Sealey Cp2440vhk User manual

INSTRUCTIONS FOR:

24V CORDLESS HAMMER DRILL/DRIVER

MODEL No: CP2440VHK

Thank you for purchasing a Sealey product. Manufactured to a high standard this article will, if used according to these instructions and

properly maintained, give you years of trouble free performance.

1. SAFETY INSTRUCTIONS

CP2440VHK - 1 - 210105

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND

CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO

CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE

USE.

1.1. GENERAL SAFETY

3Remove the battery pack from the drill before servicing or performing any maintenance.

3Maintain the drill and battery pack in good condition.

3Replace or repair damaged parts. Use an authorised service agent and recommended parts only. Unauthorised parts may be dangerous

and will invalidate the warranty.

3Ensure that the drill is switched off before installing the battery pack.

3Keep the drill, battery pack and charger clean for optimum performance.

3Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.

3Evaluate the work area before using the drill e.g. ceiling, floors and enclosures may contain electrical items or water piping.

3Ensure battery pack is correctly inserted into the drill handle and latched in place before switching on drill.

3Secure loose workpieces with a clamp, vice or other adequate holding device. DO NOT hold workpiece in your hand.

3Avoid unintentional starting.

3Wear approved safety eye protection (standard spectacles are not adequate).

3Maintain correct balance and footing. Ensure that the floor is not slippery and wear

non-slip shoes.

3Be aware that this drill does not need to be plugged into the mains power.

3Keep chuck direction switch in the locked position until the drill is required for use.

3Keep children and unauthorised persons away from the working area.

7DO NOT use the drill where there are flammable liquids, solids or gases such as paint solvents, etc.

7DO NOT allow children to operate the drill.

7DO NOT operate the drill if any parts are missing as this may cause failure or possible personal injury.

7DO NOT carry the drill with your finger on the power switch. Keep chuck direction switch in the locked position.

7DO NOT use the drill for a task it is not designed to perform.

7DO NOT operate the drill when you are tired or under the influence of alcohol, drugs or intoxicating

medication.

7DO NOT get the drill or battery charger wet or use in damp or wet locations.

3Keep drill and charger in the case and store in a safe, dry, childproof area where the temperature will

not exceed 104OF (40OC).

1.2. BATTERY SAFETY INSTRUCTIONS

pWARNING! The battery pack contains nickel-cadmium which is dangerous. It must therefore be handled

with care to avoid damage, fire,

corrosion or personal injury.

3Charge battery pack prior to first use. The battery pack will have been shipped in a low charge state.

3Use only the charger provided to charge the battery pack.

7DO NOT charge the battery pack when room temperature is below 50OF (10OC) or above 95OF (35OC).

7DO NOT attempt recharging the pack by means of an engine generator or a DC power source.

7DO NOT short-circuit the battery pack by touching both terminals with a metal object, or your fingers etc.

7DO NOT store the battery pack (or drill) in locations where the temperature may exceed 104OF (40OC) - such as outside sheds, above heaters,

or metal buildings in summer.

pWARNING! Dispose of spent battery pack correctly as it contains nickel-cadmium.

DANGER! DO NOT attempt to disassemble the battery pack. For safety and environmental reasons DO NOT discard in domestic waste or

by burning. ONLY discard or recycle according to local authority regulations.

pWARNING!

DO NOT allow a leaking battery to contact your person. If you come into contact with battery liquid take the following immediate action:

p a) Skin contact: Wash immediately with soap and water, then wash flesh in either lemon juice or vinegar.

p b) Eye contact: Wash with a strong solution of boric acid and seek immediate medical attention.

1.3. MAINS POWER ELECTRICAL SAFETY (In relation to the battery charger)

pWARNING! It is the owners responsibility to check the following:

You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs

and all electrical connections for wear and damage. You must ensure that the risk of electric shock is minimised by the installation of

appropriate safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board.

We recommend that an RCD (Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable

products that are plugged into a supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain an RCD by contacting

your dealer. You must also read and understand the following instructions concerning electrical safety.

1.3.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified

person, using a Portable Appliance Tester (PAT), at least once a year.

1.3.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance and

the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.

1.3.3. DO ensure that the insulation on all cables and the product itself is safe before connecting to the mains power supply. See 1.3.1. above

and use a Portable Appliance Tester (PAT).

1.3.4. DO ensure that cables are always protected against short circuit and overload.

1.3.5. DO regularly inspect power supply leads, plugs and sockets for wear, damage or loose connections.

1.3.6. DO check that the voltage marked on the product is the same as the power supply to be used and check that all fused plugs are fitted

with the correct capacity fuses.

