Sealey PTJ30 User manual

INSTRUCTIONS FOR
PREMIER TRANSMISSION JACK 0.3, 0.75,
1.2TONNE VERTICAL
MODEL NO: PTJ30, PTJ75, PTJ120
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure all preliminary checks are carefully carried out before use of jack. Immediately repair or replace damaged parts (use
authorised service agent). Ensure use of genuine parts only. Non authorised parts may be dangerous and will invalidate the warranty.
WARNING! Use jack on level and solid ground, preferably concrete.
▲DANGER! DO NOT use on tarmacadam, or any other soft surface as jack may sink or topple. Serious personal or fatal injury may result.
▲DANGER! If jack tips or leans STOP WHAT YOUR ARE DOING. MOVE QUICKLY TO A SAFE DISTANCE. DO NOT TRY TO HOLD OR
STEADY JACK. Serious personal or fatal injury may result.
9Use jack in an adequate working area for its function, keep area clean & tidy and free from unrelated materials.
9Ensure there is adequate lighting.
9Before use ensure the gearbox weight and size does not exceed the capacity of the jack.
9Ensure the vehicle is raised and stabilised at the correct height before attempting to move the jack under the vehicle.
9Keep all unauthorised persons away from the jack during lifting and lowering and when in transit.
9Maintain correct balance and footing. Ensure the floor is not slippery and wear non slip shoes.
9Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain and/or tie back long hair.
WARNING! Ensure load is placed level and centrally on jack saddle and load is fixed in place before attempting to lift, lower, or transport.
9The lowering speed will vary according to the weight of the load and the release valve setting.
9Diligence is required in ensuring that you continually monitor any operation until completed.
8DO NOT exceed the rated capacity of the jack.
8DO NOT allow untrained persons to operate the jack.
8DO NOT place any part of your body within or under the jack during use.
8DO NOT raise or lower vehicle lifting platform whilst the transmission jack is being used.
8DO NOT transport the jack, with or without a load, with the saddle in the raised position.
8DO NOT get jack wet or use in damp or wet locations or areas where there is condensation.
8DO NOT operate the jack when you are tired, under the influence of alcohol, drugs or intoxicating medication.
8DO NOT lift or support vehicles with jack and do not use jack as a load sustaining device.
8DO NOT use jack for any purpose other than removal, transportation, installation of transmissions.
8DO NOT move jack without suitable restraint on the load.
8DO NOT make any modifications to the jack, and DO NOT adjust or tamper with safety valve.
8DO NOT remove any labels from the jack. If labels are damaged or unclear replace them.
9Use a qualified person to lubricate and maintain the jack.
8DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil only.
9Lower saddle to the lowest position before storing in safe area, ensure all parts are clean, free of grease and oil.
2. INTRODUCTION
Professional transmission jack with foot pedal operation for raising and lowering, leaves hands free for other related tasks. Provides a smooth,
controlled lowering of the load with dead man’s principal preventing accidental operation. Nylon wheels for smooth and quiet manoeuvring,
also limits damaage to garage oors Includes patented 2-in-1 saddle that, when reversed, acts as a high density foam jacking pad. handle
incorporates tray for fasteners and tools. Suitable for workshop use or by the serious motoring enthusiast.
3. SPECIFICATION
Model No........................................PTJ30..............................PTJ75..............................PTJ120
Capacity.........................................300Kg...............................750Kg..............................1200Kg
Ram Extensions......................................1.......................................1........................................1
Minimum Saddle Height...............1140mm...........................1110mm.............................1110mm
Maximum Saddle Height..............1990mm...........................1930mm............................1925mm
Base Size...............................720x720mm...............720mmx720mm.......................720x720mm
Fixed/Adjustable Saddle...................Fixed................................Fixed..................................Fixed
Weight...............................................22Kg.................................30Kg..................................32Kg
PTJ30,PTJ75,PTJ120 | Issue 1 16/08/16
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Wear safety
footwear
Wear protective
clothing

