Sealey AUTOMIG190 User manual

INSTRUCTIONS
Thank you for purchasing a Sealey Welder. Manufactured to a high standard this product will, if used according to these instructions and properly maintained,
give you years of trouble free performance.
AUTOMIG190, AUTOMIG210, AUTOMIG235,
AUTOMIG250,& AUTOMIG190ARC, AUTOMIG260ARC.
IMPORTANT: BEFORE USING THIS PRODUCT, PLEASE READ THE INSTRUCTIONS CAREFULLY. MAKE CAREFUL NOTE OF SAFETY INSTRUCTIONS,
WARNINGS AND CAUTIONS. THIS PRODUCT SHOULD ONLY BE USED FOR ITS INTENDED PURPOSE. FAILURE TO DO SO MAY CAUSE DAMAGE
OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
1.1 ELECTRICAL SAFETY. p
p
p
WARNING! It is the users responsibility to check the following: You must check all electrical equipment and appliances
to ensure they are safe before using. You must inspect power supply leads, plugs and all electrical connections for wear and damage. You must ensure the risk of
electric shock is minimised by the installation of appropriate safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main
distribution board. We recommend that an RCD (Residual Current Device) is used with all electrical products. It is particularly important to use an RCD together with
portable products that are plugged into an electrical supply not protected by an RCCB. If in doubt consult a professional electrician. You may obtain a Residual Current
Device by contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on a business premises, to be tested by a qualified person at least
once a year by using a Portable Appliance Tester (PAT).
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance, and the safety
of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure the insulation on all cables and product itself is safe before connecting to mains power supply. See 1.1.2. use a (PAT) and 1.1.1.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly check power supply, leads, plugs and all electrical connections for wear or damage, especially power connections to ensure none are loose.
1.1.6. Check the voltage marked on the product is the same as the electrical power supply to be used. Check fused plugs are fitted with correct capacity fuse.
1.1.7. DO NOT pull or carry the powered appliance by its power supply lead. Products such as welders must not be pulled or carried by their output cables.
1.1.8. DO NOT pull power plugs from sockets by the power cable.
1.1.9. DO NOT use worn or damage leads, plugs or connections. Immediately replace or repair by qualified persons. A U.K. 3 pin plug with ASTA/BS approval
is fitted. In case of damage, cut off and fit a new plug according to the following instructions (UK only - see diagram).
Blue
Neutral
wire
Yellow
& Green
Earth wire
Brown Live wire
13 amp
3 pin
plug
a) Ensure the unit is correctly earthed via a three-pin plug.
b) Connect the Green/Yellow earth wire to the earth terminal E.
c) Connect the Brown live wire to live terminal L.
d) Connect the Blue neutral wire to the neutral terminal N.
NOTE: Models Automig190, 210, 235, & 190ARC are 230Volts single phase machines and may be used on a 13 Amp plug.
For best results however, or for constant use at high power settings these models should be connected to a 230Volt 30Amp
power supply. If you are unsure if there is a 30Amp supply at your premises, contact a qualified electrician before proceeding further.
(for use of a normal 13amp supply follow plug fitting instructions). Models Automig250 & 260/ARC are 440Volt 3 phase machines.
1.2 GENERAL SAFETY
p p
p
WARNING: unplug the welder from the mains power supply before performing maintenance or service.
3 Keep the welder and cables in good working order and condition. (Take immediate action to repair or replace damaged parts).
3 Use recommended parts and accessories only. (Non recommended parts may be dangerous and will invalidate the warranty).
3 Check the gas cup and contact tip and spray regularly with anti-spatter spray available from your Sealey dealer.
3 Use an air hose to regularly blow out any dirt from the liner, and keep the welder clean for best and safest performance.
3 Locate the welder in an adequate working area for its function, and ensure the area is well ventilated.
3 Keep working area clean and tidy and free from unrelated materials. Also ensure the working area has adequate lighting.
p p
p
WARNING: use a welding head shield to protect your eyes against ultraviolet rays given off by the electric arc,
also wear safety welding gauntlets.
3 Keep children and unauthorised persons away from the working area.
3 The welder must only be operated under supervision.
3 Turn voltage switch to "0" (off) when not in use.
3 Stand correctly keeping a good footing and balance, and ensure the floor is not slippery.
3 Remove ill fitting clothing, remove ties, watches, rings, and other loose jewellery, and contain long hair.
7 DO NOT store gas cylinders in areas where temperature exceeds 50°C.
7 DO NOT puncture or damage the gas cylinder.
7 DO NOT use the welder in damp or wet locations.
7 DO NOT weld without a welding safety head shield.
p p
p
DANGER! DO NOT weld near inflammable materials, solids, liquids, or gases.
