Schweißkraft VarioProtect PANORAMA-W S-TC User manual

VarioProtect PANORAMA-W S - TC
Operating Instructions
VarioProtect PANORAMA-W R - TC
VARIOPROTECT
Automatic Welding Helmet
VarioProtect PANORAMA-W S - TC
VarioProtect PANORAMA-W R - TC

2 VarioProtect PANORAMA - Serie | Version 2. 2 | EN
Imprint
Product identification
Automatic Welding Helmet Item number
VarioProtect PANORAMA-W S - TC 1654 6
VarioProtect PANORAMA-W R - TC 1654 7
Manufacturer
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-961 3 Hallstadt
Fax: 49 ( ) 951 96555 - 55
E-Mail: info@schweißkraft.de
Internet: www.schweißkraft.de
Indications regarding the operating instructions
Original instructions
Edition: 22. 1.2 21
Version: 2. 2
Language: English
Autor: RL
Indications regarding the copyright
Copyright © 2 21 Stürmer Maschinen GmbH, Hallstadt,
Germany.
The contents of these operating instructions are the sole
property of the company Stürmer Maschinen GmbH.
Passing on as well as copying of this document, the use
and distribution of its content are prohibited if not
explicitly permitted. Contraventions are liable to
compensation.
Subject to technical modifications and error.
Content
1 Introduction.................................................... 3
1.1 Copyright ............................................................ 3
1.2 Customer service................................................ 3
1.3 Limitation of liability............................................. 3
2 Safety.............................................................. 3
2.1 Symbol explanation ............................................ 3
2.2 Safety regulations............................................... 4
3 Intended Use.................................................. 5
4 Technical ata ............................................... 5
5 escription of the Helmet............................. 6
5.1 Wearing parts ..................................................... 8
6 Transport, Packaging, Storage .................... 8
6.1 Transport ............................................................ 8
6.2 Packaging........................................................... 8
6.3 Storage ............................................................... 8
7 Product Characteristics / Setting Options.. 9
7.1 Selection of delay time........................................ 9
7.2 Setting the sensitivity.......................................... 9
7.3 Setting the operating mode................................. 9
7.4 Setting the protection level ................................. 9
7.5 Power supply ...................................................... 9
7.6 Headband adjustment options.......................... 1
8 Notes before Commissioning..................... 11
9 Operation...................................................... 12
10 Automatic Welding Protection Filter.... 12
11 Troubleshooting ........................................ 13
12 Color Table................................................. 14
13 Meaning of the Marking ............................ 15
14 Care, Maintenance and Repair ................. 16
14.1 Care by cleaning............................................ 16
14.2 Replace the front pane .................................. 16
14.3 Replace the battery........................................ 17
14.4 Replacing the filter cassette........................... 17
14.5 Replacing the inner side windows ................. 17
14.6 Maintenance/Repair....................................... 18
15 isposal, Recycling of used evices... 18
15.1 Decommissioning ........................................... 18
15.2 Disposal of the new equipment packaging ..... 18
16 Spare Parts ................................................ 19
16.1 Ordering spare parts....................................... 19
16.2 Spare parts drawing........................................ 2
17 EU - eclaration of Conformity ................ 21