Model: CP2440VHK

Chuck size . . . . . . . . . . . . . . . . . . . .13mm

Chuck type . . . . . . . . . . . . . . . . . .Keyless

Motor . . . . . . . . . . . . . . . . . . . . . . . . .24V

Variable speeds . . . . . . . .0-360/0-1100rpm

Max torque . . . . . . . . . . . . . . . .410kgf.cm

Impact rate. . . . . . . . . .0-5760/0-17600bpm

Full charge time . . . . . . . . . . . . . . . .1 hour

1.3.7. DO NOT pull or carry the appliance by attached leads.

1.3.8. DO NOT pull plug from socket by the power cable.

1.3.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty

item repaired or replaced by a qualified electrician. When a BS 1363/A UK 3 pin plug is

damaged, cut the cable just above the plug and dispose of the plug safely.

Fit a new plug according to the following instructions (UK only).

Note! This product is double insulated and therefore requires no earth cable.

a) Connect the BROWN live wire to the live terminal L.

b) Connect the BLUE neutral wire to the neutral terminal N.

d) After wiring, check that there are no bare wires, that all wires have been correctly

connected, that the cable outer insulation extends beyond the cable restraint and

that the restraint is tight.

2. SPECIFICATIONS fig. 1

Fig. 1

1. Keyless chuck.

2. LCD Battery display.

3. Hammer selector.

4. 10-step torque/hammer control ring.

5. High/low speed switch.

6. Lock, reverse and forward switch.

7. Power switch.

8. 24V battery pack. (two supplied)

9. Battery release button.

10. Handle & depth stop.

3. OPERATING INSTRUCTIONS

1.4. BATTERY CHARGER SAFETY INSTRUCTIONS

pWARNING! DO NOT attempt to charge any battery other than that supplied for the drill. Other types of batteries may explode!

3All mains electrical supply safety features must be followed as described in Section 1.3. above.

3Disconnect the charger from the mains power supply when not in use.

7DO NOT expose the charger to damp or wet conditions.

7DO NOT pull or carry the charger by the power lead.

7DO NOT operate the charger if it has been dropped, received a sharp knock, or is damaged. Take charger to an authorised agent.

7DO NOT dismantle the charger as this may cause damage or personal injury and will invalidate your warranty.

7DO NOT insert foreign objects or material into the hole reserved for the battery pack.

7DO NOT recharge a second battery pack immediately after charging the first. Consecutive charging will overheat the charger. Allow the unit

to cool for 15 minutes before charging the next pack.

7DO NOT attempt to connect two chargers together.

3Store the charger in the same manner as the battery pack, see Section 1.2.

FUSE RATING 3 AMP

Blue

Neutral

Wire

Yellow & Green

Earth Wire

Cable

Restraint

Brown

Live

Wire

CP2440VHK - 1 - 210105

LCD battery display.

Press to display

battery charge state.

Note: When new, the battery pack will have been shipped in a low charge state. It will take longer to charge initially, and several subsequent

charges may also take a little longer, than when the battery pack reaches optimum performance.

3.1. CHARGING THE BATTERY PACK

3.1.1. To remove the battery pack (fig. 2.A) from the drill, depress the two side release clips (fig.1.9).

p WARNING! Do not touch the battery terminals.

3.1.2. Place the drill in the carry case and remove the battery charger (fig. 2.B).

3.1.3. The battery pack and charger have the positive (+) and negative (-) terminals

marked. Align the correct terminals and insert the battery (fig. 2). Note: The

battery pack is designed so that it will only enter the charger unit the correct way.

When placed in the charger, a very slight downward pressure will seat the pack

firmly into the power terminals.

3.1.4. Connect the charger to mains power and switch on. The red light (fig. 2.C) will

light indicating that the charge cycle has started.

3.1.5. The red light will remain on until the battery pack is fully charged when it will go

out and the green light (fig. 2.C) will go on. Under normal conditions the battery

will take up to 1 hour to fully charge.

3.1.6. When the green light comes on, switch off the charger, unplug from the mains

and remove the battery pack.

3.1.7. Place the charger in the carry case. Insert the battery pack r

Note: Attempting to recharge a battery pack immediately after use may result in the red charge light not coming on. In such a case allow the

battery to cool for a time and try again.

fig. 2

fig. 1

fig. 3

fig. 4

4. MAINTENANCE

5. DECLARATION OF CONFORMITY

4.1. Cleaning

Keep the drill ventilation slots clean and free from obstructions. If available, blow compressed air into the vents to clear

any accumulated dust (safety goggles must be warn when undertaking this process).

Keep the outer case of the drill clean and free from grease. DO NOT wash with water or use solvents or abrasives.

Declaration of Conformity We, the sole importer into the UK, declare that the products listed here are in conformity with the following standards and directives.

The construction files for these products are held by the Manufacturer and may be inspected

on request by contacting Jack Sealey Ltd.

For Jack Sealey Ltd. Sole importer into the UK of Sealey Power Tools.

