Scotchman SUP-600-NF User manual

SUP-600-NF
COLD SAW
PRINTED AUGUST 2015

PAGE 2

TABLE OF CONTENTS
SECTION DESCRIPTION PAGE #
1.0 INTRODUCTION 4
1.1 Legislation Applicable to Planning and Construction 4
2.0 GENERAL MACHINE INFORMATION 5
2.1 Machine Identification Data 5
2.2 Technical Data 5
2.3 Dimensions of the Machine 6
2.4 Cutting Capacity 6
2.5 Electrical Data 7
2.6 Noise Level 7
3.0 INDICATIONS REGARDING TRANSPORT AND STORAGE 7
4.0 INSTRUCTIONS FOR ANCHORING AND SERVICE START-UP 8
4.1 Anchoring Instructions 8
4.2 Pressure Regulator 8
4.3 Instructions Regarding Blade Installation 9
4.4 Cutting Coolant 9
4.5 Pneumatic Oil 9
5.0 INSTRUCTIONS FOR USE 10
5.1 Proper and Improper Use 10
5.2 Function of the Operating Mechanisms 10
5.3 Instructions for the Adjustment of the Digital Degrees 11
5.3 General Rules and Safety Checks 11
6.0 RECOMMENDATIONS AND MAINTENANCE 12
6.1 Type and Frequency of Inspections 12
6.2 Qualified Personnel for Maintenance and Repair Work 13
6.3 Manufacturer's Recommendations 13
7.0 DRAWINGS AND SCHEMATICS 14
7.1 General Schematic 14
7.2 Power Circuit 16
7.2A Switching Power Circuit 17
7.3 Operating Controls 18
7.4 Pneumatic Schematic 20
7.5 Cast Iron Table & Disc Assembly (Exploded View) 22
7.6 Rocker Assembly (Exploded View) 24
7.7 Turret Assembly (Exploded View) 26
7.8 Sheet Metal Base (Exploded View) 28
7.9 Protective Shield (Exploded View) 30
8.0 OPTIONAL EQUIPMENT 32
8.1 Pneumatic Protective Shield 32
8.2 Digital Control of the Cut Height 34
8.3 Lubetool Micro-Lubrication (Optional) 35
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PAGE 4
1.0 INTRODUCTION
This instruction manual has been made in compliance with Legislation according to the Machine
directive 2006/42/CEE and its subsequent amendments.
The instruction manual represents an integral part of the machine. It must be consulted before,
during and after the machine is put into service, as well as whenever it is considered necessary, thereby
respecting its content in each and every one of its parts.
This is the only way in which the fundamental objectives that have been established on the basis of this
manual will be achieved; such as, accident prevention and making optimal use of the machine features.
Within the framework of this manual, all aspects regarding safety and accident prevention on the job
while using the machine have been considered in every detail, herein highlighting the information that is
of greatest interest to the user.
ÜATTENTION
Carefully read this manual before installing the machine. The manual must be kept throughout the
machine’s lifetime in a place that is easy to find in the event that it is needed. In the event that a used
machine is sold, the machine shall be sold together with this manual. In the event that the machine is
scrapped, the identification plate and any other document supplied with the same shall be destroyed.
1.1 Legislation Applicable to Planning and Construction
EN-12100-1 Machine Safety: Basic concepts, general design principles.
EN-12100-2 Machine Safety: Basic concepts, general design principles.
EN-13857 Guarding by distance to prevent contact with hazardous areas of the machine.
EN-60204/1 Electrical equipment of industrial machines.
EN-13850 Machine safety: emergency stop equipment.
2006/42/CEE on Machine Safety.
93/68/CEE on the CE Marking (amendment).
73/23/CEE on Safety of Electrical Material.
2004/108/CEE on Electromagnetic Compatibility.