Introduction
VarioProtect PANORAMA - Serie | Version 2. 2 | EN 3
1 Introduction
You have made a good choice by purchasing the
Schweißkraft welding helmet.
Read the operating manual thoroughly before com-
missioning the helmet.
It gives you information about the proper commissioning,
intended use and safe and efficient operation and main-
tenance of your welding helmet.
The operating manual is part of the welding helmet. Al-
ways keep this operating manual in the location where
your welding helmet is being operated. All local accident
prevention regulations and general safety instructions for
the operating range of your welding helmet must also be
complied with.
The Illustrations in this operating instruction serve for the
general understanding and may deviate from the actual
design.
1.1 Copyright
The contents of these instructions are copyright. They
may be used in conjunction with the operation of the wel-
ding helmet. Any application beyond those described is
not permitted without the written approval of Stürmer
GmbH.
For the protection of our products, we shall register
trademark, patent and design rights, as this is possible
in individual cases. We strongly oppose any infringement
of our intellectual property.
1.2 Customer service
Please contact your dealer if you have questions con-
cerning your Automatic Welding Helmet or if you need
technical advice. They will help you with specialist infor-
mation and expert advice.
Germany:
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-961 3 Hallstadt
Repair service:
Fax: 49 ( ) 951 96555-111
Email: [email protected]
Spare part orders:
Fax: 49 ( ) 951 96555-119
Email: [email protected]
We are always interested in valuable experience and
knowledge gained from using the application-which then
could be shared and be valuable to develop our products
even further.
1.3 Limitation of liability
All information and notes in these operating instructions
were summarised while taking applicable standards and
rules, the state-of-the-art technology and our long-term
knowledge and experiences into consideration.
In the following cases the manufacturer is not liable for
damages:
- Non-observance of the operating instructions,
- Inappropriate use
- Use of untrained staff,
- Unauthorised modifications
- Technical changes,
- Use of not allowed spare parts.
The actual scope of delivery may deviate from the expla-
nations and presentations described here in case of spe-
cial models, when using additional ordering options or
due to latest technical modifications.
The obligations agreed in the delivery contract, the gen-
eral terms and conditions as well as the delivery condi-
tions of the manufacturer and the legal regulations at the
time of the conclusion of the contract are applicable.
2 Safety
This section provides an overview of all important safety
packages for the protection of operating personnel as
well as for safe and fault-free operation. Other task-
based safety notes are included in the paragraphs of the
individual phases of life.
2.1 Symbol explanation
Safety instructions
The safety notes in these operating instructions are high-
lighted by symbols. The safety notes are introduced by
signal words which express the concern of the risk.
ANGER!
This combination of symbol and signal words indi-
cates an imminently dangerous situation which may
lead to death or severe injury if not avoided.
WARNING!
This combination of symbol and signal words indi-
cates a potentially dangerous situation which may
lead to death or severe injury if not avoided.

4 VarioProtect PANORAMA - Serie | Version 2. 2 | EN
Safety
Tips and recommendations
It is necessary to observe the safety notes written in
these operating instructions in order to reduce the risk of
personal injuries and damages to property.
2.2 Safety regulations
- Check the Automatic Welding Helmet for externally
visible damage and defects before putting it into
operation.
- Repair any defects and damage immediately.
- Do not use the Automatic Welding Helmet in damp
and wet environments, rain, etc.
- Only use original spare parts and accessories.
- Never place the welding helmet or filter on a hot
surface.
- Protect the welding helmet and its components
from dirt.
- Never open the welding filter.
- Before using the welding helmet, make sure that
the operating mode is set correctly. - "Welding" or
"Grinding".
- This welding helmet will not protect you from explo-
sive devices or corrosive liquids.
- Do not make any modifications, either to the wel-
ding filter or to the welding helmet, unless specifi-
cally instructed to do so in this instruction manual.
- If the viewing window does not darken immediately
after the welding arc is ignited, stop welding imme-
diately. Contact your supervisor or dealer immedi-
ately.
- Do not immerse the viewing window in water.
- Do not use solvents on the viewing window or hel-
met.
- Protect the viewing window from liquids and dirt.
- Clean the viewing window regularly and do not use
strong cleaning agents.
- Replace the sensors if they are damaged.
- Replace the protective lenses if they are scratched
or damaged.
- The welding helmet is designed to protect the eyes
and face from sparks, splashes and harmful radia-
tion under normal welding conditions. It does not
protect against severe impacts, including the brea-
king of grinding wheels.
- This helmet does not protect against explosive
equipment or corrosive liquids. If these hazards are
present, additional protection or splash protection
for the eyes must be used.
- When using this welding helmet, always wear im-
pact-resistant primary eye protection such as gog-
gles that meet the appropriate protection specifica-
tions.
- Avoid working positions where unprotected areas
of the body are exposed to sparks, splashes, direct
and / or reflected radiation. Use appropriate protec-
tion if exposure cannot be avoided.
CAUTION!
This combination of symbol and signal words indi-
cates a potentially dangerous situation which may
lead to slight or minor injury if not avoided.
ATTENTION!
This combination of symbol and signal words indi-
cates a possibly dangerous situation which may lead
to property and environmental damages if they are
not avoided.
NOTE!
This combination of symbol and signal words indi-
cates a potentially dangerous situation which may
lead to material or environmental damage if not
avoided.
Tips and recommendations
This symbol highlights useful tips and recommenda-
tions as well as information for an efficient and trou-
ble-free operation.
ATTENTION!
Serious injury can occur if the user ignores the war-
nings and/or refuses to follow the instructions in the
operating manual!
ATTENTION!
Before use make sure the protection films on both
inside & outside protection lens are removed (if availa-
ble).
CAUTION!
If corrective goggles are worn under the welding helmet
under the welding helmet, the following must be obser-
ved:
Impacts on the welding helmet pose a potential risk of
injury for people wearing standard corrective goggles.