7 DO NOT operate welder while under the influence of drugs, alcohol or intoxicating medication, or if fatigued.
7 DO NOT operate the welder if it or its cables are damaged.
7 DO NOT pull the welder by the cable, or the torch, and DO NOT bend the torch.
3 When not in use store the welder in a safe, dry, childproof area.
Model Number AUTOMIG190 AUTOMIG210 AUTOMIG 235 AUTOMIG250 AUTOMIG 190ARC AUTOMIG 260ARC
Welding Current 30-190 Amps 30-210Amps 50-235 Amps 30-250 Amps 30-190 Amps 30-260 Amps
Duty Cycle 16% @ 185A 16% @ 200A 16% @ 220A 16% @ 240A 10% @ 180A 30% @ 230A
20% @ 110A 20% @ 160A 20% @ 190A 20% @ 195A 20% @ 120A 35% @ 165A
50% @ 80A 50% @ 110A 50% @ 110A 55% @ 150A 70% @ 60A 50% @ 135A
100% @ 30A 100% @ 30A 100% @ 50A 100% @ 105A 100% @ 30A 100% @ 95A
Power Efficiency 4.5 Kva 4.7 Kva 6.5 Kva 11.8 Kva 4.9 Kva 9.4 Kva
Volts 230 230 230 415V 3Ph 230 415V 3Ph
WELDING CAPABILITY CHART:
AUTOMIGS 190,210,235,250, 190ARC & 260ARC - (0095) - (1) - 010299

3. 1. Wheel Assembly
Turn machine upside down and attach the front castor wheels with screw provided. Take the rear axle and fit a wheel to one end by placing on a
washer, the wheel, then a locking washer and then insert a split pin to attach the cap indents to the wheel hubs. Pass the axle through the tube under
the gas cylinder carrier, then fit the other washer, wheel, locking washer, and cap indents.
3. 2. Connecting the gas cylinder
3. 2. 1. When using Argon or Argon mixtures, you will need to use the bull nose adaptor enclosed. If you intend to use CO2 gas
the regulator will fit directly onto the cylinder. Fit the bull nose adaptor to the cylinder with a spanner.
3. 2. 2. Fit the gas regulator on the bull nose adaptor and connect it to the machine gas hose (fig.1).
3. 2. 3. Set the regulator flow rate to 5-8 litres/min depending on the material to be welded, and whether there are draughts which
are strong enough to disturb the gas flow.
3. 3. Fitting a reel of wire - Ensure the welder is unplugged from mains power.
Your machine comes with a mini spool of wire, but will accept up to 5kg spools without modification.
3. 3. 1. Push the reel of wire over the reel holder end springs and onto the reel holder ensuring the spool rotates clockwise,
with the wire drawing off the reel from the top (see white arrow in fig 2). Large spools of wire have a guide hole
which must be pushed onto the plastic pin located at the end of the reel holder. This pin will stop larger reels
from free wheeling around the holder.
3. 3. 2. To secure the reel of wire take the plastic spacer and gently open the diameter of the spacer whilst
placing over the reel holder end spring and onto the reel holder (fig 2a).
3. 3. 3. Undo the wire lock screw (fig 3 & 4A) and lift the wire feed lever up (fig 3.1. & 4.1.).
3. 3. 4. Straighten 40-50mm of spool wire (do not allow wire to uncoil), and gently push wire (fig 3 & 4 B)
through the guide (C) and through the 6 or 8mm feed roller groove (see 6.3) and through to the torch.
3. 3. 5. Carefully return the wire feed lever and secure with the wire lock screw.
3. 3. 6. Remove torch gas cup (fig 3.3.6. a) and contact tip (b) from end of torch as follows:
a) Take torch in left hand with the torch tip facing to the right.
b) Grasp gas cup firmly in your right hand.
c) Turn gas cup clockwise only (c) and pull cup out to the right.
pWARNING! do not turn gas cup anti-clockwise, as this will
damage internal spring.
d) Unscrew the copper contact tip (right hand thread) to remove.
3. 3. 7. Check welder is switched off 0, and that the earth clamp
is away from the torch tip. Connect the welder to the mains
power supply and set the voltage switch to 4.
