SCHUNK AGE-Z Series User instructions

Translation of the original manual
Assembly and Operating Manual
AGE-Z
Compensation Unit in Z-direction

Imprint
2
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and
requires our written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 389009
Version: 02.00|28/05/2019|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 – 134
D-74348 Lauffen/Neckar
Tel. [phone]
Fax [phone]
[email protected]
schunk.com

Table of contents
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
3
Table of contents
1 General.................................................................................................................... 5
1.1 About this manual ................................................................................................ 5
1.1.1 Presentation of Warning Labels ...............................................................5
1.1.2 Definition of Terms...................................................................................6
1.1.3 Applicable documents ..............................................................................6
1.2 Warranty .............................................................................................................. 6
1.3 Scope of delivery .................................................................................................. 6
1.4 Accessories ........................................................................................................... 6
1.4.1 Accessories pack.......................................................................................6
1.4.2 Sealing kit .................................................................................................7
1.4.3 Sensors .....................................................................................................7
2 Basic safety notes ................................................................................................... 8
2.1 Intended use......................................................................................................... 8
2.2 Not intended use.................................................................................................. 8
2.3 Constructional changes ........................................................................................ 8
2.4 Spare parts ........................................................................................................... 8
2.5 Ambient conditions and operating conditions .....................................................9
2.6 Personnel qualification......................................................................................... 9
2.7 Personal protective equipment.......................................................................... 10
2.8 Notes on safe operation.....................................................................................10
2.9 Malfunctions....................................................................................................... 11
2.10 Disposal .............................................................................................................. 11
2.11 Fundamental dangers......................................................................................... 11
2.11.1 Protection during handling and assembly ..............................................12
2.11.2 Protection during commissioning and operation ...................................12
3 Technical Data ........................................................................................................13
4 Assembly and installation .......................................................................................14
4.1 Assembly example.............................................................................................. 15
4.2 Mechanical connection ...................................................................................... 16
4.3 Pneumatic connection........................................................................................ 18
4.4 Installing the sensors.......................................................................................... 19
4.4.1 Installing the MMS 22 magnetic switch..................................................19
5 Troubleshooting .....................................................................................................21
6 Maintenance ..........................................................................................................22
6.1 Maintenance and lubrication intervals............................................................... 22
6.2 Lubrication.......................................................................................................... 22
6.3 Disassembling the product ................................................................................. 22
6.4 Servicing and assembling the product................................................................23

Table of contents
4
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
7 Assembly drawing...................................................................................................24
8 Translation of original declaration of incorporation ................................................25
9 Annex to Declaration of Incorporation....................................................................26

General
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
5
1 General
1.1 About this manual
This manual contains important information for a safe and
appropriate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and
understood this operating manual. Prerequisite for safe working is
the observance of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding
and may differ from the actual product design.
In addition to these instructions, the documents listed under
Applicable documents [}6] are applicable.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
NOTICE
Material damage!
Information about avoiding material damage.

General
6
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
1.1.2 Definition of Terms
The term "product" replaces the product name on the title page in
this manual.
1.1.3 Applicable documents
• General terms of business*
• Catalog data sheet of the purchased product *
• Assembly and operating manuals of the accessories *
The documents marked with an asterisk (*) can be downloaded on
our homepage schunk.com
1.2 Warranty
If the product is used as intended, the warranty is valid for 24
months from the ex-works delivery date under the following
conditions:
• Observe the specified maintenance and lubrication intervals
• Observe the ambient conditions and operating conditions
Parts touching the workpiece and wear parts are not included in
the warranty.
1.3 Scope of delivery
The scope of delivery includes
• Compensation Unit in Z-direction AGE-Z in the version ordered
• Assembly and Operating Manual
• Accessory pack
1.4 Accessories
A wide range of accessories are available for this product
For information regarding which accessory articles can be used
with the corresponding product variants, see catalog data sheet.
1.4.1 Accessories pack
Content of the accessory pack:
Type Designation ID number
AGE-Z 50 Cylindrical pin DIN 6325 9682023
AGE-Z 63 Cylindrical pin DIN 6325 9682023
AGE-Z 80 Cylindrical pin DIN 6325 9682089

General
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
7
1.4.2 Sealing kit
ID.-No. of the seal kit
Seal kit for ID number
AGE-Z 50 5515771
AGE-Z 63 5515770
AGE-Z 80 5515772
Contents of the sealing kit, Assembly drawing [}24].
1.4.3 Sensors
Overview of the compatible sensors
Designation Type
Magnetic switch MMS
• Exact type designation of the compatible sensors see catalog.
• Information on handling sensors is available at schunk.com or
from SCHUNK contact persons.