Intended Use
VarioProtect PANORAMA - Serie | Version 2. 2 | EN 5
3 Intended Use
The Automatic Welding Helmet VarioProtect PAN-
ORAMA-W S - TC and VarioProtect PANORAMA-W R -
TC protect the eyes and face from sparks, splashes and
harmful radiation under normal welding conditions. It is
suitable for use in MIG/MAG, TIG and electrode welding.
Not suitable for use in laser welding, oxygen and acety-
lene welding and cutting processes. In "Grinding" mode,
the VarioProtect helmet can also be used for grinding.
Any use other than that described in these operating in-
structions is not permitted. Intended use also includes
compliance with all the information in these instructions.
Any use beyond the intended use or any other use is
considered misuse.
Unauthorised modifications or changes to the welding
helmet may invalidate the CE conformity and are
prohibited. The company Stürmer Maschinen GmbH
accepts no liability for constructive and technical
modifications to the welding helmet.
Use of the welding helmet not in compliance with its
intended purpose and disregard of the safety regulations
or the operating instructions exclude any liability on the
part of the manufacturer for any resulting damage to
persons or objects and invalidate the warranty claim!
Technical Data
WARNING!
anger in case of misuse
- Misuse of the welding helmet can lead to dangerous
situations.
- Only operate the welding helmet in the power range
listed in the technical data.
- Never bypass or override the safety devices.
- Only operate the Automatic Welding Helmet when it
is in perfect technical condition.
VarioProtect PANORMA S-TC
R-TC
Length x Width/Depth x
Height (product) approx.
[mm]
249 x 298 x 334
Weight (net) approx. 54
Field of view width [mm] 1
Field of view height [mm] 67
Operating temperature
[°C]
-5 - +5
Storage temperature [°C] -2 - +7
Class 1/1/1/1
Switch-over response
time from light to dark [ms]
, 4
Switch-over response
time measured at tempe-
rature [°C]
55
Brightening time from
dark to light [s]
.15 - .8
Brightening time (dark to
light) adjustment
steplessly adjustable
UV-/IR-Protection up to DIN 16
Shade Protection class 3
Shade side window Protection class 6
Dark Protection level DIN 5-9, DIN 9-13
Safety level at distur-
bance or in switched off
condition
4
Solar cells Yes
Battery replaceble 1xLithium Battery
Number of sensors [pcs] 4
Cassette length [mm] 1
Cassette width [mm] 67
Cassette height [mm] 8
Sensitivity steplessly adjustable
Lens thickness [mm] 1.

6 VarioProtect PANORAMA - Serie | Version 2. 2 | EN
escription of the Helmet
5 Description of the Helmet
Fig. 1: Description of the helmet
Fig. 2: helmet
A
E
B
C
C
B
VarioProtect PANORAMA-W S - TC and
VarioProtect PANORAMA-W R - TC
A Front protection plate / Outer pane
B Peripheral perception filter
C Snap lock of the protective pane
D Snap locking device of the protective pane
E Helmet shell
F Automatic darkening filter
G Press-in frame
H Pins
I Knurled screw
F
H
G
I
6
7
8
9
4
2
5
1
3
10
1

escription of the Helmet
VarioProtect PANORAMA - Serie | Version 2. 2 | EN 7
1 Operating mode switch
2 Headband for adjusting helmet distance
3 Viewing window
4 Setting of the protection levels
5 Filter cartridge
6 Battery compartment
7 Setting of sensitivity (SENSITIVITY)
8 Setting of the brightening time (DELAY)
9 Battery control indication
1 Welding helmet identification (SWM 175 F CE)
11 Side window, welding protection filter for peripheral
perception (5 SWM 1 F CE)