Cordless Hammer Drill

& Battery Charger

Models: CP2440VHK & CB2405BC

73/23/EEC LV Directive

89/336/EEC EMC Directive

98/37/EC Machinery Directive

93/68/EEC CE Marking Directive

Signed by Mark Sweetman 20th January 2005

01284 757500 sales@sealey.co.uk www.sealey.co.uk01284 703534

Sole UK Distributor,

Sealey Group,

Bury St. Edmunds, Suffolk.

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: No responsibility is accepted for the incorrect use of this product.

WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.

INFORMATION: For a copy of our latest catalogue and promotions, call us on 01284 757525 and leave your full name and address, including post code.

e-mail Web

CP2440VHK - 1 - 210105

3.2. DRILLING INSTRUCTIONS (Ensure that you read, understand and comply with all the Section 1 safety instructions)

WARNING! Always wear approved safety glasses when drilling.

3.2.1. Preparation

1. Open the chuck by holding the rear collar (fig. 3.2) and turn the front chuck collar (fig. 3.1).

2. Insert the required bit fully into the chuck and tighten.

3. Check the drill to ensure the direction switch (fig. 3.6) is in the mid (locked) position.

4. Fit the battery pack to the drill handle.

5. Press the direction switch (fig. 3.6) in from the right, as you view drill from rear (as held), for clockwise rotation,

and press in from the left for anti-clockwise rotation (withdrawing drill bits, undoing screws).

NOTE: Do not attempt to change direction of rotation while the drill is running.

3.2.2. Drill Speed

1. Speed of the drill is controlled by the electronic variable speed switch (fig. 3.5). Press the switch gently for a slow speed and progressively

increase the pressure on the switch to produce correspondingly higher speeds.

2. The maximum revolutions may also be adjusted by changing the two speed switch (fig. 3.7).

NOTE: DO NOT change the speed range whilst the drill is running.

3.2.3. Torque setting (fig. 3.4)

Torque is the amount of turning force applied by the drill. Torque setting 1 on the dial (fig. 3.4) is the lowest and will apply the

least effort - to the final turns of a screw, for example. The torque becomes progressively greater with increased setting numbers,

up to 8.

The drill symbol position givesmaximum torquewith no clutch effect. The combination of variable speed and variable torque gives

maximum drilling/screw driving efficiency.

The lower torque settings are suitable for driving small screws and drilling with fine drill bits, to prevent shearing of the screws/bits.

Screws/bits of larger diameter permit higher torque settings to be used.

3.2.4. As a screw or bolt driver

1. Lock the appropriate tool bit in the chuck. Select the shortest length bit possible to ensure greatest control.

2. A small pilot hole may be required to ease the path of the screw, especially in hard woods.

3. Set a low torque to begin with, gradually increasing the torque if necessary.

4. To remove screws, press direction switch in from the left for reverse (anti-clockwise).

5. When finished, remove the bit from the chuck, clean drill and bit and store in the carry case.

3.2.5. Hammer action (fig. 3.3)

pWARNING! DO NOT use the hammer action with metal/wood drill bits as these may shatter. Use only with masonry bits.

The hammer action, with a masonry drill bit, is used to assist drilling into concrete, stone and masonry. To use the hammer function rotate

the control ring (fig. 3.3) to select the hammer symbol on the control ring. To disengage the hammer function turn the control back

in the direction of the drill symbol on the control ring. Note: DO NOT shift to hammer when the drill is running as this

may damage the machine.

3.2.6. Drilling

WARNING! Ensure that you read and understand Section 1 safety instructions before using the drill.

1. If the workpiece to be drilled is loose it should be secured in a vice or with clamps to keep it from turning as the drill bit rotates.

2. When drilling metals, use a light oil on the drill bit to keep it from overheating. Oil will prolong bit life and improve the drilling action.

3. For hard, smooth surfaces use a centre punch to mark desired hole location. This will prevent bit from slipping as you start to drill.

4. A pilot hole may be necessary to assist the final size drill through the workpiece.

Lock a pilot drill in the chuck. Follow steps 5 to 8 below and drill a pilot hole at the centre punch mark where the final hole is to be drilled.

Insert the final sized bit. Hold the drill firmly, place the tip of the bit in the pilot hole and depress the trigger.

5. Move the drill bit into the workpiece applying only enough pressure to keep the bit cutting.

DO NOT force the drill or apply side pressure to elongate the hole.

6. Regularly withdraw the drill bit from the hole in order to clear cuttings.

7. Ease the pressure of drilling when the bit is about to break through the far side of the workpiece.

WARNING! Be prepared for drill bit binding or break through. When these situations occur the bit has a tendency to grab and the drill

will kick, which could cause loss of control. If not prepared, this loss of control may result in damage and/or personal injury.

8. If the bit jams in the workpiece or if the drill stalls, release the trigger switch immediately. Place the drill in reverse to assist release of the bit.