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  9. Sears CRAFTSMAN EZ3 917.256700 User manual

Sears CRAFTSMAN EZ3 917.256700 User manual

MODEL
NUMBER
9"lm256700
OWNER'S MANUAL
@
Assembly
Operation
@
Customer Responsibilities
@
Service
and
Adjustmernts
@
Repair
Parls
same as 944-606281
CAUTION:
Read and
follow
all safety
rules
and instructions before operating
this
equipment.
FOR CONSUMER ASSISTANCE HOTLINE, CALL THIS TOLL FREENUMBER
1-800-659-5917
same as 944.606281
SAFETY
RULES
,
Safe Olseration Practicesfor Ride-On Mowers
GENERAL OPERATION
Read, understand, andfollow all instructions inthe manual
and on the machinebefore starling.
Only allow responsible adults, who are familiar with the
instructions,to operate the machine.
Clear the area of objects such as rocks, toys, wire; etc.,'
which could be pickedupand thrown bythe blade.
Besuretheareaisclearof otherpeoplebeforemowing.Stop
machine if anyone enters the area.
Nevercary passengers.
Donot mow inreverseunlessabsolutelynecessary. Always
look down and behindbefore and while backing.
Be awareofthe mower dischargedirectionand do not point
it at anyone. Do not operate the mower without either the
entire grass catcheror the guard in place.
Slow down beforeturning.
Neverleavea runningmachineunattended. Alwaysturn off
blades, set parking brake, stop engine, and remove keys
beforedismounting.
Turnoff blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificiallight.
Do not operate the machine while under the influence of
alcoholor drugs.
Watchfor traffic whenoperating near or crossingroadways.
Use extracarewhen loadingor unloadingthe machineinto
atrailer or truck.
81.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipoveraccidents, whichcanresult insevereinjuryordeath.
All slopes requireextracaution.
If
you cannot back upthe
slope or
if
you feel uneasy on it, do not mow it.
DO:
Mow up and downslopes, not across.
Removeobstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturnthe machine. Tallgrass canhideobstacles.
Useslowspeed. Choosealowgearsothat youwill nothave
to stop or shift while on the slope.
-
Follow the manufacturer's recommendations for whee
weignts or countew~eightsto Improvestabll~ty
Use extra care with &ass catchers or other attachments.
These can change the stability of the machine.
.
Keepall rnovemenlon tnc slopes slorvand yradual Do no1
make sudden changes in speedor
direction
Avoid starting or stoppingon a slope. If tires lose traction,
disengage the bladesand proceedslowly straightdownthe
slope.
DO
NOT:
-
Donot
turnonslopesunlessnecessay,
andthen,turnslowly
and gradually downhill,
if
possible.
-
DO
nitmow "ear drop-olfs,ditches,or embankments. Ttie
mower co~ldsuddenly turn over
11
a wheel ,sover the edge
"4
-
-,;"
-.
.';...k
".
;'
--
..A,.-
""
;-
-,a
&a,,#
u,
"3,L,,,
",
4.
a,,
CLqC
-avca
,v..
-
Do not mow on wet grass.-~educedtraction could cause
siidinq.
Donittryto stabilizethe machinebyputtingyourfootonthe
ground.
00
notuse grass catcher on steep slopes,
III.
CHILDREN
Tragic accidentscanoccur
if
theoperator
is
notalert tothe
presence of children. Children are often attracted to the
machine and the mowing activity.
Never
assume that
childrenwill remain where you last saw them.
Keepchildrenout of themowingareaandunderthewatchful
care of another responsibleadult.
Be alert and turn machineoff
if
childrenenter the area.
Before and when backing, look behind and downfor small
children.
Never cary children. They may fall off and be seriously
injuredor interferewith safe machineoperation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV.
SERVICE
.
Useextracarein
handlinggasol~neanaotherfucls.
Theyare
flammableand vapors are explosive
Useonly an approvedcontainer.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
Never refuelthe machine indoors.
Never store the machlneor fuelcontalner lnsldewnere
there
is
an open flame, stlch
as
a water healer
Never run a machineinsidea closedarea.
Keepnutsandbolts,
especially
bladeattachmentbolts.tight
and keep equipmcnr in good conoition.
