. 40
4.6
Pneumatic circuit diagram............................................................................................. 42
4.7
Screw tightening torques .............................................................................................. 44
4.8
AFS 138 electronic monitoring systems (optional) .................................................... 44
5
Function.......................................................................................................... 45
5.1
KVS3 138 cone seal......................................................................................................... 45
5.2
Media transfer unit for NSE3 138-P clamping modules ............................................ 46
6
Operation........................................................................................................ 47
7
Maintenance and care ...................................................................................... 49
8
Troubleshooting............................................................................................... 50
8.1
The clamping area does not unlock ............................................................................. 50
8.2
The clamping area does not unlock properly ............................................................. 50
8.3
The quick-change pallet system no longer opens quietly ......................................... 50
8.4
If the clamping area does not unlock properly ........................................................... 50
8.5
Malfunctions when loading and unloading the change interface with fitted cone
seal.................................................................................................................................... 51
8.6
The cone seal does not seal .......................................................................................... 51
8.7
The media transfer unit of the NSE3 138-P is not working....................................... 51
9
Wear parts set and parts lists ............................................................................ 52
9.1
Wearing part spare lists................................................................................................. 52
9.2
Parts lists.......................................................................................................................... 52
10
Assembly Drawings .......................................................................................... 55
10.1
NSE3 138 ..... assembly .................................................................................................. 55
10.2
NSE-T3 138 ..... assembly............................................................................................... 56
10.3
Cone seal KVS3 138 ........................................................................................................ 57
11
Translation of original declaration of incorporation ............................................. 58
12
Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B ..... 59

General
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General
About this manual
This manual contains important information for a safe and
appropriate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and
understood this operating manual. Prerequisite for safe working is
the observance of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding
and may differ from the actual product design.
In addition to these instructions, the documents listed under
(1.1.2, Page 6) are applicable.
Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
NOTICE
Material damage!
Information about avoiding material damage.
1
1.1
1.1.1

General
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Applicable documents
•General terms of business*
•Catalogue data sheet of the rotary indexing table *
•Technical data sheet for optional attachments *
The documents marked with an asterisk (*) can be downloaded on
our homepage schunk.com
Design
This guide applies to the following versions
Quick-Change Pallet System
•NSE3 138 / NSE3 138-K
•NSE3 138-V1 / NSE3 138-V1-K
•NSE3 138-V4 / NSE3 138-V4-K
•NSE3 138-P / NSE3 138-P-K
•NSE-T3 138 / NSE-T3 138-K
•NSE-T3 138-V1 / NSE-T3 138-V1-K
•KVS3 138 cone seal
Warranty
The warranty period is 24 months after delivery date from factory
or 500 000 cycles*, if it is used as intended, under the following
conditions:
•Observe the applicable documents, (1.1.2, Page 6)
•Observe the ambient conditions and operating conditions,
(2.5, Page 9)
•Observance of the specified care and maintenance instructions
(7, Page 49)
Parts touching the workpiece and wear parts are not included in
the warranty.
* A cycle consists of a complete clamping process ("Open" and
"Close").
1.1.2
1.1.3
1.2

General
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Scope of delivery
The scope of delivery includes
Quick-change pallet system in the variant ordered
•Accessory pack
–NSE3 138, NSE3 138-K, NSE3 138-P, NSE3 138-P-K:
4 O-rings Ø 9 x 1.5, 6 cover plugs, 6 M8 fastening screws
–NSE3 138-V1 NSE3 138-V1-K, NSE3 138-V4, NSE3 138-V4-K:
4 O-rings Ø 9 x 1.5, 6 cover plugs, 5 M8 fastening screws, 1
M8 fitting screw
–NSE-T3 138, NSE-T3 138-K, NSE-T3 138-V1, NSE-T3 138-V1-K,
NSE-T3 138-V4, NSE-T3-V4-K:
2 O-rings Ø 9 x 1.5, 6 cover plugs, 6 M8 fastening screws, 1
cylindrical pin for -V1 / -V4
KVS3 138 cone seal, complete as a multi-part assembly
•Accessory pack
–1 O-ring Ø 6 x 5.5, 1 O-ring Ø 110 x 1
Accessories
(see catalog or data sheets when ordering separately)
•SPA40-(-16), SPB-(-16), SPC-(-16), SPG clamping pins
•Plug (conversion)
•KVS3 138 cone seal (retrofitting)
•Weaker compression spring for cone seal
•AFS3 138 PMI monitoring system
•AFS3 138 MMS monitoring system
•SDE protection cover
•IXB V1 indexing pin
1.3
1.4

Basic safety notes
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Basic safety notes
Intended use
This product and the compatible add-on components are intended
solely for positioning and clamping workpieces or clamping pallets
on machine tools or other suitable technical devices.
•The product may only be used within the scope of its technical
data, (3, Page 18).
•The product is intended for industrial and industry-oriented
use.
•Appropriate use of the product includes compliance with all
instructions in this manual.
Not intended use
The product is not being used as intended if, for example:
•It is used as a pressing tool, a toolholder, a load-handling device
or as lifting equipment.
•It is used for turning applications over 100 rpm without
consulting SCHUNK.
•It is used in working environments that are not permissible.
•People work on machines or technical equipment that do not
comply with the EC Machinery Directive 2006/42/EC,
disregarding the applicable safety regulations.
•The technical data specified by the manufacturer are exceeded
during usage.
Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
•Structural changes should only be made with the written
approval of SCHUNK.
2
2.1
2.2
2.3

Basic safety notes
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Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
•Use only original spare parts or spares authorized by SCHUNK.
Environmental and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
•Make sure that the product is used only in the context of its
defined application parameters, (3, Page 18).
•Make sure that the product is a sufficient size for the
application.
•Make sure that the contact surfaces of the interface and
recesses indented to the locating surfaces above the mounting
locations are always clean.
•Under all circumstances, prevent any type of chips from
entering the interface and prevent cooling emulsion from
seeping into the interface. This may occur particularly for
vertical alignment of the clamping pin axis. The best way to
ensure both of these requirements is to use the SDE protection
covers or the cone seal intended for the quick-change pallet
system. If the interface should fill with cooling emulsion,
initiate the unlocking process and allow the interface to dry out
in actuated state. Carefully perform blowing out with
compressed air only using the required protective equipment.
•Only use high-quality cooling emulsions with anti-corrosive
additives during processing.
•Protect the cone seal from direct high spray pressure with
cooling emulsion.
2.4
2.5

Basic safety notes
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Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently
qualified, the result may be serious injuries and significant
property damage.
•All work may only be performed by qualified personnel.
•Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
•Observe the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the various
activities related to the product:
Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and
avoid possible dangers and know the relevant standards and
regulations.
Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and
avoid possible dangers and knows the relevant standards and
regulations.
Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.
Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
•When working on and with the product, observe the
occupational health and safety regulations and wear the
required personal protective equipment.
•Observe the valid safety and accident prevention regulations.
•Wear protective gloves to guard against sharp edges and
corners or rough surfaces.
2.6
Trained electrician
Qualified personnel
Instructed person
Service personnel of
the manufacturer
2.7