3. 3. 8. Set the wire speed knob to maximum. Keep the
torch cable as straight as possible and press the torch switch.
The wire will feed through the torch.
3. 3. 9. When wire has fed through, switch welder off, unplug from mains.
a) Take torch in left hand and screw contact tip back into place.
b) Grasp gas cup in right hand, push onto torch head and
turn clockwise only.
pWARNING! do not turn gas cup anti-clockwise, as this
will damage internal spring.
c) Cut wire so that it is just protruding 1/4 from the cup.
3. 4. Setting wire tension
IMPORTANT: You must set the correct tension, too little or too much tension
will cause problematic wire feed and result in poor welding.
3. 4. 1. For mild steel 0.6mm wire the wire lock screw must be fully tightened and undone
approximately two complete turns (figs 3 & 4A).
3. 4. 2. Correct tension between the rollers is checked by slowing down the wire between the fingers. If the top feed roller skids the tension is correct. Try to
use the lowest tension possible as too high a tension will disfigure the wire and may result in blowing a fuse on the printed circuit board. When you
have completed welding, remove the torch and store in a safe, dry place.
Note: Damaged torches and cables are not covered under warranty.
fig 4
fig 1
fig 3
3. ASSEMBLY To fit the mains power plug see safety instructions (Chapter 1).
Fig 3.3.6.
c
MODELS:
190, 190ARC,
& 210 wire
Feeder
MODELS:
235, 250,
& 260ARC.
WIre Feeder
fig 4.1
fig 3.1
fig 2a
A
This Manual contains instructions to assist you prepare your mig set for welding, together with information on maintenance, and trouble shooting. Read this manual
carefully in order to get the best results from your machine. These instructions are not intended to show you how to be an expert welder. It is with continued practice
that you will achieve the desired results. Mig welding requires a steady hand, and time spent practising with scrap metal will be rewarded when you progress to an
actual workpiece.
These Automigs are compact power sources with integral wire feed which protects the wire from dust and dirt (especially in Body Shops). Your Automig
is designed to operate with two diameters of welding wire, 0.6mm, & 0.8mm. (We recommend that 0,8mm wire is used for welding stainless steel and aluminium).
With correct wire & gas fitted, tune the wire speed for most favourable weld using the trim control on the front panel. Thereafter if the power output control is changed,
the autospeed device will automatically re-tune the drives speed to maintain a stable arc thus producing a consistent weld.
Automigs 190/ARC & 260/ARC have a socket on front panel for Arc welding. Plug the electrode holder into the socket and change the Continuous Switch from
Gas to ARC position. These units may be used with hard facing, or rutile rods as well as basic electrodes (See 4.6).
ALL MODELS ARE EQUIPPED WITH: 3Torch, 3Mini reel of 0.6mm wire, 3Regulator, 3Gas hose.
2. INTRODUCTION & DESCRIPTION
fig 2
C
B
AUTOMIGS 190,210,235,250, 190ARC & 260ARC - (0095) - (1) - 010299

4.1. Mig/Mag Welding.
A spool of welding wire is positioned on the welders spool holder and automatically fed through an insulated liner in the torch to the tip.
The torch assembly consist of a switch, liner, gas hose, and control cable. The switch activates the wire feed roller and the gas flow.
Conversely, releasing the switch stops the wire feed and gas flow. The weld current is transferred to the electrode (the wire) from
the contact tip at the end of the torch. A gas cup fits over the contact tip to direct the gas flow towards the weld ensuring that the
arc welding process is shielded from oxidising air contaminates. The shielding gas also assists heating of the weld materials.
The torch is connected to the positive side of a DC rectifier, and the negative clamp is attached to the workpiece (fig 6).
4.2. Spot Welding.
Remove the gas cup and fit a spot welding gas cup (120/722150). Turn the voltage and wire speed to the highest setting allowed by your machine. Push the spot
gas cup onto the material to be welded. Set the timer switch located on the front panel for the thickness of material to be spot welded. The castelations on the cup
keep it the correct distance from the weld pool and allow you to push the two pieces being welded together. Press the torch trigger and hold it until the machine cuts
out. The wire will feed through during the allotted time and create the weld.