Never tamper with safety devices. Check their proper
operation regularly.
Keepmachinefreeof grass, leaves,orother debrisbuild-up.
Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment
if
you strike an object.
Repair, if necessary,beforerestarting.
Nevermakeadjustmentsor repairswith the enginerunning.
Grasscatchercomponentsaresubjectto
wear,damage,and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replacewithmanufacturer'srecommendedparts,whennec-
essay.
Mower bladesare sharp and cancut. Wrap the blade@)or
wear gloves, and useextra caution when servicingthem.
-
Check brake operation frequently. Adjust and service as
required.
wireand
w lace wire
where
itcannotcontact
spark in order to prevent accidental
slafling when setting up, transporting,
zdj-sting
0:
making repalm.
CONGRATULATIONS
on your purchase of a Sears
Tractor. It has beendesigned, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service CenterIDepartment. We have competent, well-
trainedtechniciansandthepropertoolstoservice or repair
this tractor.
Please read and retain this manual. The instructions will
enableyoutoassembleandmaintainyourtractorproperty.
Always observe the "SAFETY RULES".
MODEL
NUMBER
91
7.256700
SERIAL
NUMBER
I
I
DATEOFPURCHASE
I
THEMODELANDSERIALNUMBERSWILLBE FOUND
ON A PLATE UNDER THE SEAT.
YOUSHOULDRECORD
BOTHSERIALNUMBERAND
DATE OF PURCHASEAND KEEP INA SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCEAGREEMENT
A SearsMaintenanceAgreement isava~lableonthisprod-
uct. Contact yogr nearest Sears store for detai!~.
CUSTOMER RESPONSIBILITIES
PRODUCTSPECIFICATIONS
I
HORSEPOWER: 18.0
1
GASOLINECAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR
I
I
SPARK PLUG:
(GAP: ,025") CHAMPIONRV17YC
I
VALVECLEARANCE: INTAKE: .003
-
,006"
EXHAUST: ,013"
-
,016"
I
GROUND SPEED (MPH): FORWARD:
1
St
1.1
6th 5.7
REVERSE: 1.8
I
TIRE PRESSURE: FRONT: 14PSI
REAR: 10PSI
CHARGING SYSTEM: 15AMPS
@
3600 RPM
BATTERY: AMPIHR: 30
MIN. CCA: 240
CASE SIZE: UlR
BLADE BOLTTORQUE: 30-35
FT.
LBS.
Readandobservethe safety rules. witha sparkarrester meetingapplicablelocalor state laws
(if any). Ifa spark arresteris used, itshouldbemaintained
Followa regularschedulein maintaining,caringforand
in
effective
working
order
by
the
operator,
using your tractor. In the state of California the above is required by law
Followtheinstructions under "Customer Responsibili- (Section
4442
of
the California
Public
Resources
Code).
ties" and "Storage" sections of this owner's manual. Otherstatesmayhavesimilar laws. Federallawsapplyon
WARNING:
This tractor is equipped with an internal federal lands. A spark arrester for the muffler isavailable
combustionengineandshould notbeusedon
ornearany through your nearest Sears Authorized Service Center/
unimproved forest-covered, brush-covered or grass-cov- Department (SeeREPAIRPARTSsectionofthismanual).
ered land unlessthe engine's exhaust system isesuipped
LIMITEDTVVO YEAR VVARRANTV
ON
CRAFTSMAN RlDiNGi EQUlPMENT
Fortwo (2) years from the date of purchase,
if
this Craftsman Riding Equipment is maintained, lubricatedand tuned up according
to the instructionsinthe owner's manual, Sears
will
repair or repiace, free of charge, any parts found to be defective inmaterial or
work mans hi^.
This Warrahdoes not cover:
Expendableitemswhich becomeworn durina normaluse, such as blades, spark pluqs, air cleaners, belts, etc
I
T
re replacementor repalr ca~sedby pbnctu&s from olrts~deoo~ects,such as nalls morns,stumps,or glass
Repairsnecessaw because ofoperator aolrse neqllqence, mpropersloraqe or acc,aenlor the
failure
to malntainthe
I
equlpmenr accord~ngto the instructionscontanedkineowner's manual
-
R~dinqequipment used lor
commercial
or renlalpurposes
-
..
