SCHUNK VERO-S User instructions

Translation of Original Operating Manual
VERO-S
modular system for direct workpiece clamping
WDP-5X
Assembly and Operating Manual
Superior Clamping and Gripping

Imprint
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03.00|WDP-5X |en
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and
requires our written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 0489075
Version: 03.00 |21/10/2019|en
© H.-D. SCHUNK GmbH & Co.
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
H.-D. SCHUNK GmbH & Co.
Spanntechnik KG
Lothringer Str. 23
D-88512 Mengen
Tel. [phone]
Fax [phone]
[email protected]
schunk.com

Table of contents
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3
Table of contents
1
General .................................................................................................................... 5
1.1
About this manual .................................................................................................... 5
1.1.1
Presentation of Warning Labels.................................................................... 5
1.1.2
Applicable documents................................................................................... 6
1.2
Warranty................................................................................................................... 6
1.3
Scope of delivery ...................................................................................................... 7
1.3.1
Accessories .................................................................................................... 8
2
Basic safety notes .................................................................................................... 9
2.1
Intended use............................................................................................................. 9
2.2
Not intended use ...................................................................................................... 9
2.3
Constructional changes ............................................................................................ 9
2.4
Spare parts.............................................................................................................. 10
2.5
Environmental and operating conditions............................................................... 10
2.6
Personnel qualification........................................................................................... 11
2.7
Personal protective equipment.............................................................................. 12
2.8
Notes on safe operation......................................................................................... 12
2.8.1
Holding force and screw strength............................................................... 13
2.9
Transport ................................................................................................................ 13
2.10
Malfunctions........................................................................................................... 14
2.11
Disposal................................................................................................................... 14
2.12
Fundamental dangers............................................................................................. 14
2.12.1
Protection during handling and assembly .................................................. 15
2.12.2
Protection during commissioning and operation ....................................... 15
2.12.3
Protection against dangerous movements................................................. 16
2.12.4
Notes on particular risks ............................................................................. 17
3
Technical data ......................................................................................................... 20
3.1
Basic and stacking modules.................................................................................... 20
3.2
Pneumatic direct clamping module WDP-5X-DSM 99-70...................................... 21
3.3
Manual direct clamping module WDP-5X-DSM 99-70-M ...................................... 21
3.4
Pneumatic compensation module WDP-5X-ASM 99-70-Ø36 ................................ 22
3.5
Manual compensation module WDP-5X-ASM 99-70-Ø36-M ................................ 22
4
Screw tightening torques......................................................................................... 23
5
Assembly................................................................................................................. 24
5.1
Pre-assembly measures.......................................................................................... 24
5.2
General assembly notes ......................................................................................... 25
5.3
Fastening and connection ...................................................................................... 27

Table of contents
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5.3.1
WDP-5X-BM 99-60 ...................................................................................... 27
5.3.2
WDP-5X-BMG 99-60.................................................................................... 32
5.3.3
WDP-5X-BMR 99-60 .................................................................................... 35
5.3.4
WDP-5X-SM................................................................................................. 37
5.3.5
WDP-5X-DSM 99-70 .................................................................................... 39
5.3.6
WDP-5X-DSM 99-70-M ............................................................................... 41
5.3.7
WDP-5X-ASM 99-70-Ø36 ............................................................................ 42
5.3.8
WDP-5X-ASM 99-70-Ø36-M........................................................................ 44
5.4
Clamping pins SPA 40, SPB 40, SPC 40, SPG 40 ...................................................... 45
5.4.1
Clamping pin without collar SPA 40-OB, SPB 40-OB................................... 48
5.5
Workpiece direct clamping pins for compensation module.................................. 49
5.5.1
SPC-ASM 36 ................................................................................................. 49
5.6
Clamping pin with position balancing SPA-X, SPA-XY ............................................ 51
5.7
Clamping pin extensions SP-VLK 50 ....................................................................... 52
5.8
Pneumatic circuit diagram...................................................................................... 52
5.9
Compressed air supply ........................................................................................... 54
6
Functional description ............................................................................................. 56
6.1
Function of the connecting unit in the change components................................. 56
6.2
Functions of the air routings in the change components ...................................... 58
6.3
Function of the workpiece system control ............................................................ 59
7
Operation................................................................................................................ 60
8
Maintenance and care ............................................................................................. 62
8.1
Ambient conditions and operating conditions....................................................... 62
8.2
Maintenance and care for manual direct clamping module WDP-5X-DSM 99-70-M
and for manual compensation module WDP-5X-ASM 99-70-Ø36-M.................... 63
9
Trouble shooting ..................................................................................................... 64
10
Seal kit and part lists ............................................................................................... 66
10.1
Seal kit lists ............................................................................................................. 66
10.2
Part lists .................................................................................................................. 67
11
Assembly Drawings ................................................................................................. 72
12
Declaration of incorporation ................................................................................... 74

General
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5
General
About this manual
This manual contains important information for a safe and
appropriate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and
understood this operating manual. Prerequisite for safe working is
the observance of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding
and may differ from the actual product design.
In addition to these instructions, the documents listed under
(1.1.2, Page 6) are applicable.
Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
CAUTION
Material damage!
Information about avoiding material damage.
1
1.1
1.1.1

