Scott TWINLOC User manual

SCOTT SPORTS SA _17 RTE DU CROCHET_1762 GIVISIEZ_SWITZERLAND _© 2009 SCOTT SPORTS SA, ALL RIGHTS RESERVED_SCOTT-SPORTS.COM TWINLOC
Y

2 3
ENGLISH
Information and data contained in this document is confidential and proprietary to SCOTT SPORTS SA.
Copying, using or disclosing such information and data without written permission of SCOTT SPORTS SA is prohibited.
Project
TWINLOC
Adress Part name Weight General tol. Format
SCOTT SPORTS SA
Route du Crochet 17
1762 Givisiez
SWITZERLAND
DETAIL
COMPONENT
-
- A3
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F E D C B A
REMOTE LEVER
RELEASE BUTTON
SHOCK CABLE TENSION SCREW
SHOCK REMOTE CONTROL CABLE
FORK CABLE TENSION SCREW
FORK REMOTE CONTROL CABLE
Information and data contained in this document is confidential and
proprietary to SCOTT SPORTS SA.
Copying, using or disclosing such information and data without written
permission of SCOTT SPORTS SA is prohibited.
Project
TWINLOC
Adress Part name Weight General tol. Format
SCOTT SPORTS SA
Route du Crochet 17
1762 Givisiez
SWITZERLAND
FORK
CABLE
*** g *** A4
Scale Material Projection
Version: 00
3:2 ***
Division Pro-E file Drawn by Date Page
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D C B A
D C B A
3
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1
SCALE 3:2
FORK CABLE
Information and data contained in this document is confidential and proprietary to SCOTT SPORTS SA.
Copying, using or disclosing such information and data without written permission of SCOTT SPORTS SA is prohibited.
Project
twinloc
Adress Part name Weight General tol. Format
SCOTT SPORTS SA
Route du Crochet 17
1762 Givisiez
SWITZERLAND
NUDE
CONFIGURATION
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A3
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F E D C B A
4
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1
F E D C B A
SCALE 4:1
Information and data contained in this document is confidential and proprietary to SCOTT SPORTS SA.
Copying, using or disclosing such information and data without written permission of SCOTT SPORTS SA is prohibited.
Project
twinloc
Adress Part name Weight General tol. Format
SCOTT SPORTS SA
Route du Crochet 17
1762 Givisiez
SWITZERLAND
EQUALIZER 2
CONFIGURATION
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A3
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4
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F E D C B A
4
3
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F E D C B A
Information and data contained in this document is confidential and proprietary to SCOTT SPORTS SA.
Copying, using or disclosing such information and data without written permission of SCOTT SPORTS SA is prohibited.
Project
twinloc
Adress Part name Weight General tol. Format
SCOTT SPORTS SA
Route du Crochet 17
1762 Givisiez
SWITZERLAND
DT-M210
CONFIGURATION
- -
A3
Scale Material Projection
Version: 1
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F E D C B A
4
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F E D C B A
SCALE 4:1
Information and data contained in this document is confidential and proprietary to SCOTT SPORTS SA.
Copying, using or disclosing such information and data without written permission of SCOTT SPORTS SA is prohibited.
Project
TWINLOC
Adress Part name Weight General tol. Format
SCOTT SPORTS SA
Route du Crochet 17
1762 Givisiez
SWITZERLAND
ALL MODES
- -
A3
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Version: 01
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F E D C B A
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F E D C B A
LOCK OUT MODE
TRACTION MODE
ALL TRAVEL MODE
PRESS TO RELEASE
Information and data contained in this document is confidential and proprietary to SCOTT SPORTS SA.
Copying, using or disclosing such information and data without written permission of SCOTT SPORTS SA is prohibited.
Project
TWINLOC
Adress Part name Weight General tol. Format
SCOTT SPORTS SA
Route du Crochet 17
1762 Givisiez
SWITZERLAND
ALL MODES
- -
A3
Scale Material Projection
Version: 01
1:1 -
Division Pro-E file Drawn by Date Page
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F E D C B A
4
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F E D C B A
LOCK OUT MODE
TRACTION MODE
ALL TRAVEL MODE
PRESS TO RELEASE
TWINLOC – rEmOTE
CONTrOL LEvEr
Change the modes by pushing the lever with
your fingers frontward and release them
by tapping the release button
(one mode per push/release)
For the different parts of the TWINLOC lever
mentioned in the following instruction please
refer to the drawing with parts names below:
The TWINLOC remote control lever is the
evolution of the already outstanding TRACLOC
system of Scott.
While TRACLOC allows the change on the Scott
rear shocks Nude TC and Equalizer 2 between
the Scott patented Lock-out, traction and
full-mode on the fly from the handlebar, the
TWINLOC now allows also the remote control
of the front fork to shift between lock-out and
open mode at the same time when you change
the modes on the Scott rear shox.
The 3 modes on the lever and suspension
units are:
- Full Travel Mode:
full travel rear, full travel front
- Traction Mode:
traction mode rear, full travel front
- Lock-out Mode :
lock-out rear, lock-out front
Therefore Scott offers 3 different TWINLOC
levers with following fork/rear shock
combinations:
- Equalizer 2 with adapters for SRAM /Rock-
Shox fork and FOX fork/DT Swiss fork ( Scott
Article number: 216350)
- Nude TC with adapters for SRAM /RockShox
fork and FOX fork/DT Swiss fork
(Scott Article number: 216351)
- DT M210 with adapters for SRAM /RockShox
fork and FOX fork/DT Swiss fork
(Scott Article number: 216352)
Please note that the DT Swiss M210 rear shock
does not offer a traction mode, but only lock-out
and full-mode.
Important: you can only assemble the TWINLOC
remote lever in “left side upward position” on
the handlebar.
You have 3 positions of the TWINLOC remote
lever.
- most forward position:
lock-out rear, lock-out front
- middle position:
traction mode rear, full travel front
- most backward position:
full travel rear, full travel front
Regarding the installation and adjustment of
the rear shock remote cable please follow the
instructions of the different shox attached to
your bike.
Please note that the cable for the rear shock is
ALWAYS the upper cable on the lever as shown
in drawing below. There are 3 different versions
for different rear shock models.
Please make sure that your lever fits to the rear
shock of the bike.
Lock Out Mode
Traction Mode
All Travel Mode
Press to release
Shock remote control cable
Shock cable tensien screw
Remote lever
Fork remote control cable
Fork cable tensien screw
Release button
Fork cable

4 5
ENGLISH
Information and data contained in this document is confidential and proprietary to SCOTT SPORTS SA.
Copying, using or disclosing such information and data without written permission of SCOTT SPORTS SA is prohibited.
Project
TWINLOC
Adress Part name Weight General tol. Format
SCOTT SPORTS SA
Route du Crochet 17
1762 Givisiez
SWITZERLAND
ROLL-FORKS
- - A3
Scale Material Projection
Version: 01 1:1 -
Division Pro-E file Drawn by Date Page
BIKE cable-adapter.prt VL 03/06/09 1 / 1
4
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F E D C B A
4
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F E D C B A
ROCK SHOX ROLL FORK
FOX - DT ROLL FORK
SEE DETAIL A
SCALE 2:1
DETAIL A
SEE DETAIL B
SCALE 2:1
DETAIL B
Information and data contained in this document is confidential and
proprietary to SCOTT SPORTS SA.
Copying, using or disclosing such information and data without written
permission of SCOTT SPORTS SA is prohibited.