Basic safety notes
8
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
2 Basic safety notes
2.1 Intended use
The product is designed for the mechanical adjustment and saving
of a positioning point for workpieces and other devices .
• The product may only be used within the scope of its technical
data, Technical Data [}13].
• When implementing and operating components in safety-
related parts of the control systems, the basic safety principles
in accordance with DIN EN ISO 13849-2 apply. The proven safety
principles in accordance with DIN EN ISO 13849-2 also apply to
categories 1, 2, 3 and 4.
• The product is intended for installation in a machine/system.
The applicable guidelines must be observed and complied with.
• The product is intended for industrial and industry-oriented use.
• Appropriate use of the product includes compliance with all
instructions in this manual.
2.2 Not intended use
• Any utilization that exceeds or differs from the appropriate use
is regarded as misuse.
2.3 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
• Structural changes should only be made with the written
approval of SCHUNK.
2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.

Basic safety notes
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
9
2.5 Ambient conditions and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
• Make sure that the product is used only in the context of its
defined application parameters, Technical Data [}13].
2.6 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently
qualified, the result may be serious injuries and significant
property damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
• Observe the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the various
activities related to the product:
Trained electrician Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and
avoid possible dangers and know the relevant standards and
regulations.
Qualified personnel Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and
avoid possible dangers and knows the relevant standards and
regulations.
Instructed person Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.
Service personnel of
the manufacturer
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.

Basic safety notes
10
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
2.7 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
• When working on and with the product, observe the
occupational health and safety regulations and wear the
required personal protective equipment.
• Observe the valid safety and accident prevention regulations.
• Wear protective gloves to guard against sharp edges and
corners or rough surfaces.
• Wear heat-resistant protective gloves when handling hot
surfaces.
• Wear protective gloves and safety goggles when handling
hazardous substances.
• Wear close-fitting protective clothing and also wear long hair in
a hairnet when dealing with moving components.
2.8 Notes on safe operation
Incorrect handling of the personnel
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
• Avoid any manner of working that may interfere with the
function and operational safety of the product.
• Use the product as intended.
• Observe the safety notes and assembly instructions.
• Do not expose the product to any corrosive media. This does
not apply to products that are designed for special
environments.
• Eliminate any malfunction immediately.
• Observe the care and maintenance instructions.
• Observe the current safety, accident prevention and
environmental protection regulations regarding the product's
application field.

Basic safety notes
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
11
2.9 Malfunctions
Behavior in case of malfunctions
• Immediately remove the product from operation and report the
malfunction to the responsible departments/persons.
• Order appropriately trained personnel to rectify the
malfunction.
• Do not recommission the product until the malfunction has
been rectified.
• Test the product after a malfunction to establish whether it still
functions properly and no increased risks have arisen.
2.10 Disposal
Handling of disposal
The incorrect handling of disposal may impair the product's safety
and cause serious injuries as well as considerable material and
environmental harm.
• Follow local regulations on dispatching product components for
recycling or proper disposal.
2.11 Fundamental dangers
General
• Observe safety distances.
• Never deactivate safety devices.
• Before commissioning the product, take appropriate protective
measures to secure the danger zone.
• Disconnect power sources before installation, modification,
maintenance, or calibration. Ensure that no residual energy
remains in the system.
• If the energy supply is connected, do not move any parts by
hand.
• Do not reach into the open mechanism or movement area of
the product during operation.
Possible electrostatic energy
Components or assembly groups may become electrostatically
charged. When the electrostatic charge is touched, the discharge
may trigger a shock reaction leading to injuries.
• The operator must ensure that all components and assembly
groups are included in the local potential equalisation in
accordance with the applicable regulations.
• While paying attention to the actual conditions of the working
environment, the potential equalisation must be implemented
by a specialist electrician according to the applicable
regulations.
• The effectiveness of the potential equalisation must be verified
by executing regular safety measurements.

Basic safety notes
12
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
WARNING
Risk of injury due to uncontrolled movements!
Due to faulty control the product can move uncontrolled and
cause serious injuries.
•Do not reach into the movement range of the product during
commissioning, conversion and adjustment work.
•Observe the direction of rotation of the product when
designing the control.
2.11.1 Protection during handling and assembly
Incorrect handling and assembly
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
• Have all work carried out by appropriately qualified personnel.
• For all work, secure the product against accidental operation.
• Observe the relevant accident prevention rules.
• Use suitable assembly and transport equipment and take
precautions to prevent jamming and crushing.
Incorrect lifting of loads
Falling loads may cause serious injuries and even death.
• Stand clear of suspended loads and do not step into their
swiveling range.
• Never move loads without supervision.
• Do not leave suspended loads unattended.
2.11.2 Protection during commissioning and operation
Falling or violently ejected components
Falling and violently ejected components can cause serious injuries
and even death.
• Take appropriate protective measures to secure the danger
zone.
• Never step into the danger zone during operation.

