Sealey POWER TOOLS Premier SA653.V3 User manual

Original Language Version SA653.V3 Issue: 1 - 22/09/11
 Follow all workshop Health & Safety rules, regulations and conditions when using tool.
 WARNING!Disconnect from air supply before changing grinding bit or servicing.
 Maintain die grinder in good condition and replace any damaged or worn parts. Use
genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
WARNING! Check correct air pressure is maintained and not exceeded. We recommended 90psi.
Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure
that all connections are secure.
WARNING! Before each use check grinding bit is secure, and the bit is not worn or damaged. If damaged,
replace immediately.
Ensure replacement grinding bits are not damaged (cracks, deformations or splinters etc).
Always use the correct grinding bit suitable for the material being ground. Ensure the maximum
speed specification of the bit is higher than that indicated on the machine data plate.
WARNING! Always wear approved eye or face protection when operating the die grinder.
Use breathing protection in accordance with COSHH regulations if fumes or dust pose a hazard. Wear ear
defenders and gloves if necessary.
Keep hands and body clear of the workpiece when operating the die grinder.
 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
Secure unstable workpiece with a clamp, vice or other adequate holding device.
 Keep children and non essential persons away from the working area.
 Avoid subjecting grinding bit to excessive strain, always ease grinding bit against workpiece
(a harsh impact may break the bit). Maintain a controlled progression.
 DO NOT hold the workpiece by hand. Use clamps or a vice to secure the workpiece.
 DO NOT use the die grinder for a task it is not designed to perform.
WARNING! DO NOT use die grinder if damaged or faulty. Contact your local service agent.
 DO NOT use die grinder unless you have been instructed in its use by a qualified person.
 DO NOT carry the die grinder by the air hose, or yank the hose from the air supply.
 DO NOT direct air from the air hose at yourself or others.
WARNING! DO NOT grind any materials containing asbestos.
 DO NOT turn the die grinder on whilst the grinding bit is in contact with the workpiece.
 DO NOT use die grinder where there are flammable liquids, solids or gases such as paint solvents,
including waste wiping or cleaning rags etc as generated sparks may be dangerous.
 DO NOT touch the workpiece close to the ground surface as it will be very hot. Allow to cool.
The workpiece may also be very sharp.
 DO NOT operate die grinder if you are tired, under the influence of alcohol, drugs or intoxicating medication.
 When not in use disconnect from air supply and store in a safe, dry, childproof location.
Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
INSTRUCTIONS FOR:
AIR DIE GRINDER MIDI SIZE
90°
MODEL No: SA653.V3
1. SAFETY INSTRUCTIONS
Collet size........................6mm
Free speed ................. 22,000rpm
Air consumption ...................3cfm
Operating pressure.................90psi
Air inlet size .................. 1/4” BSP
Weight ..........................0.5kg
Noise .........................84dB.A
Composite cover moulded around lightweight aluminium alloy
housing reduces effects of chill on operator’s hands and provides
added control. Air motor with quality bearings for smooth and
powerful operation. Exhaust outlet adjusts 360° keeping air flow
away from operator. Safety trigger prevents inadvertent
operation. Ideal for re-shaping, deburring and smoothing off
rough edges on castings. Suitable for the professional workshop.
2. INTRODUCTION & SPECIFICATION