2.0 GENERAL INFORMATION
2.1 Machine Identification Data
Model---------------------------- SUP-600-NF
Serial number------------------
Manufacturing year-----------
*NOTE: IN ORDER TO REQUEST SPARE PARTS, WHETHER COVERED BY THE WARRANTY
OR NOT, ALWAYS INDICATE THE MODEL AND SERIAL NUMBER OF THE MACHINE, AS
WELL AS THE NAME OF THE PART AND THE PART NUMBER THAT APPEAR IN THE LAST
CHAPTER OF THE PARTS EXPLODED VIEWS.
2.2 Technical Data
PAGE 5
CHARACTERISTIC DIMENSION
Three phase motor Brake Motor 5HP, 220/460V
Motor speed 3000 RPM
Interior Æof blade 1.97"
Maximum Æof saw blade 19.7"
Cutting speed 55 m/sec
Turn 90°RIGHT 60°LEFT
Working pressure 95 to 105 PSI
Pneumatic hold-dowm clamps 2 vertical + 2 horizontal
Lubrication system Pneumatic, by sprayer
Dimensions 52" x 48.8" x 65.4"
Weight 1,100 lbs

2.3 Dimensions of the Machine
2.4 Cutting Capacity
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0
50
100 150
200
10 20 30 40 60 70 80 90
110 12 0 130 140 160 170 180 190
210 220 230 24 0 260 27 0 280 290
250 300 310
320
0
50
100
150
200
250 240
230
220
210
190
180
170
160
140
130
120
110
90
80
70
60
40
30
20
10
90º
45º
22.5º
10 20 30 40 60 70
50
TURRET
80 90
100 110
120 130 140
150 160
170 180 190
205
770mm
934mm
ANCHO M AX: 1249mm
911mm
1 636mm
850mm
905mm
1050mm
1301mm
1636mm
1052mm

2.5 Electrical Data
2.6 Noise Level
At a distance of 2' RUNNING OFF-LOAD 80dB (A)
MACHINING A 70 X 50 PROFILE 120 dB (A)
ÜATTENTION: When working with the machine, use individual hearing protection equipment.
3.0 INDICATIONS REGARDING TRANSPORT & STORAGE
Store in the vertical position. Do not stack.
If the machine remains stored for a long period of time, periodically lubricate it.
Do not expose to the elements.
The packaging is made of properly designed and sized wood and is also wrapped in plastic.
ÖCAUTION: Do not improperly dispose of the packaging. Send this material to be recycled or disposed
of in accordance with all legislation in force.
PAGE 7
Transport with a forklift Transport with a crane bridge
Power Supply Motor Power Total Consumption
230 V Three phase 4 kW/5.3 HP 12 A
460 V Three phase 4 kW/5.3 HP 7 A

4. INSTRUCTIONS FOR ANCHORING/ SERVICE START-UP
4.1 Anchoring Instructions
Ensure that the machine has not suffered any damage during transport by making an initial visual
inspection. If damage is observed, advise the carrier immediately.
The machine must be installed on a firm surface that is as level as possible, in order to reduce vibrations
during operation and so that it operates within the parameters established by the manufacturer.
Verify that the power supply voltage corresponds to the voltage indicated on the specifications plate of
the machine. Connect the cable to the power supply, using a plug that is appropriate for the
characteristics of same, thereby respecting the color codes. Once connected to the machine, verify the
sense of rotation; if the rotation is not correct, change two phases of the plug. The rotation is counter
clockwiese when facing the blade from the left side of the machine.
4.2 Pressure Regulator
The machine has a regulator/lubricating filter. The pressure of the air inlet in the machine must be
95 to 105 PSI. Lubricate the air that enters the machine so as not to damage the pistons and mobile
elements.
PAGE 8

4.3 Installing The Blade
Rotate the blade to 22.5°, toward the left side, and lock it in this position. Loosen the blade with the
bar and wrench sent with the machine. Place the new blade on the spindle and align it with the screw
mounted in the spindle. Place the hub on the spindle with the bar. To tighten the nut, hold the nut
as shown in the figure. To access the blade, use the side door of the machine. Make sure that the
teeth of the blade match the direction of rotation of the motor. Also, make sure that the diameter of the
blade is 24".
ÜATTENTION: Assure that the blade is correct for this machine. (Diameter of the arbor is 2 inches.)
ÜDANGER: After changing the blade, put the sheet metal front cover back on.
4.4 Cutting Coolant
In order to fill the machine with cutting coolant, open the reservoir and fill with Econolube or,
equivalent.
4.5 Pneumatic Oil
Both the pneumatic oilers and the filter group lubricator must be filled with ISO VG 16 VISCOSITY
PNEUMATIC OIL. If none is available, use hydraulic oil 16.
PAGE 9