Technical Data
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
13
3 Technical Data
Size 50 63 80
Weight [kg] 0.35 0.60 1.10
Operating pressure [bar]
Min.
Max.
2
8
Compensation path in Z direction [mm] 8
Ambient temperature [°C]
Min.
Max
+5
+60
Noise emission [dB(A)] ≤ 70
Pressure medium Compressed air, compressed air quality
according to ISO 8573-1:7 4 4
More technical data is included in the catalog data sheet.
Whichever is the latest version.

Assembly and installation
14
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
4 Assembly and installation
WARNING
Risk of injury due to improperly carried out assembly!
Improperly carried out assembly work can lead to severe injuries
and property damage.
•Before beginning work, ensure sufficient assembly clearance.
•Secure components from falling down or over.
•Ensure that all work has been carried out in accordance with
the specifications in these instructions.
•Observe tightening torques.
WARNING
Risk of injury when the machine/system moves unexpectedly!
Remove the energy supplies.
Make sure that no residual energy remains in the system.
NOTE
To increase the life of the unit, it is recommended to retract the
unit during fast movements and/or heavy loads.

Assembly and installation
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
15
4.1 Assembly example
Assembly example
Item Description Notes
1 robot arm With interface according to
DIN ISO 9409
2 Mounting screw (preassembled)
3 AGE-Z compensation element AGE-Z compensation element
4 Allen key For fastening the preassembled
screws (2)

Assembly and installation
16
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
4.2 Mechanical connection
NOTICE
Breakage due to faulty assembly possible!
•Note the max. depth of engagement robot or tool-side
(☞ table: permitted mountings, centering and screw
tightening torque).
Module mounting
Type Robot interface
AGE-Z 50 ISO 9409-1-50-4-M6
AGE-Z 63 ISO 9409-1-63-4-M6
AGE-Z 80 ISO 9409-1-80-6-M8

Assembly and installation
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
17
The cylindrical pin required (35) is included in the accessory pack
Accessories pack [}6]. The mounting screws (26) are already
shown preassembled in the module.
ØThe AGE can be centered using the cylindrical pin (35).
ØFasten the AGE to the robot interface (☞ table below) by
tightening the preassembled screws (26).
ØThe pneumatic connection and electric cables are fastened,
bundled, and mounted with strain relief so that the greatest
possible freedom of movement is available during use.
Permissible fastenings, centering and screw tightening torque
Size 50 63 80
Thread diameter and max. depth of
engagement X, tool-side [mm]
M6 / 12 deep M6 / 14 deep M8 / 14 deep
Max. depth of engagement Y, robot-side
[mm]
9 10 9
Centering diameter and depth Z [mm] Ø6H7x6 Ø6H7x6 Ø8H7x8
Cylindrical screw DIN 7984 (26) M6 M6 M8
Tightening torque of the mounting screws
[Nm] (26)
10 10 25
For the connection dimensions, see the relevant drawings in the
latest catalog.

Assembly and installation
18
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
4.3 Pneumatic connection
NOTICE
Observe the requirements for the air supply
Technical Data [}13].
Compressed air connection
B Extend connection B A Retract connection A
Hose connection A thread diameter M5
Hose connection B thread diameter M5
Further information on the hose-free direct connection contains
the catalog data sheet.

Assembly and installation
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
19
4.4 Installing the sensors
NOTE
Observe the assembly and operating manual of the sensor for
mounting and connecting.
The product is prepared for the use of sensors.
• For the exact type designations of suitable sensors, please see
catalog datasheet and Link Übersicht Sensoren.
• For technical data for the suitable sensors, see assembly and
operating manual and catalog datasheet.
– The assembly and operating manual and catalog datasheet
are included in the scope of delivery for the sensors and are
available at schunk.com.
• Information on handling sensors is available at schunk.com or
from SCHUNK contact persons.
4.4.1 Installing the MMS 22 magnetic switch
NOTICE
Risk of damage to the sensor during assembly!
•Observe the maximal tightening torque.
The switching function is illustrated in deenergized state.
1 Sensor 1 "retracted state" 2 Sensor 2 "extended state"

Assembly and installation
20
02.00 | AGE-Z | Assembly and Operating Manual | en | 389009
Compensation unit
retracted
ØApply pressure to connection A.
✓Product is retracted.
ØSlide the sensor (1) into the groove (4).
ØPull the sensor (1) back again slowly until it activates.
ØSecure the sensor (1) in this position using the set screw (3).
Tightening torque: 10 Ncm
ØExtend and retract the product and test the function.
Compensation unit
extended
ØApply pressure to connection B.
✓Product is extended.
ØSlide the sensor (2) into the groove (4).
ØPull the sensor (2) back again slowly until it activates.
ØSecure the sensor (2) in this position using the set screw (3).
Tightening torque: 10 Ncm
ØExtend and retract the product and test the function.