General
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Applicable documents
•General terms of business *
•Catalog data sheet of the purchased product *
The documents marked with an asterisk (*) can be downloaded on
our homepage schunk.com
Warranty
The warranty is valid for:
•24 months from delivery date from the production facility or
•500,000 cycles* for VERO-S clamping systems NSE plus 99-ZL
•5,000 cycles* for connection interfaces of VERO-S WDP-5X
workpiece direct clamping modules or
•50,000 cycles* for VERO-S clamping systems WDP-5X-DSM 99-
70
•20,000 cycles* for VERO-S clamping systems WDP-5X-ASM 99-
70-Ø36 and WDP-5X-ASM 99-70-Ø36-M
for appropriate use under the following conditions:
•Observe the applicable documents, (1.1.2, Page 6)
•Observe the ambient conditions and operating conditions,
(2.5, Page 10)
•Observance of the specified care and maintenance instructions
(8, Page 62)
Parts touching the workpiece and wear parts are not included in
the warranty.
* A cycle consists of a complete clamping process ("Open" and
"Close").
1.1.2
1.2

General
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7
Scope of delivery
•Direct workpiece clamping modules
–Basic module WDP-5X-BM 99-60
–Basic module WDP-5X-BMG 99-60
–Basic module WDP-5X-BMR 99-60
–Stacking module WDP-5X-SM 99-30
–Stacking module WDP-5X-SM 99-50
–Stacking module WDP-5X-SM 99-80
–Stacking module WDP-5X-SM 99-120,
–Stacking module WDP-5X-SM 99-160
–Direct clamping module WDP-5X-DSM 99-70
–Direct clamping module manual WDP-5X-DSM 99-70-M
–Compensation module WDP-5X-ASM 99-70 Ø36
–Compensation module, manual WDP-5X-ASM 99-70 Ø36-M
–Workpiece direct clamping pin SPC-ASM 36
–Clamping pin extension SPA-VLK 50
–Clamping pin extension SPB-VLK 50
–Clamping pin extension SPC-VLK 50
•Assembly and Operating Manual (ID 0489071)
•Accessory kit
WDP-5X-BM 99-60: 1 grub screw WDP-5X 99-50 (spare part), 4
fixing screws M12 x 40, 2 fixing screws M16 x 55, 2 washers, 3
sealing nipples, 2 locking screws, 3 sealing couplings, 1 hexagon
socket screwdriver SW6
WDP-5X-BMG 99-60: 1 grub screw WDP-5X-BM 99-50 (spare
part), 3 locking nipples, 2 locking screws, 3 locking couplings, 1
hexagon socket screwdriver SW6
WDP-5X-BMR 99-60: 1 sleeve 24/25, 1 grub screw WDP-5X-BM
99-50 (spare part), 3 locking nipples, 3 locking couplings, 1
hexagon socket screwdriver SW6
WDP-5X-SM 99-30: 1 grub screw WDP-5X-BM 99-50 (spare
part)
WDP-5X-SM 99-50: 1 grub screw WDP-5X-BM 99-50 (spare
part)
WDP-5X-SM 99-80: 1 grub screw WDP-5X-BM 99-50 (spare
part)
WDP-5X-SM 99-120: 1 grub screw WDP-5X-BM 99-50 (spare
part)
1.3

General
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WDP-5X-SM 99-160: 1 grub screw WDP-5X-BM 99-50 (spare
part)
WDP-5X-DSM 99-70: (without accessory kit)
WDP-5X-DSM 99-70-M: (without accessory kit)
WDP-5X-ASM 99-70-Ø36: (without accessory kit)
WDP-5X-ASM 99-70-Ø36-M (without accessory kit)
SPC-ASM 36: 1 screw M10
SPA-VLK 50: 1 sleeve HUE 24/25
SPB-VLK 50: 1 sleeve HUE 24/25
SPC-VLK 50: 1 sleeve HUE 24/25
Accessories
(see catalog or data sheets when ordering separately)
Blank of a clamping pin type BRR
Thread bore hole grid plates
Clamping pallets type PAL-S, PAL-A
Clamping pin type SPA 40, SPB 40, SPC 40, SPG 40
Clamping pin for compensation modules type SPC-ASM 36
Protective cover type SDE
Alignment element ARE 25 (for basic module)
Sleeve HUE Ø24/Ø25 (for base module, basic module, clamping pin
extensions)
Compressed air hoses
Protection covers with shrink hoses
Hexagonal screwdriver
Torque wrench
1.3.1

Basic safety notes
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9
Basic safety notes
Intended use
The clamping systems VERO-S WDP-5X are intended for clamping
workpieces and devices on machine tools and other suitable
technical devices.
•The clamping systems may only be used on the basis of their
technical data, (3, Page 20).
•The clamping systems are intended for industrial applications.
•Appropriate use of the product includes compliance with all
instructions in this manual.
Not intended use
The VERO-S WDP-5X clamping system is not being used as
intended if, for example:
•It is used as a pressing tool, a toolholder, a load-handling device
or as lifting equipment.
•It is used in working environments that are not permissible.
•The technical data specified by the manufacturer are exceeded
during usage.
Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
•Structural changes should only be made with the written
approval of SCHUNK.
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2.1
2.2
2.3

Basic safety notes
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Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
•Use only original spare parts or spares authorized by SCHUNK.
Environmental and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
•Make sure that the product is used only in the context of its
defined application parameters, (3, Page 20).
•Make sure that the product is a sufficient size for the
application.
•Make sure that the contact surfaces of the interface are always
clean.
•Make absolutely sure that no chips of any kind can enter the
interface and that the interface does not fill with cooling
emulsion, which is particularly possible with vertical positioning
of the clamping pin axis. The best way to ensure both of these
is to use the SDE protection covers. If the interface should fill
with cooling emulsion, initiate the unlocking process and dry
out the interface in actuated state.
•Only use high-quality cooling emulsions with anti-corrosive
additives during processing.
2.4
2.5