4. 3. Preparation for Welding.
s s
s
IMPORTANT: BEFORE YOU COMMENCE, MAKE SURE THE MACHINE IS SWITCHED OFF AT THE MAINS. IF WELDING A CAR, DISCONNECT THE
BATTERY OR FIT AN ELECTRONIC CIRCUIT PROTECTOR. WE RECOMMEND THE USE OF SEALEY PROSAF/12V OR 24V IN ORDER TO PROTECT
SOPHISTICATED ELECTRONICS. ENSURE YOU HAVE READ AND UNDERSTOOD THE ELECTRICAL SAFETY INSTRUCTIONS IN CHAPTER 1.
4. WELDING PRINCIPLES & PREPARATION
ARC Welding: Models AUTOMIG190/ARC & 260/ARC.
have socket on the front panel for 230V outlet resistance spot welding. Plug spot welder electrode holder cable into the DIN socket and change
the Continuous Switch from Gas to the ARC position. Being fitted with a Mig transformer/rectifier, these units are ideal for use with aluminum
electrodes and may also be used with hard facing, or rutile rods as well as basic electrodes.
Preparation for welding.
IMPORTANT: Welder must be switched off at the mains before starting.
4.3. Connecting the Earth Lead
To ensure a complete circuit, the earth lead must be securely attached to the work piece that is to be welded.
4.3.1. The best connection is obtained by grinding clean the point of contact on workpiece before connecting earth clamp to the job to be Welded.
4.3.2. The weld area must also be free of paint, rust, grease, etc.
4.4. Setting Up
The automatic wire feed system, must be set up as follows:
4.4.1. Select the voltage step that best suits the thickness of the material to be welded
4.4.2. Adjust the wire feed knob until a perfect weld bead is obtained.
NOTE: If the wire speed increases, even to reaching maximum, do not be concerned as the wire speed setting will re-adjust
correctly to any voltage step selected thereafter.
4.5. Welding mild steel
To weld mild steel you can use CO2 gas for most tasks where spatter and the high build up of weld do not pose a problem.
To achieve a spatter free and flat weld, you must use an Argon/CO2 mixture.
4.6. Welding aluminium
To weld aluminium use: 3 Argon gas, 3 0.8mm Contact Tip, 3 0.8mm Aluminium Wire, (MIG/2/KAL08).
3. 5. Clutch adjustment
It is essential that the clutch is adjusted correctly.
3. 5. 1. Once the wire is fed through the torch, switch on the machine and set the wire speed and voltage
switch to maximum.
3. 5. 2. Depress torch switch and release quickly. If spool overruns it indicates that the clutch is too loose.
3. 5. 3. Tighten the clutch (located in the centre of the wire spool holder) with a socket spanner and test the
machine as above until the wire stops over running.
NOTE: DO NOT OVER TIGHTEN THE CLUTCH AS THIS WILL CAUSE WIRE FEED PROBLEMS.
3. 6. Euro Connection Models 190/ARC & 260/ARC
This welder is fitted with a Euro Connection quick release torch. (fig 5).
3. 6. 1. Simply line the pins in the torch up to the appropriate holes in the machine, push in and tighten with
the knurled knob (fig 5 G). Remember to remove the Torch after welding is completed and store
in a safe dry place. Note: Accidental damage to your torch is not covered by the guarantee.
PILOT LAMP
This lights up when
the machine is
running.
WIRE FEED SYMBOL
Lights up when machine
overheats and cuts out.
The machine can be used
again when cool.
TORCH (MIG WELDING)
MIG welding torch is
connected to the
machine where this
symbol is located.
SWITCH POSITION
Three positions:
Off, Gas welding & ARC
welding(CD.C.)
FUSE SYMBOL
This machine contains a
fuse which may from time
to time need replacing
ELECTRO-FAN
Cools the machine when
running.
EARTH CLAMP
The earth clamp is connected
to the machine via this outlet.
GRAPHIC SYMBOLS AS FOUND ON FRONT PANEL:
fig 5
fig 6
AUTOMIGS 190,210,235,250, 190ARC & 260ARC - (0095) - (1) - 010299

Rated on-load voltage Uoin V
a) Peak value in case of direct current;
b) Peak & r.m.s. value in case of alternating current.
KVA
ED %
12Rated weld current
U2Conventional load voltage
Mains supply and number of
phases (i.e. 1 or 3) with symbol
for alternating current.
PA KVA
COS
U1... V/...Hz
Rated values of the supply voltage and the
frequency.
/Rated supply current.
IP Degree of protection, i.e. 21 or 23.
Welding power sources which are suitable
for supplying power to welding operations
carried out in an environment with increased
hazard of electric shock.