LlMlTED
90
DAY WARRANTY
0N
BAnERY
For ninety (90) days from date of purchase,
if
any battery included with this riding equipment proves defective in material or
workmanshipand our testing determines the battery
will
not holdacharge, Sears
will
replacethe batteryat no charge.
. -.
..
.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30'
DAYS FROMThE DATE
OF
PURCHASE PLEASE CONTACT YOUR NEAREST SERVICECEhTER AFTER 30 DAYS FROM
IhEDATE OF PLRCHASE. WARRANTY SERVICE iS AVAILABLE
BY
TAK
NG
YOUR CRAFTSMAN RIDING EQUIPMENT TO
I
YOUR NEARESTSEARS
SERVICE
CENTER. (IN-HOMEWARRANTY SERVICEWlLL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT
A
STANDARD TRIP CHARGE WlLL APPLY.) THlS WARRANTY APPLIES ONLY
WHILE THlS PRODUCT IS INTHE UNITED STATES.
This Warranty givesyou specific legalrights,and you may also have other rightswhich may vary from staleto state.
SEARS ROEBUCK AND CO., Dl817WA HOFFMANESTATES,
lL
60179
3
TABLE
OF
CONEENS
SAFETY RULES
............................................................
2 MAINTENANCESCHEDULE
.....................................
16
PRODUCTSPECIFICATIONS
......................................
3
SERVICEAND ADJUSTMENTS
...........................
20-25
CUSTOMER RESPONSIBILITIES
..................
...
3.
16-19
STORAGE
...................................................................
26
WARRANTV
..................................................................
3 TROUBLESHOOTING
...........................................
27-28
.
................................
TRACTOR ACCESSORIES
.........................................
5
REPAIR PARTS TRACTOR 30-47
ASSEMBLY
.............................................................
7-10 REPAIR PARTS
.
ENGINE
....................................
48-57
...............
OPERATION
.....................................................
11-15 PARTS ORDERlNGlSERVlCE BACKCOVER
A
Accessories
...........................................
5
Adjustments:
.......
..............................
Brake
...
23
............
...................
Carburetor
..
25
Mowe
.........................
Front-To-Back 21
Side-To-Side
...........................
20
..................
Throttle Control Cable 25
Air Filter
.
Engine
..................................
18
..............................
Air Screen. Engine 19
........................................
Assembly 7-10
B
Battery:
........................................
Charging 8
Cleaning
...................................
17
..........
Startingwith Weak Battery 24
..............................
Storage
......
26
........
........................
Terminals
..
16
Belt:
Motion Drive
...........
RemovaVRe~lacement 23
MowerBelt@)
...........
RemovaVReplacement 22
Blade:
..........................
Sharpening
...
17
..............................
Replacement 17
................................
BrakeAdjustment 22
C
CarburetorAdjustment
........................
25
..........
Controls.Tractor
...................
..
11
Customer Resoonsibilities
.............
16-19
Engine:
....................................
Air Filter 18
.....................
Air Screen
......
18
.............................
Cooling Fins 18
.........................
Engine Oil 14.18
Fuel Filter
...............................
19
Spark Plug(s)
...........................
19
Tractor:
Battery
......................
..
..........
17
Blade
........................................
17
LubricationChart
.....................
16
............
MaintenanceSchedule 16
Tire Care
.........................
8.17.23
Transaxle
.................................
18
.
........................
Cutting Height Mower 13
E
Engine:
.......................
.............
Air Filter
..
18
Air Screen
....................................
19
...............................
Cooling Fins 18
...................................
Oil Change 18
......
.......................
Oil Level
...
14
..........
...................
OilType
..
14.18
..................................
Preparation 14
............................
Repair Parts 48-57
.........................................
Starting 15
........................................
Storage 26
F
Filter:
...........
...................
Air Filter
....
18
Fuel
...................
....
................
19
Fuel:
Type
...........................
...
...........
14
.......
.....................
Storage
....
26
....................................................
Fuse 24
H
..................
HoodRemoval/lnstallation 24
e
.........................
LevelingMower Deck 20
Lubrication:
............................................