3.1. Air Supply
Recommended hook-up procedure is shown in fig.1.
3.1.1. Ensure die grinder air valve (or trigger) is in "Off" position before connecting to the air supply.
3.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
3.1.3. WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the die grinder.
Too high an air pressure and unclean air will shorten the product life due to excessive wear, and may be
dangerous causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the die grinder.
3.1.5. Clean air inlet filter weekly.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
The minimum hose diameter should be 1/4” I.D. and fittings must have the same inside dimensions.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all
connections are secure.
3.2. Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the die grinder.
To overcome this, connect a leader hose to the grinder. A quick change coupling may then be used to
connect the leader hose to the air line recoil hose. See fig.1 & 2.
 WARNING!Disconnect die grinder from air supply before changing accessories, servicing or performing
maintenance.Replace or repair damaged parts. Use genuine parts only.
Unauthorised parts may be dangerous and will invalidate the warranty.
5.1. If air supply does not have an oiler, lubricate the air die grinder daily with a few drops of Sealey air tool
oil dripped into the air inlet to prolong its life.
5.2. Clean the die grinder after use.
5.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or type of hose
connectors. To remedy check the air supply and follow instructions in chapter 3.
fig.1
fig.2
4.1. FITTING Grinding Stone
WARNING! Disconnect from the air supply before changing grinding bit.
4.1.1. Check that grinding stone are not damaged in any way such as cracks, deformations or splinters etc.
Damaged stones must not be used.
4.1.2. Use spanners enclosed to loosen collet locking collar. Insert grinding bit and re-lock collar.
4.2. OPERATING
 WARNING!Ensure you have read, understood and apply safety instructions.
4.2.1. Connect the die grinder to the air supply.
4.2.2. To start, hold firmly and push the trigger locking lever forward whilst depressing trigger.
4.2.3. The bit must be running at its maximum speed before attempting to grind the workpiece.
4.2.4. Slowly and smoothly bring the grinding bit toward the workpiece (avoid jerky movements).
Exert adequate pressure on the die grinder to grind according to the type and size of the material you are
working with. Avoid subjecting bit to excessive strain or harsh impacts. Always hold die grinder firmly and
ease grinding bit against workpiece. Maintain a controlled progression.
DO NOT allow die grinder to free run for an extended period of time as this will shorten its life.
Original Language Version SA653.V3 Issue: 1 - 22/09/11
3. PREPARING TOOL FOR USE
4. OPERATING INSTRUCTIONS
5. MAINTENANCE

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version SA653.V3 Issue: 1 - 22/09/11
b) Grit or gum deposits in the die grinder may also reduce performance. If your model has an air strainer
(located in the area of the air inlet), remove the strainer and clean it. Flush the die grinder out with
gum 0solvent oil or an equal mixture of SAE No 10 oil and paraffin. Allow to dry before use.
5.4. For a full service contact your local Sealey service agent.
5.5. When not in use, disconnect from air supply, clean die grinder and store in a safe, dry, childproof location.
5.6. Periodically lubricate crown and pinion gear with general purpose grease through the grease nipple on
head.
Danger of Fire/Explosion Hazard
WARNING! The grinding process can produce streams of sparks (especially when grinding metal), which
are a potential source of ignition.
DO NOT use the grinder where there are flammable liquids, solids or gases.
DO NOT allow grinder sparks to make contact with the operator’s clothing or any other fabric such as
cleaning rags. Fabrics contaminated with inflammable materials such as petrol, oil, grease, paint and
solvents are a particular fire hazard.
To reduce the risk of clothing catching fire the operator should wear wool or cotton outer garments treated
with a fire retardant in preference to man-made fibres.
Risk of Hand Arm Vibration Injury
Air Die Grinder Midi Size 90°. Model No: SA653.V3, when operated in accordance with these instructions and
tested in accordance with BS EN 28662-1:1993, ISO 8662-1:1988 and BS EN ISO 8662-13:1997 results in the
following vibration emission declared in accordance with BS EN12096:1996.
Measured vibration emission value: 1.5m/s² Uncertainty: 0.6m/s²
These values are suitable for comparison with emission levels of other tools that have been subject to the
same test.
This tool may cause hand-arm vibration syndrome if its use is inadequately managed.
This is a ‘NO LOAD’ vibration figure.
A competent person should carry out a risk assessment following HSE guidelines.
Measurement results can be highly variable, depending on many factors, including the operator's technique,
the condition of the work equipment, the material being processed and the measurement method.
Recommended Measures to reduce risk of hand-arm vibration syndrome:
We recommend appropriate safety equipment is utilised and regular breaks for the operator are employed to
reduce any residual risk of fatigue or repetitive strain injury.