6. 1. Wire feed unit
Check the wire feed unit at regular intervals. The feed roller wire guide plays an important part
in obtaining consistent results. Poor wire feeding affects welding. Clean the rollers weekly,
especially the feed roller groove, removing all dust deposits.
6. 2. Torch
Protect the torch cable assembly from mechanical wear. Clean the liner from
the machine forwards by using compressed air. If the liner is clogged it must be replaced.
6. 3. Turning or Changing the Feed Roller
s s
s
IMPORTANT: Adjust the feed roller to the corresponding wire size.
There are two grooves on the feed roller, 0.6mm and 0.8mm. Always use the groove on the outside
of the roller, (the groove nearest to you). To remove the feed roller see fig 7.
Clean and turn, or if damaged change the feed roller.
6. 4. Contact Tip (to remove tip follow steps in 3.3.6. and to replace 3.3.9. a & b very carefully).
The contact tip is a consumable item and must be replaced when the hole becomes enlarged or oval. The contact tip MUST be kept free from
spatter to ensure an unimpeded flow of gas.
6. 5. The Gas Cup (Conical Nozzle) (to remove cup follow steps in 3.3.6. and to replace 3.3.9. a & b very carefully).
The gas cup must also be kept clean and free from spatter. Build up of spatter inside the gas cup can cause a short circuit at the contact tip
which will result in either the fuse blowing on the printed circuit card, or expensive machine repairs. To keep the contact tip free from spatter, we
recommend the use of Sealey anti-spatter spray (MIG/722307) available from your Sealey Dealer. We also recommend that you keep spare tips
and gas cups in stock.
6. 6. Replacing the Liner
Wind the wire back on to the spool and secure it. Remove torch from front panel by undoing knurled knob. Pull out torch and undo the brass nut.
Pull out liner and replace with a new one.
6. 7 Changing gears
An inexperienced welder can allow spatter to build up in the tip and shroud. In severe cases this can block the feed causing gear stripping in the
drive motor. To check if the gears are worn depress the button on the torch with the set switched on. If the gears are warn, a grating sound will
be heard coming from the wire feed motor, you may also observe the feed roller vibrating instead of rotating. Should this be the case, open the
gearbox, remove the worn or damaged gears and replace with new ones.
6. 8. Changing Fuses
The fuse is located on the front panel. Fuses are mainly blown for the following reasons:
3Spatter collecting in the gas cup and contact tip causing a short circuit. 3Wire tension is too great. 3A sudden surge of current.
The position of the torch,
its angle and direction of travel
in relation to the workpiece
is essential for the appearance
and quality of the weld.
Illustrations demonstrate
various positions and
directions.
Rightward Welding
Welding in general
Welding with a long arc reduces penetration and widens
the arc.
This in turn results in more spatter.
A long welding arc can be appropriate for welding butt
joints in thin materials.
Welding with a short arc (at the same weld settings)
results in greater penetration and a narrower weld
and reduces the amount of spatter.
Leftward Welding Vertical Rightward Downhard leftward Down Rightward
5. VARIOUS WELDING METHODS
6. MAINTENANCE
fig 7
MEANINGS OF MARKINGS, AND SYMBOLS
Single-Phase
transformer
Flat Characteristic
MIG/MAG welding
...A/ ... V to ...A/ ... V Range of output, rated min
& max welding current and
their corresponding
conventional load voltage.
1. Direction of
Welding 3. Fillet Weld
3. Butt Weld
Normal
Welding
Arc
Short
Welding
Arc
Long
Welding
Arc
To remove roller
locate and undo the
hex nut on the side
of the roller
AUTOMIGS 190,210,235,250, 190ARC & 260ARC - (0095) - (1) - 010299

Declaration of Conformity We, the sole importer into the UK, declare that the products listed below are in conformity with
the following EEC standards and directives.
The construction file for these products are held by the
Manufacturer and may be inspected on request by contacting
Jack Sealey Ltd
AUTOMIG190, AUTOMIG210, AUTOMIG235,
AUTOMIG250, AUTOMIG190ARC,
& AUTOMIG260ARC
73.23/EEC
Low Voltage Directive (S.I. 1994/3260)
89/336/EEC
EMC Directive (S.I. 1992/2372 & Amendments).
1st February 1999
J. Sealey. Jack Sealey Ltd.
Sealey Power Welders.