PAGE 10
5. INSTRUCTIONS FOR USE
5.1 Proper and Improper Use
This is a semiautomatic cut-off machine especially designed for cutting aluminum profiles.
The use of the machine for cutting other materials is hereby prohibited. Such use may cause damage to
the machine and put the health and safety of the worker at risk.
ÜDANGER: We are not responsible for any possible accident caused by the failure to comply with the
aforementioned provision.
5.2 Function of the Operating Mechanisms
1. Horizontal clamps.
2. Vertical clamps.
3. Lever I turn disc.
4. Protective shield.
5. M-10 x 40 lever.
6. Filter + regulator + lubricator + manometer.
7. Clearing gun with hose.
8. Advanced regulator 3/8".
9. Raise blade, green button.
10. Two position selector.
11. Green indicator light.
12. Saw blade on-off.
13. Emergency stop.
14. Pressure regulator horizontal clamps.
ÖDANGER: Always work with the protective
shield lowered.
ÖDO NOT DISCONNECT ANY SAFETY
DEVICES!

PAGE 11
5.3 Adjusting the Digital Degrees
To zero the digital readpot, press the (F) and (Set) keys. To change the way of reading of incremental to
absolute, press (Inc/Abs).
ATTENTION: Care must be used when cleaning the screen. The surface is plastic and is easily
scratched.
5.4 General Rules and Safety Checks
þBefore using the machine, check the efficiency and operation of all safety devices and check that the
moving parts of the machine are not blocked, that there are no damaged parts and that all machine
components are positioned and working correctly.
þNEVER operate the machine with any of the safety devices disabled or removed from the machine.
þIt is entirely prohibited to work without the protective shield in position.
þIt is mandatory to use gloves and protective eyewear.
þIt is mandatory to use regulation work clothing. (It must be worn fastened.)
þBefore starting work, the operator must ensure that all tools and wrenches, used for maintenance or
adjustment, have been removed.
þIn the event of a fire, use powder extinguishers and disconnect the machine from the electric system.

PAGE 12
6.0 RECOMMENDATIONS AND MAINTENANCE
6.1 Type and Frequency of Inspections
The operator's knowledge of the machine is one of the best ways of daily control of any possible problem.
If any failure is detected, work must be stopped and qualified personnel must be informed immediately.
*NOTE: Always clean the machine and the work area at the end of the work day.
MAINTENANCE TABLE
MOTOR BRAKE ADJUSTMENT
LUBRICATION POINTS TYPE OF GREASE/OIL FREQUENCY
Turret travel rail SAE 30 Lubricating oil Weekly
Rocker bearings (Figure 7.4) Roller bearings grease Annually
CHECK POINTS FREQUENCY
Machine cleaning Weekly
Condition of the transmission belt Annually

PAGE 13
6.2 Qualified Personnel for Maintenance and Repair Work
All repairs shall be made exclusively by qualified personnel. Always use original replacement parts.
If not, the machine may be damaged or the user may be injured.
6.3 Manufacturer's Recommendations
þIn the event that the machine is broken down or the saw blades must be replaced, place a padlock on
the protection switch and place the keys under the care of qualified personnel.
þBefore working an any electrical devices, disconnect the plug from the power supply.
þIf extension cords are used, ensure that the cable has the appropriate cross-sectioin for the power of
the machine.
þWhenever any part has to be replaced, use an original replacement part and endeavor to use the oil
recommended by the manufacturer.
*NOTE: In case of any doubt or problem, do not hesitate to consult the manufacturer.
ÖATTENTION: The manufacturer hereby guarantees the supply of each of the parts or components for
at least three years from the manufacturing date of the machine.

PAGE 14
7.0 DRAWINGS & SCHEMATICS
7.1 General Schematic
ITEM PART # DESCRIPTION
1 2050000202 Æ45 Pneumatic Hold-Down Clamp
2 N00PT14050 Horizontal Clamps ÆExt 40
3 2040000482 Angle Lock
4 N000000018 Advance Regulator 3/8"
5 Blow Air Duster
6 2-Position Selector
7 E0000000030 Green Indicator
8 Saw Blade On-Off
9 Emergency
10 Green Vertical Alignment Button
11 General Switch
12 Side Drawer Cuttings
13 Feet Levelers
14 2040000092 Oleoneumatic Converter
15 Left Door
16 N000000030 Pressure Regulator
17 Protective Shield Support
18 Protective Shield
19 E00000BD25 Shield End-of-Travel Stop
20 Turret
21 B000091040 M-10 x 40 Lever
22 M-14 x 40 Screw + M-14 Nut (x 2)
23 CE Identification
24 N000000A17 Filter + Reg. + Lubric. + Manom.
25 Sheet Metal Base