8 VarioProtect PANORAMA - Serie | Version 2. 2 | EN
Transport, Packaging, Storage
1 Sweatband
2 Front headband
3 Right band
4 Left band
5 Rear headband
6 Rear headband adjustment wheel
7 Flat washer
8 Right limiting washer
9 Angle pin
1 Right adjustable washer
11 Right slider
12 Side cover
13 Rotating shaft in the side cover
14 Rotating shaft outside the side cover
15 Left slider
16 Left adjustable washer
17 Left limiting washer
5.1 Wearing parts
6 Transport, Packaging, Storage
6.1 Transport
Check the welding helmet on delivery for any visible trans-
portation damage. If you notice any damage to the device
please report this immediately to the carrier or dealer.
6.2 Packaging
All used packaging materials and packaging aids are re-
cyclable and should be taken to a materials recycling de-
pot to be disposed of.
The delivery packaging is made of cardboard, so please
dispose carefully by having it chopped up and given to
the recycling collection
The film is made of polyethylene (PE) and the cushioned
parts of polystyrene (PS). Deliver these substances to a
collection point for recyclable materials or to the waste
disposal company which looks after your region.
6.3 Storage
The welding helmet must be stored thoroughly cleaned
in a dry, clean environment at temperatures ranging from
-2 °C to +7 °C.
The solar cells of the filter should be stored in the dark or
not exposed to light.
esignation Item
number
Quantity /
Price unit
Outer Pane 166214 PU
Inner Pane 1662141 PU
Lithium Battery
3V CR2 32
16621 7 PU (1 Pcs.)
Complete Head-
band
1662123 PU (1 Pcs.)
Set of Inner side
panes
1662142 1 Set = 2 Pcs.
Holding frame for fil-
ter cassette
1662143 Pcs.
filter cassette 1662144 Pcs.
Front sweatband 1662122 Pcs.

Product Characteristics and Setting Options
VarioProtect PANORAMA - Serie | Version 2. 2 | EN 9
7 Product Characteristics and Setting
Options
The shape of the helmet relieves the welder's head and
neck, so the user feels more comfortable while working.
Control panel
The control panel has six sections:
- Delay time (Delay)
- Protection level range (Shade range)
- Protection level (Shade)
- Sensitivity (Sensitivity)
- Grind (for Grinding) / Weld (for Welding)
- Battery indicator (Low Battery)
Mode
Enables setting of the working mode. The switch position
indicates the current working mode GRIND or WELD.
Shade
The colour level can be set by turning the switch. The
switch position indicates the currently set colour level.
Fig. 3: Control panel
7.1 Selection of delay time
When welding is interrupted, the viewing window automati-
cally changes from dark to light, but with a preset delay so
that the glaring light from the afterglow on the workpiece is
dimmed each time. In the DELAY section, the delay time
can be set from MIN to MAX.
Fig. 4: Setting the delay time
7.2 Setting the sensitivity
The sensitivity can be regulated with the rotary switch
SENSITIVITY. LO means minimum sensitivity and HI me-
ans maximum sensitivity.
Fig. 5: Setting the sensitivity
7.3 Setting the operating mode
Basic functions
The welding helmet VarioProtect PANORAMA-W S - TC
and VarioProtect PANORAMA-W R - TC has two opera-
ting modes: GRINDING and WELDING. The operating
mode can be switched using the slide switch on the con-
trol panel.
Fig. 6: Wahlschalter für die Betriebsart
7. Setting the protection level
7.5 Power supply
The power supply for the welding helmet is provided by a
battery.
CAUTION!
Before starting welding, it is essential to set the ope-
rating mode switch back to a protection level for wel-
ding.
ATTENTION!
If the welding helmet is used for a long time with the
wrong protection level, the eyes can be injured.

1 VarioProtect PANORAMA - Serie | Version 2. 2 | EN
Product Characteristics and Setting Options
Fig. 7: Battery-indication
7.6 Headband adjustment options
Fig. 8: Headband adjustment
Adjust headgear:
The helmet should be adjusted to cover the eyes and
face effectively during the welding process. The position
of the headband and the rear headband can be adjusted
manually to ensure a secure fit. Turn the gear to adjust
the tightness until it feels comfortable. The front and
back headband should be adjusted so that the forehead
and back of the head are firmly covered. See figure 8a.
Adjust headgear depth:
The depth of the headgear can be adjusted to the posi-
tion where it fits over your forehead. Tighten the two slot-
ted straps to fit the top of your head. See figure 8b. You
can tighten the straps by lifting the strap out of the loca-
ting pin, tightening the strap and sliding it into the loca-
ting pin in a suitable retaining hole.
Adjust distance between viewing window and face:
The distance to the viewing window can be adjusted by
pressing the lateral pins and simultaneously moving the
sliders. There are 5 distance positions available for adju-
stment. See figure 8c.
Fig. 9: Side pins/buttons
Adjust angle limiting position:
The perfect helmet position is is set when your eyes are
at a 9 ° angle behind the viewing window. There are 7
angle limiting positions available for adjustment. Press
the release buttons (Fig. 1 ) and move the sliders simul-
taneously so that the helmet reaches the desired angle
limit. See also figure 8d.
Side buttons