1. Power source stops
2. No weld current, fuse blowing in 13amp plug
3. No weld current
4. Feed motor not working, lamp is on
5. Wire does not feed, feed roller rotates
6. Wire feeds unevenly.
7. Unstable arc.
8. Porous weld
9. Electrode sticking in contact tip or gas cup
(nozzle)
10. Irregular weld head
11. Weld bead too narrow and raised
12. Weld bead too wide
13. Poor penetration
14. Excessive penetration
15. Fuse blowing
Overheating protection activated due to overload
Rectifier blown
Bad connection between clamp & workpiece
Break in earth lead
Break in torch lead
Fuse blown
Gear damaged or worn
Motor defective
Pressure roller improperly adjusted
Dirt, copper, dust, etc, have collection in torch liner
Gas cup (Nozzle) defective
Deformed wire
Dirt, etc, in liner
Gas cup (Nozzle) or contact tip defective
Gas cup (Nozzle) spattered
Feed roller groove clogged
Feed roller groove deformed
Wrong tension
Incorrect settings
Impurities in weld area
Worn or defective gas cup (nozzle)
No gas
Gas cup clogged
Draft blowing away shielding gas
Rusty or dirty joints
Torch too far from or at wrong angle to work
Gas leak
Worn or defective gas cup (nozzle)
Electrode deformed
Wire speed too slow
Torch incorrectly held
Wire weaving in weld pool
Weld current too low
Weld speed too low
Weld current too high
Weld speed too low
Arc too long
Weld current too low
Arc too long
Weld current too high
weld speed too slow
incorrect distance of torch to workpiece
Tension too great
Gas cup contact tip clogged
PROBLEM POSSIBLE CAUSE REMEDY (Numbers refer to chapter and item heading)
7. TROUBLESHOOTING
Protection automatically resets when transformer has cooled
(about 15 min).
Replace rectifier.
Clean or grind contact surface and weld area.
Repair or replace earth lead.
Repair or replace torch.
Replace fuse 1.5 amp. (Chapter 6).
Replace gears. (Chapter 6).
Replace motor (Contact service agent).
Adjust tension. (Chapter 3).
Clean the liner from the machine forward. Use compressed air.
If too much dirt, replace the liner. (Chapter 6).
Replace gas cup (nozzle) and check tip. (Chapter 6).
Check pressure roller tension and adjust it if necessary. (Chtr 3).
Clean the liner from the machine forward. Use compressed air.
Replace gas cup (nozzle) or contact tip. (Chapter 6).
Clean or replace gas cup (nozzle). (Chapter 6).
Clean feed roller. (Chapter 6).
Replace feed roller. (Chapter 6).
Adjust tension. (Chapter 3).
Adjust settings.
Clean or grind weld area. (chapter 4).
Replace gas cup (nozzle) and check tip. (Chapter 6).
Open gas cylinder, regulate gas flow.
Clean or replace cup. (Chapter 6).
Screen off welding site or increase gas flow.
Clean or grind.
The distance from gas cup to workpiece should be 8-10mm
and torch angle 600.
Check hoses, connections and torch assembly. (Chapter 6).
Press the gas cup in correction position.
Replace gas cup (nozzle). (Chapter 6).
Check pressure roller tension. (Chapter 3 & 6).
Increase wire speed.
Use torch angle 600. (Chapter 5).
Check pressure roller tension, adjust as needed. (Chapter 3).
Increase voltage and wire speed. (Chapter 4).
Move torch slower and weave a little more.
Decrease voltage and wire speed. (Chapter 4).
Move torch faster and weave less.
Bring torch closer to workpiece.
Increase voltage and wire speed. (Chapter 4).
Bring torch closer to workpiece.
Decrease voltage and wire speed. (Chapter 4).
Move torch faster.
Torch distance should be 8-10mm. (Chapter 5).
Release tension. (Chapter 3).
Clean gas cup and contact tip. (Chapter 6).
AUTOMIGS 190,210,235,250, 190ARC & 260ARC - (0095) - (1) - 010299

Sole UK Distributor Sealey Group,
Bury St. Edmunds,
Suffolk.
AUTOMIGS 190,210,235,250, 190ARC & 260ARC - (0095) - (1) - 010299
01284 757500 01284 703534
E-mail: [e-mail]
NOTE: It is our policy to continually improve products and as such we reserve the right
to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this equipment
WARRANTY: Guarantee is 12 months from purchase date, proof of which will e required
for any claim.
INFORMATION: Call us for a copy of our latest catalogue on 01284 757525 and leave
your full name and address including your postcode.
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
FOR YOUR NOTES: