Sealey SM40.V2 User manual

INSTRUCTIONS FOR
PARTS CLEANING TANK
MODEL NO: SM40.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. ELECTRICAL SAFETY
WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all
electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products. You may obtain an RCD by contacting your local Sealey dealer.
If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable Appliance
Test) tested.
Electrical safety information: it is important that the following information is read and understood.
1.1.1. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
1.1.2. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
1.1.3. Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is tted with the correct
fuse - see fuse rating in these instructions.
8DO NOT pull or carry the appliance by the power cable.
8DO NOT pull the plug from the socket by the cable.
8DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or
replaced immediately by a qualied electrician.
1.1.4. This product is tted with a BS1363/A 13 Amp 3 pin plug.
If the cable or plug is damaged during use, switch the electricity supply and remove from use.
Ensure that repairs are carried out by a qualied electrician.
Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualied electrician.
A) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
B) Connect the BROWN live wire to the live terminal ‘L’.
C) Connect the BLUE neutral wire to the neutral terminal ‘N’.
Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
Sealey recommend that repairs are carried out by a qualied electrician.
If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is
preferred since any appliance plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to
be absolutely sure that the capacity of the reel is suitable for this product and for others which may be used in the other output sockets,
we recommend the use of 2.5mm² section cable.
1.2 GENERAL SAFETY
WARNING! Ensure health & safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
9Familiarise yourself with application and limitations, as well as the specific potential hazards peculiar to the cleaning tank.
WARNING! Disconnect the cleaning tank from the mains power before changing accessories, servicing or performing any maintenance.
9Maintain the cleaning tank in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
9Locate the cleaning tank in a suitable working area. Ensure the washer is stood on a firm level surface. Keep area clean and tidy and free
from unrelated materials. Ensure the area is well ventilated and has adequate lighting.
9Keep the cleaning tank away from heat sources such as heater, sparks, open flames etc.
9Keep the cleaning tank clean. Remove and clean the filter regularly for best and safest performance.
9Ensure there are no flammable or combustible materials near the work area.
WARNING! Always wear approved eye or face protection when operating the cleaning tank.
9Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain long hair.
9 Wear appropriate protective clothing.
9Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
9Keep children and unauthorised persons away from the working area.
9Avoid accidental starting of the pump by ensuring the unit is unplugged from the mains power when not in use.
9In case of fire in parts unit, do not attempt to remove parts, or the tank. The lid is fusible and will automatically close to extinguish flames.
8DO NOT modify or jam the cleaning tank lid open, as this will make the fusible fire link inoperative which is dangerous practice and will
invalidate the warranty and your insurance.
9 When cleaning parts ensure that nothing in the tank, including any parts basket, is in a position that would prevent the lid from
closing fully if and when the fusible link activates.
Replacement fuse 3
Amp rating:
SM40.V2 | Issue 2 (H,F) 10/11/17
Original Language Version
© Jack Sealey Limited
Refer to Instruction
manual
Wear Protective
Gloves
Wear Eye
Protection
Wear a Mask Wear Protective
Clothing Flammable
Material