Capacity Kg 300 750 1200
A1140 1110 1110
B850 820 815
C315 315 315
D1990 1930 1925
E60 60 60
F720 720 720
Weight Kg 22 30 32
Oil Volume 600cm
3
800cm
3
1100cm
3
4. ASSEMBLY
PTJ30,PTJ75,PTJ120 | Issue 1 16/08/16
Original Language Version
© Jack Sealey Limited

5. OPERATION
5.1. Assembly
5.1.1. Check that no component is missing.
5.1.2. Fix castors to base unit using bolts supplied and position base unit diagram 1.
5.1.3. Secure hydraulic unit to base unit using bolts supplied diagram 2.
5.1.4. Attach handle and support by sliding over end of hydraulic unit diagram 3.
5.1.5. Assemble release pedal diagram 4.
5.1.6. Assemble the lifting pedal diagram 5 and 6
5.1.7. Take care in removing transport pin so as not to trap ngers diagram 7.
5.2. Operation
5.2.1. Prior to using the jack air will need to be eliminated from the hydraulic system. To do this help from another person is recommend
to apply pressure to the release pedal, simultaneously hold the jack by the handle and apply pressure on the lifting pedal. Then by
releasing the release pedal the jack is ready for operation.
5.2.2. Fix the position of the jack in relation to the gearbox or part to be removed so that when the piston is lifted, the stand is centred.
5.2.3. Prior to proceeding with the lowering, installation or movement of the gearbox, it is necessary to secure it on the lifting stand.
5.2.4. The jack support is lifted by applying pressure/pumping the lifting pedal and lowered by applying pressure on the release pedal. To
prevent jerky motion when lowering the jack is tted with a system which regulates and controls the lowering operation.
WARNING! Prior to each use, check for bent, broken, cracked or loose parts and withdraw the jack from service if it is suspected that
the jack has been subjected to abnormal loads or has suffered any knocks.
Once the jack has been used , the piston should be fully retracted to avoid corrosion.
6. MAINTENANCE
6.1. Maintenance and repair should only be carried out by a qualied person.
6.2. Clean and lubricate the moving parts of the jack at regular intervals. The jack should be kept clean and protected from aggressive
conditions at all times.
6.3. If the oil level needs to be checked or relled, proceed as follows: With the jack in the vertical position and the piston fully retracted,
remove the ller plug, which is indicated with a star, and drain its contents into a container. Position the jack in a horizontal position,
proceed to introduce the necessary volume indicated in the table. Then reinsert the ller plug. An excess of oil over the volume
required may affect the operation of the jack.
6.4. Only use hydraulic oil, HL or HM type, with an ISO grade of cinematic viscosity of 30cSt at 40oC or of an Engler viscosity of 3 at 50oC.
Never use brake uid.
6.5. Following a period of prolonged intensive use, it is recommended to change the oil in order to extend the useful life of the jack.
6.6. When the jack is not in use, the piston should be fully retracted to avoid corrosion. It is recommended to apply an anti-corrosion
product to the main piston and particularly to the pump. Store the device in a dry, clean place out of the reach of children.
6.7. At the end
3.5. Following a period of prolonged intensive use, it is recommendable to change the oil in order to extend the useful life of the jack.
3.6. When the jack is not in use, the piston should be fully retracted to avoid corrosion. However, it is recommendable to apply an anti-
corrosion product to the main piston and particularly to the pump. Store the device in a dry, clean place, out of the reach of children.
3.7. At the end of the useful life of the jack, drain off the oil and hand it over to an authorised agent and dispose of the remaining parts in
accordance with local regulations.
PTJ30,PTJ75,PTJ120 | Issue 1 16/08/16
Original Language Version
© Jack Sealey Limited
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
Sole UK Distributor, Sealey Group.
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk.
IP32 7AR
www.sealey.co.uk
[e-mail]
01284 757500
01284 703534
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [e-mail] or telephone [phone].
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.