Notes before Commissioning
VarioProtect PANORAMA - Serie | Version 2. 2 | EN 11
Fig. 1 : Slider for angle adjustment
After performing the previously mentioned adjustment
mechanisms, the wearing of the helmet should feel more
comfortable for the operator. Work can be performed
with high precision all the time.
8 Notes before Commissioning
- Before first operation, peel off the protective films
on both sides of the protective panes (if present).
- Before first use, inspect all parts for signs of use
and damage. Scratched, torn or punctured parts
should be replaced immediately before the helmet
is used again to avoid serious injury.
- Ensure that the helmet fits tightly before each use.
- Select the shade level you need for the application.
Make sure the setting is correct by applying the co-
lour chart.
- Adjust the head straps so that the welding helmet
sits as low on the head and close to the face as
possible. When using the welding helmet at a lo-
wer position, adjust the angle.
- Set the operating mode (welding or grinding). In
GRINDING mode, the filter remains bright.
- Set the protection level, delay time and sensitivity.
- Put on the helmet and check its tight fit and appro-
priate position.
- Before starting welding work, check the correct set-
tings with a function test.
- FUMES AND GASES can be harmful to your
health. Keep your head away from fumes.
- Provide adequate ventilation, exhaust at the arc or
both to keep fumes and gases away from your
breathing zone and the general area.
- ARC arcs can injure eyes and cause skin burns.
- Always check the helmet and filter lens before wel-
ding to ensure they are in good condition, undama-
ged and properly fitted.
- Check that the clear lens is clean and securely at-
tached to the helmet.
- Always wear safety glasses under the welding hel-
met and protective clothing to protect your skin
from radiation, burns and splashes.
- Ensure that optical radiation from the arcs of other
welders in the immediate vicinity does not enter the
helmet and the automatic dimming filter from be-
hind.
- Check the front / inner cover lens and the front lens
holder frame to make sure they are tight.
- Check all operating parts for signs of wear or da-
mage before each use. Scratched, cracked or
scarred parts should be replaced immediately be-
fore using again to avoid serious injury.
- Check for light tightness before each use.
- Select the desired colour number by turning the co-
lour knob. Make sure the colour number is set cor-
rectly for your application.
- Adjust the headband so that the helmet sits as low
as possible on the head and close to the face.
- Failure to follow these warnings and / or operating
instructions may result in serious injury.
- If the auto-darkening filter is cracked, do not conti-
nue to use the helmet: the UV / IR protection may
be compromised and cause burns to the eyes and
skin..
Welding produces sparks and drops of molten metal
that fly in all directions.
- The safety helmet must be worn to avoid serious
physical damage.
- Suitable additional safety clothing has to be worn
to protect the rest of the body..
Correct use of the welding helmet
Before using the helmet, make sure that:
- The front cover and the filter are in the right posi-
tion and correctly fixed.
- All sensors and cells are not blocked.
- Keep the viewing field of the filter as close to the
eyes as possible during welding.
- If you are welding for a long period of time, check
the helmet occasionally and make sure there are
no signs of deformation or wear.
- Do not use the helmet without the transparent filter
protector (inside and outside): failure to do so may
result in a safety hazard or irreparably damage the
filter.
Internal snap-in function
( present on both sides)

12 VarioProtect PANORAMA - Serie | Version 2. 2 | EN
Operation
- People with particularly sensitive skin must be
especially careful: Materials that can come into
contact with the skin can cause allergic reactions.
- Check that the protection level corresponds to your
welding process. If the helmet has operating pro-
blems, read the chapter "Troubleshooting". If the
problem persists, stop using the helmet and con-
tact the person in charge or a dealer.
9 Operation
Application
Check the front cover to make sure it is clean and that
the sensors on the front of the filter cassette are not dirty.
Also check the front / rear covering glass and the snap
lock of the front glass holder to make sure they are faste-
ned.
Step 1: Remove the protective film (if present) inside and
outside the pane surfaces.
Before welding, the display filter is in a transparent and
clear state, allowing a clear view on the workpiece. At
the time of starting welding, the darkening filter automati-
cally switches from a clear to a dark state. At the time of
stopping welding, the darkening filter automatically chan-
ges from a dark to a clear state.
Step 2: Set the operating mode to Welding.
Step 3: Use the shade selection button to set the correct
shade number according to the welding current
and welding procedure (see table in Fig.11).
Step 4: Adjust the sensitivity level. Stop welding and set
the sensitivity level to high until the filter flashes.
Then adjust the sensitivity a little lower.
Step 5: Set the delay time.
Step 6: Adjust the headgear according to your require-
ments.
Never make any modifications on the welding lens or
helmet which are not listed in this manual.
Failure to observe these warnings and / or to follow all
operating instructions may result in serious injury.
Please observe the following
- The automatic darkening filter must be equipped
with an external protective plate to avoid irrepa-
rable damage.
- Immediately replace the scratched or broken lens
frame as the protection is no longer present at the
field of view.
- Replace the scratched or broken protective plate
and do not bump the lens during replacement.
- Select the correct colour number according to the
welding process before welding.
- The operating temperature range is between -5 ° C
and 55 ° C. When the ambient temperature is
below the lower limit, the response speed of the li-
quid crystal materials of the lens is slightly lower,
other protective measures are not affected.
- Do not store the holding frame near a heat source
or in a place with high humidity.
- Do not clean the holding frame with alcohol, petrol
or a diluted solvent. and do not immerse it in water.
- Change the sweatband regularly.
- If this helmet does not darken when an arc is
struck, stop welding immediately and contact your
supervisor or dealer.
10 Automatic Welding Protection Filter
Marking: 3 / 5-9 / 9-13 SWM 1/1/1/1/379 CE
Optical characteristics
Optical class: 1
Scattered light class: 1
Homogeneity class: 1
Angular dependence class: 1

Troubleshooting
VarioProtect PANORAMA - Serie | Version 2. 2 | EN 13
11 Troubleshooting
Problem Possible Cause Solution
The filter does not darken or is
unstable when switching from light to
dark and back again.
The external transparent protection
of the filter is dirty or damaged.
Replace the external transparent
protection.
The sensors are dirty. Clean the surface of the sensor.
The welding current level (sensitivity)
is too low.
Increase the sensitivity.
The batteries are not in good condi-
tion or are not inserted correctly.
Replace or remove the batteries and
reinsert them properly.
Battery clamps and the contact sur-
faces of the filter are dirty or oxidised.
Clean both.
The "WELD-GRIND" switch on the
filter is in the "GRIND" position.
Set the switch to the "WELD" posi-
tion.
Switching over too slow The operating temperature is too
low.
Do not use the device at temperatu-
res below -5°C (+23°F).
Bad visibility The external or/and internal protec-
tion of the filter is/are dirty or dama-
ged.
Clean the dirty components and re-
place the damaged parts.
Not enough light in the surrounding
area.
Ensure adequate lighting.
Value in the numerical scale is not
set correctly, or the set value of the
numerical scale is unsuitable.
If possible, use the correct number.
Filter darkening occurs without pre-
vious arc signal
Sensitivity is too high. Adjusting the sensitivity to the correct
level.
Filter remains darkened after com-
pleting the welding process
Delay set too high.
Ambient light is too bright.
Set delay.
Reduce the light level.
Welding splashes damage the filter Missing, damaged, broken, distorted
front cover.
Replace the front cover shield.
Irregular darkening The headband is incorrectly adjusted
and there is an uneven distance bet-
ween the eyes and the filter lens.
Set the headband back to reduce the
different distance to the filter.
Colour code is set incorrectly. Set the correct colour number
Welding helmet does not fit properly Headband is not adjusted correctly. Readjust the headgear.
WARNUNG!
The user must immediately remove the welding hel-
met if the above problems cannot be solved. Contact
your dealer.

Color Table
VarioProtect PANORAMA - Serie | Version 2. 2 | EN 14
12 Color Table
Recommended color chart according to EN 169.
Fig. 11: Color table
Depending on the environmental conditions, it is possible that smaller or larger color tones have to be selected.