8DO NOT use any solvent with a flash point below 140OF. We recommend you use Sealey solvent, contact your stockist for details.
8DO NOT use the cleaning tank for any purpose other than for which it is designed.
8DO NOT use cleaning tank in wet or damp locations or areas where there is condensation.
8DO NOT use the cleaning tank where there are flammable liquids, solids or gases such as paint solvents, etc.
8DO NOT allow untrained persons to operate the cleaning tank.
8DO NOT overfill the cleaning tank with solvent.
8DO NOT operate the cleaning tank if any parts are missing or damaged as this may cause failure and/or possible personal injury.
8DO NOT leave the cleaning tank operating unattended.
8DO NOT operate the cleaning tank when you are tired or under the influence of alcohol, drugs or intoxicating medication.
8The tank is not suitable for paint thinners, gun wash or air drying.
9 When not in use switch the cleaning tank off, remove plug from the power supply.
9Dispose of waste liquids in accordance with national and local authority regulations.
WARNING! DO NOT allow uncontrolled discharge of fluids thus polluting the environment.
WARNING! The warnings, cautions and instructions discussed in this manual cannot cover all possible conditions and
situations that may occur. It must be understood that common sense and caution are factors which cannot be built into this
product, but must be applied by the operator.
2. i INTRODUCTION
The SM40.V2 is a one-piece tank, with triple baked enamel nish and tted with fully sealed, magnetic drive pump unit. The uid is
recirculated through replaceable lter element and directed on to the work-piece through a exible metal delivery nozzle. The tank is of
80 litre capacity, suitable for cleaning larger engine components. The tank lid is tted with a fusible link which automatically snaps
shut in the event of re. The unit comes with a removable shelf and parts basket.
3. SPECIFICATION
Model..........................................................................SM40.V2
Overall Height ............................................................ 890mm
Tank height ............................................................... 270mm
Tank width.................................................................. 520mm
Maximum Length ..................................................... 1090mm
Pump Output/Hour ........................................................ 200ltr
Motor Power....................................................................25W
Power Supply.................................................................230V
Weight............................................................................ 42kg
Maximum Working Capacity............................................ 80ltr
Minimum Working Capacity............................................. 57ltr
4. ASSEMBLY
4.1. UNPACKING
4.1.1. Check the contents in the course of unpacking the cleaning tank. Should there be any damaged or missing parts contact the supplier
immediately.
4.2. ASSEMBLY
4.2.1. Open carton and remove lower shelf. Open lid and remove the pump housing set, form the inner box, parts basket and legs from the
tub. Close lid of tub and close carton flaps.
4.2.2. Carefully turn the carton with unit upside down (in order to protect against scratching the unit) and open the bottom of carton.
4.2.3. Assemble legs to the brackets on the bottom of the tub with pan screws, spring washers and hex nuts, (hand tight only).
4.2.4. Set the lower shelf between the four legs and fix with pan screws, spring washer and hex nuts. Level the shelf and tighten screws.
4.2.5. Now tighten the leg screws and turn assembled unit up correct way onto its legs and remove the outer carton.
4.2.6. Position unit according to safety instructions in chapter 1.
4.2.7. Open lid and place the electrical pump housing through the rectangular hole on the side of tub.
4.2.8. Place the work shelf onto the two welded supports inside the tank.
4.2.9. Screw the 90Oconnector into the welded bolt on pump housing, then fit the tube to the 90Oconnector.
4.2.10. Check that the tank drain plug is correctly inserted and tightened.
4.2.11. Place the parts basket on work shelf. Check your installation to ensure the unit is ready for use.
5. OPERATING INSTRUCTIONS
WARNING! Ensure you have read, understood and apply section 1 safety instructions before using the cleaner.
5.1. Check that the pump power switch is in the off position, and that the unit is unplugged from the mains power supply.
5.2. Fill the tank to appropriate capacity with Sealey solvent, or a general purpose degreaser (contact your local dealer for supply).
8DO NOT use any other type of solvent.
CAUTION! Ensure you follow any instructions provided with the solvent.
5.3. Plug the washer into the mains power supply and switch the unit on. Check that solvent flows freely through the flexible spigot.
5.4. Place parts to be cleaned into the cleaning basket. Direct spray nozzle onto parts. Ensure any splash back stays inside the tank.
If not reposition the spray nozzle. For ground-in marks, leave the parts to soak in the bottom of the tank. Brush parts with cleaning
brush if required. Turn off the pump and leave the parts to drain either in the basket or, if too large, on the shelf.
5.5. When complete turn the washer off and unplug from the mains power supply.
WARNING! DO NOT allow uncontrolled discharge of fluids thus polluting the environment. Dispose of waste liquids in accordance
with local authority regulations.
5.6. Keep the cleaning tank clean. Remove and clean the filter regularly for best and safest performance.
WARNING! When cleaning parts, ensure that nothing in the tank, including any parts basket, is in a position that would
prevent the lid from closing fully if, and when, the fusible link activates.
Original Language Version
© Jack Sealey Limited SM40.V2 | Issue 2 (H,F) 10/11/17

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Original Language Version© Jack Sealey Limited SM40.V2 | Issue 2 (H,F) 10/11/17
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid
waste authority for recycling information.