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1
2
3
4
5
6
7
8
9
10
11
18
17
16
15
14
13
12
19
20
21
22
23
24
25

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7.2 Power Circuit
ITEM PART # DESCRIPTION
1 E000000004 Main Switch 10A
E000000005 Main Switch 16A
2 E000000034 Contactor TKC9 24V 50/60HZ
3 21690460M3 4KW Motor III 460V C/Freno
21690220M3 4KW Motor III 230V C/Freno
4 E000046014 Transformer 50VA - 460/230//24V
5 E000000024 Fuse 2A
6 E000000G44 Emergency (NC)
7 E000000030 Green Indicator Æ17 Verde 24V
L1 L2 L3
1L1 1L2 1L3
I > I> I>
M1
U1 V1 W1
QM1
KM1
~4Kw III 460V
4Kw III 230V
50/60 Hz
8A / 14A
460V --> 8A
230V --> 14A
50VA
2A
RST
PE
(380-220)V --> 24V
24
0
124
1
2
3
4
5
6
7
BRAKEMOTOR4Kw
Contactor
MAIN SWITCH
FUSE
TRANSFORMER50VA
EMERGENCIA
LED TENSIÓN
2A
5
2A
F1
F2
F3

PAGE 17
7.2A Switching Power Circuit
ITEM PART # DESCRIPTION
8 E000000G71 2-Position Selector
9 E00000BD25 Shield End-of-Travel Stop
10 E000000015 End-of-Travel M-12
11 E000000G75 Saw Blade On-Off
12 E000000G50 Green Push-Button NO
13 N000000A34 5/2 Ways Mono. Electrovalve
14 N000000069 High + Low Pressure Pneumatic
15 E000000034 TKC9Contactor 24V 50/60HZ
16 ECNKT50RQD Magnetic Sensor Magi 6.2
17 E000000095 Relay Borna 6MM + Base 24V AC/DC
1
2
124124
24
1
EQ1
EQ3EQ2
11
124
3
4
5
12 13
KM1
14
6
7
126
125
8
13
12
12
9
10 10
11
14
15
OPENCLAM PS
BLADEROTATION
BLADEUP
CLA MPS
BLADE UP BLADE UP
SHIEL D
LATERAL
DOOR
REAR
DOOR
STA RT - STOP
BLADE
KM1
MAX-MINPRESURE
5B
0
124
24
0
R1
15
17
5
16
LOWER BLA DE
R1
EQ4
16
13
9
8
OPENSHIELD
RELAYOFRAISE
13
AUTOMATIC
SWITCHING POWER CIRCUIT
SHIELD
13
LUBETOOLS

7.3 Operating Controls
6 Emergency button with interlock.
7 Green indicator light; power supplied to the machine.
8 Hold down clamp selector.
11 Saw blade on-off; On, green colored symbol, I. Off, red O.
12 Push buttons, for raising the saw blade.
18 Auto-manual selector for the pneumatic protective shield operation; optional.
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THIS PAGE LEFT BLANK INTENTIONALLY.
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PAGE 20
7.4 Pneumatic Schematic
ITEM PART # DESCRIPTION
00 Line
01 N000000A17 F+R+L1/4"
02 N000000A34 5/2 Ways Mono. Electrovalve
03 N000000069 High + Low Pressure Neumatic
04 N000000038 Quick Exhaust Valve 1/8"
05 N000000030 Pressure Regulator 1/4"
06 N02PT14050 Clamping Cylinder ÆExt 40 x 320
07 2K20000281 Mini Ball Valve 1/8" M-H
08 N0CCRC1806 Flow Regulation 1/8" Æ6 Cil
09 N000000038 Quick Exhaust Valve 1/8"
10 N000000015 Uni Directional Valve 2/2 1/8"
11 2040000212 Vertical Clamps Æ45
12 N000000010 Blow Air Duster
13 N000000A34 5/2 Ways Mono. Electrovalve
14 2040000092 Oleoneumatic Converter
15 N000000018 Oil Regulator 3/8"
16 N000000025 Cylinder ISO 50 x 200
17 N000000036 Venturi
18 2060000383 Cutting Oil Reservoir