Meaning of the Marking
VarioProtect PANORAMA - Serie | Version 2. 2 | EN 15
13 Meaning of the Marking
Each product is marked with a corresponding protection
level (DIN 4 to DIN 8 and DIN 9 to DIN 13). Make sure
that the correct protection level has been set before star-
ting the welding process. The classification for eye pro-
tection is according to EN 379. Other markings on the
product are in accordance with the corresponding Euro-
pean standards.
Example Filter (EN 379):
Fig. 12: Classification for eye protection
The head part of the welding helmet and the attachment
plates are marked with code letters which indicate the
protection class against impact energy (flying parts):
Safety helmet: SWM 175 B CE
SWM: Identification of the manufacturer
175: Standard
B: Average impact energy (impact 12 m/s).
CE: CE marking
Outer pane (welding protection filter for peripheral
perception): 5 SWM 1 F CE
SWM: Identification of the manufacturer
1: Optical class;
F: Low impact energy (impact 45 m/s)
CE: CE marking
Inner pane : SWM 1 F CE
SWM: Identification of the manufacturer
1: Optische Klasse
F: Low impact energy (impact 45 m/s)
CE: CE marking
The protective equipment must comply with the require-
ments for
Operating temperatures from -5 °C to +5 °C. Otherwise,
the eye protection device may only be used at room tem-
perature.
CAUTION!
The mechanical strength of the helmet can only be
as strong as its weakest part.

16 VarioProtect PANORAMA - Serie | Version 2. 2 | EN
Care, Maintenance and Repair
1 Care, Maintenance and Repair
1 .1 Care by cleaning
Keep the filter, sensor and solar cell clean. After use and
before taking off the helmet, check the integrity of the
helmet and remove any drops of melted metal.
The cartridge and front cover lens must be cleaned peri-
odically with clean cotton, a soft cloth or a special lens
cloth. Do not use strong detergents or solvents: clean the
inside and outside of the helmet with a neutral disin-
fectant.
1 .2 Replace the front pane
Replace the outer pane if it is damaged (cracked,
scratched, dirty or full of holes).
Step 1: Unlock the two snap locks (B) on the inside of the
protective plate (A) and take out the snap-in parts
C on the side. The protective plate (A) can now
be removed.
Fig. 13: Replacing the outer pane
Step 2: Replace the protective screen with a new one and
put the snap lock system back in place. Make sure
the snap-in part is close to the helmet and lock the
attachment lens by pushing in the snap lock.
Fig. 14: Replacing the outer pane
WARNING!
anger in case of insufficient quali-
fication of persons!
Insufficiently qualified persons cannot evaluate the
risks to the user resulting from improper repair work
on the welding helmet and expose themselves and
others to the risk of serious injury.
All maintenance work must only be carried out by
qualified persons.
NOTE!
After care, maintenance and repair work, check that
all coverings and protective devices are properly
refitted to the Automatic Welding Helmet.
Damaged guards and equipment parts must be
repaired or replaced by the customer service.
ATTENTION!
Failure to comply with this instruction may expose
the operator to health risks and invalidate the war-
ranty.
We accept no liability if the welding helmet is used
for other purposes or these instructions are not follo-
wed.
B
C
A
B

Care, Maintenance and Repair
VarioProtect PANORAMA - Serie | Version 2. 2 | EN 17
1 .3 Replace the battery
Gently push the battery covers away to the outer sides
until they are open. Remove the old batteries from the
battery compartment. Insert new batteries and close the
battery compartment again.
Fig. 15: Battery replacement
1 . Replacing the filter cassette
Step 1: To release the filter cassette, unscrew the
knurled screw 26 (Fig. 16) and fold the press-in
frame 24 (Fig. 16) upwards.
Step 2: Remove the filter cassette 23 from the helmet
shell.
Step 3: Insert the new filter cassette into the frame. Make
sure that the filter cassette is correctly inserted in
the frame.
Step 4: Close the press-in frame and tighten the knurled
screw again.
Fig. 16: Filter replacement
Replace the inner pane if it is damaged (cracked,
scratched, dirty or full of holes).
Step 1: Remove the filter cassette (fig.16; pos.23) (see
chapter Replacing the filter cassette).
Step 2: Put a finger into the semi-circular hole of the filter
cassette (fig.16, B) and remove the old inner
pane (A) by picking it up slightly.
Step 3: Remove the protective film from the new inner
pane. Place the new inner pane into the filter
cassette.
Step 4: Insert the filter cassette again.
1 .5 Replacing the inner side windows
Step 1: Remove both, the filter cassette and the outer
pane.
Step 2: Grasp the inner pane (A) between the finger and
thumb of one hand (Fig. 17).
Step 3: Slide the side window forward, applying pressure
from the inside at point B (Fig. 17) until it slips out
of the rear guidance.
Step 4: Pull the side window off the front cross piece.
A
B
26