Project
TWINLOC
Adress Part name Weight General tol. Format
SCOTT SPORTS SA
Route du Crochet 17
1762 Givisiez
SWITZERLAND
ROLL FORK
UNMOUNTING
*** g *** A4
Scale Material Projection
Version: 00
2:1 ***
Division Pro-E file Drawn by Date Page
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D C B A
D C B A
3
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3
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1
ROLL FORK UNMOUNTING
SCALE 2:1
TORX : T10
Information and data contained in this document is confidential and
proprietary to SCOTT SPORTS SA.
Copying, using or disclosing such information and data without written
permission of SCOTT SPORTS SA is prohibited.
Project
TWINLOC
Adress Part name Weight General tol. Format
SCOTT SPORTS SA
Route du Crochet 17
1762 Givisiez
SWITZERLAND
PLATE
*** g *** A4
Scale Material Projection
Version: 00
2:1 ***
Division Pro-E file Drawn by Date Page
BIKE VL 10/06/2009 1 / 1
D C B A
D C B A
3
2
1
3
2
1
SCALE 3:1
FOX-DT ROLL FORK
FIXATION HOLE
ROCK SHOX ROLL FORK
FIXATION HOLE
Information and data contained in this document is confidential and
proprietary to SCOTT SPORTS SA.
Copying, using or disclosing such information and data without written
permission of SCOTT SPORTS SA is prohibited.
Project
TWINLOC
Adress Part name Weight General tol. Format
SCOTT SPORTS SA
Route du Crochet 17
1762 Givisiez
SWITZERLAND
ROLL FORK
MOUNTING
*** g *** A4
Scale Material Projection
Version: 00
3:2 ***
Division Pro-E file Drawn by Date Page
BIKE market-anim-1.asm VL 10/06/2009 1 / 1
D C B A
D C B A
3
2
1
3
2
1
ROLL FORK MOUNTING
SCALE 3:2
TORX : T10
Information and data contained in this document is confidential and proprietary to SCOTT SPORTS SA.
Copying, using or disclosing such information and data without written permission of SCOTT SPORTS SA is prohibited.
Project
TWINLOC
Adress Part name Weight General tol. Format
SCOTT SPORTS SA
Route du Crochet 17
1762 Givisiez
SWITZERLAND
ROLL-FORKS
- - A3
Scale Material Projection
Version: 01 1:1 -
Division Pro-E file Drawn by Date Page
BIKE cable-adapter.prt VL 03/06/09 1 / 1
4
3
2
1
F E D C B A
4
3
2
1
F E D C B A
ROCK SHOX ROLL FORK
FOX - DT ROLL FORK
SEE DETAIL A
SCALE 2:1
DETAIL A
SEE DETAIL B
SCALE 2:1
DETAIL B
For the assembly of the remote control of the
front fork lock-out 2 different cable systems are
existing.
The different roll for the pull of the fork remote
cable can be changed within few minutes to
adapt the lever to your fork model/brand.
You will see on the downside of the roll the
indication of fork brand.
To change the rolls to match another fork brand
pls follow the drawings below:
Dwg showing T10 key turning counter-clockwise
the mount screw (all related parts in explosion
view)
Roll fork mounting
Torx T10
Torx T10
Fox-DT Roll fork
fixation hole
Rock Shox Roll fork
fixation hole
Roll fork unmounting

6 7
ENGLISH
Information and data contained in this document is confidential and proprietary to SCOTT SPORTS SA.
Copying, using or disclosing such information and data without written permission of SCOTT SPORTS SA is prohibited.
Project
TWINLOC
Adress Part name Weight General tol. Format
SCOTT SPORTS SA
Route du Crochet 17
1762 Givisiez
SWITZERLAND
ROLL-FORKS
- - A3
Scale Material Projection
Version: 01
1:1 -
Division Pro-E file Drawn by Date Page
BIKE cable-adapter.prt VL 03/06/09 1 / 1
4
3
2
1
F E D C B A
4
3
2
1
F E D C B A
ROCK SHOX ROLL FORK
FOX - DT ROLL FORK
SEE DETAIL A
SCALE 2:1
DETAIL A
SEE DETAIL B
SCALE 2:1
DETAIL B
Information and data contained in this document is confidential and proprietary to SCOTT SPORTS SA.
Copying, using or disclosing such information and data without written permission of SCOTT SPORTS SA is prohibited.
Project
TWINLOC
Adress Part name Weight General tol. Format
SCOTT SPORTS SA
Route du Crochet 17
1762 Givisiez
SWITZERLAND
ROLL-FORKS
- - A3
Scale Material Projection
Version: 01
1:1 -
Division Pro-E file Drawn by Date Page
BIKE cable-adapter.prt VL 03/06/09 1 / 1
4
3
2
1
F E D C B A
4
3
2
1
F E D C B A
ROCK SHOX ROLL FORK
FOX - DT ROLL FORK
SEE DETAIL
A
SCALE 2:1
DETAIL A
SEE DETAIL B
SCALE 2:1
DETAIL B
Information and data contained in this document is confidential and
proprietary to SCOTT SPORTS SA.
Copying, using or disclosing such information and data without written
permission of SCOTT SPORTS SA is prohibited.
Project
TWINLOC
Adress Part name Weight General tol. Format
SCOTT SPORTS SA
Route du Crochet 17
1762 Givisiez
SWITZERLAND
ROCK SHOX
CABLE ASSEMBLY
*** g *** A4
Scale Material Projection
Version: 00
13:10 ***
Division Pro-E file Drawn by Date Page
BIKE twinloc-rocks-cable-ass.asm VL 10/06/2009 1 / 1
D C B A
D C B A
3
2
1
3
2
1
ROCK SHOX
FORK
SCALE 13:10
FORK CABLE
2. FOX-DT SWISS FORKS:
Important: Please make sure the lockout
of FOX/DT fork is activated after transport
correctly. Therefore please compress fork 5-10
times before following the manual on remote
cable installation and adjustment.
The lever should show on the downside of the
cable roll follow indication:
To assemble the cable please bring the lever into
the Full (Travel) Mode
push the pre-cut cable through the pre-cut cable
housing into the lever as shown on drawing
below
and secure the cable by fixing the 2mm allen
screw with a tightening torque of 0.9Nm/ 8lb/in
as shown on the drawing below on the roll.
ASSEmbLy Of
THE rEmOTE C AbLE:
1. SRAM/ROCKSHOX FORKS:
Important: Please make sure the lockout of
SRAM/RockShox fork is activated after transport
correctly. Therefore please compress fork 5-10
times before following the manual on remote
cable installation and adjustment.
The lever should show on the downside of the
able roll follow indication:
To assemble the cable please bring the lever
into the All Travel Mode, push the cable into the
lever-eyelet as shown on drawing below, push
it through the pre-cut cable housing and fix it at
the assembly unit on top of the right side of the
fork crown.
Fix the cable with the 2mm allen screw on the
barrel adjuster on the fork crown with a
tightening torque of 0.9Nm/ 8lb/in, cut the
cable and secure it with a cable end-cap.
Please refer for this action also to the manual of
SRAM/RockShox attached to the bike.
See Detail A
Detail A
Fork cable
2mm allen
See Detail B
Detail B
Full mode
Fork cable
Contact (Roll/screw)
!!! roll position !!!

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ENGLISH
Cut the cable 5mm behind the roll and secure it
with a cable end-cap.
Please refer for this action also to the manual of
FOX or DT Swiss attached to the bike.
In case you need to remove the remote cable
completely from the forks of FOX or DT Swiss
please follow the instructions of the related fork
manuals of the fork manufacturers or contact a
fork service center / your local dealer to do so.
TIP:
To check for accurate cable tension, please try
to move the plastic end cap of the cable housing
at the barrel adjuster on the remote lever. There
should be “no-play” between cap and barrel
adjuster.
In case of “play” please turn the barrel adjuster
clockwise until “no-play”.