18 VarioProtect PANORAMA - Serie | Version 2. 2 | EN
isposal, Recycling of used evices
Fig. 17: Inner side windows
Step 5: Mount the new side window in reverse order.
1 .6 Maintenance/Repair
If the welding helmet does not function properly, contact a
specialised dealer or our customer service. The contact de-
tails can be found in chapter 1.2 Customer service.
- Regularly check the condition of the helmet and
replace damaged parts.
- Replace the external / internal transparent filter
protector if it is damaged.
- Do not immerse the filter in water or other liquids.
Do not use solvents to clean the filter.
- Do not put heavy tools / objects in or on the helmet
to avoid damaging the filter or the protective
screens.
- Keep the helmet away from flames.
- Do not allow the helmet to fall down.
- Do not place the helmet too close to the welding
area.
- Be aware of the temperature:
- Remove the batteries if the helmet is not used for a
long time.
- Place the helmet so that its dimensions cannot de-
form or the viewing filter cannot break.
- Do not allow the filter to come into contact with li-
quid or dirt.
- Do not open the filter container. Do not use tools or
other sharp objects to remove parts of the filter or
helmet.
15 Disposal, Recycling of used Devices
Please take care in your own interest and in the interest of
the environment that all component parts of the machine
are only disposed of in the intended and permitted way.
15.1 Decommissioning
Discarded devices must be taken out of service immedi-
ately in a professional manner in order to avoid later mi-
suse and danger to the environment or persons.
- Remove batteries and accumulators, if available.
- If necessary, dismantle the welding helmet into mana-
geable and recyclable assemblies and components.
- Dispose of the components in the designated disposal
channels.
15.2 Disposal of the new equipment packaging
All packaging materials and packaging aids used are
recyclable and must always be sent for material recy-
cling.
These components are to be disposed of separately and
in a professional manner. In case of doubt, contact the
municipal waste disposal service.
If necessary, use the services of a specialised waste dis-
posal company for processing.
ATTENTION!
- Repairs or maintenance work may only be carried
out by qualified and trained personnel.
- Only use original spare parts.
A
B
A
A

Spare Parts
VarioProtect PANORAMA - Serie | Version 2. 2 | EN 19
16 Spare Parts
16.1 Ordering spare parts
The spare parts may be purchased with the authorised
dealer or directly with the manufacturer. Please find the
corresponding contact data in Chapter 1.2 Customer
service.
Indicate the following basic information for requests or
orders of spare parts:
- Type of device
- Item number
- Position number
- Year of construction:
- Quantity
- Required mode of dispatch (mail, freight, sea, air,
express)
- Address of dispatch
Spare part orders which do not include the above indica-
tions may not be taken into consideration. If the indica-
tions regarding the mode of dispatch are missing, the
product is dispatched at the discretion of the supplier.
You will find information regarding the device type, item
No. and year of manufacture on the type plate fixed to
the welding helmet.
Example
The outer pane for the welding helmet VarioProtect PAN-
ORAMA-W S - TC must be ordered. The outer pane has
the position number 18 in the spare parts drawing 1.
When ordering spare parts, send a copy of the spare
parts drawing (1) with the marked component (outer
pane) and marked position number (18) to the authori-
sed dealer or the spare parts department and provide the
following information:
Type of device: VarioProtect PANORAMA-W S - TC
Item number: 1654060
Drawing number: 1
Position number: 18
The item number of your device is:
VarioProtect PANORAMA-W S - TC 1654 6
VarioProtect PANORAMA-W R - TC 1654 7
ANGER!
anger of injury by the use of
wrong spare parts!
Dangers may result for the user and damages as
well as malfunctions may be caused by using wrong
or damaged spare parts.
- Only use original spare parts of the manufacturer or
spare parts admitted by the manufacturer.
- Always contact the manufacturer in case of uncer-
tainties.
Tips and recommendations
Use of non-approved spare parts will invalidate the
manufacturer's warranty.

2 VarioProtect PANORAMA - Serie | Version 2. 2 | EN
Spare Parts
16.2 Spare parts drawing
The following drawing should help you to identify necessary spare parts in case of service. If necessary, send a copy of
the parts drawing with the marked components to your dealer.
Spare parts drawing VarioProtect PANORAMA-W S - TC and VarioProtect PANORAMA-W R - TC
Fig. 18: Spare parts drawing 1 VarioProtect PANORAMA-W S - TC & W R - TC