Chart 16
..........................................
Engine 18
M
.......................
MaintenanceSchedule 16
Mower:
...........
Adjustment. Front-to-Back 21
.............
Adjustment. Side-to-Side 20
.....................
Blade Replacement 17
........................
BladeSharoenina 17
"
..............................
Cutting Height 13
.............
...................
Installation
..
20
Operation
.....................................
14
......
.............................
Removal
..
20
........................................
MowingTips 15
.................................................
Muffler 19
...........................
Spark Arrester 3.38
0
Oi!:
........
ColdWeather Conditions 14.18
..........................................
Engine 18
........................................
Storage 26
Operation
.....................................
11-15
........
...................
OperatingMower
..
14
Options:
Accessories
.............
..
...................
5
...........................
Spark Arrester 3.38
P
................................
Parking Brake 12-13
...............
..........................
Parts Bag
..
6
............
Parts. ReplacemenVRepair 30-47
ProductSpecifications
..........................
3
Fa
....................
..........
RepairParts
..
30-47
S
............................
Safely Rules
..............
2
...........
RemovaVReplacement 23
MowerBelt@)
...........
RemovaVReplacement 22
MowerAdjustment
..........................
Front-to-Back 21
...........................
Side-to-Side 20
.........
MowerRemovalllnstallation 20
.............................
Tire Care 8.17.23
Slope Guide Sheet
...................
..
......
59
Spark Plug(s)
...................................
19
Specifications
.......................................
3
........................
Starting the Engine 14-15
.......
....................
SteeringWheel
..
7.23
...........................
Stoppingthe ~r'actor 13
Storage 26
T
......
Throttle ControlCableAdjustment 25
............................................
Tires 8.17.23
...................
Troubleshooting Chart 27-28
.
Transaxle
...........................................
18
..
.....
W
Warranty
................................................
3
...................................
Wiring Diagram 30
....
......................
Wiring Schematic
..
29
Electrical:
..................
Interlocksand Relays 24
....................................
Schematic 29
WiringDiagram
..........................
30
ACCESSORIES
AND
ATTACHMENTS
TheseaccessoriesandattachmentswereavailablethroughmostSearsretailoutletsandservicecenterswhenthetractorwaspurchased.
Most Sears stores can order these itemsfor you when you providethe model number of your tractor.
ENGINE MAINTENANCE
PERFORMANCE
Searsoffersawidevariety of attachmentsthatfityourtractor. Manyofthese are listedbelowwithbrief explanationsof howtheycanhelp
vou. This listwas currentat thetimeof oublication:however. itmavchanaeinfuture vears
-
moreattachments mav beadded.chanaes
inay be madeinthese attachments,or some may no longer be ava~lable'br
fit
your model Contact your nearesi~earsstore forihe
accessories andattachments that are available for your tractor.
Most of these attachments do not require additional hitchesor conversionkits (thosethat do are indicated)and are designedfor easy
attachingand detaching.
AERATOR nromotesdaen root nrnwth fnr
a
haalthvlawn.
Ta-
SNOWBLADEforsnowremovalonlv.
1
4-inchhiah.48-inchwide
~
~-
,-
-
---
r
=~.~
.
~
.
-
~
,-~
-
z.
~
~
pered 2 5-~nchsteel sp;kes mountedon 10-~nchd~ameterdlscs bladeclears42-incnpathwhenangl&dleftorright. Raises.lowers
puncture holes in so11at close intervalsto let moisture soak in. with siaelever. Adluslableskids: replaceable. reversiblescraper
Steelweiqht trav for increased~enetration. bar. (Usewith tirechainsandwheelweights andlorreardrawbar
BAGGER
lets ;ou collect grass clippings and leaves for a weight.)
.
healthier. neater lookina lawn. Two Permanex containershold SNOWTHROWERhas40-inchswath. Drum-tv~eauaerhandles
"
30-gallonplasticbags. powdeiy and weilheavy snow. Mounts easiy with-simple pin
BUMPER protectsfront endof tractor from damage. arrangement. Dischargechuteadjustsfromtractorseat. 6-inch
diameter spout dischargessnow 10to 50feet. Liftcontrolledat
CARTS
make hauling easy. Variety of sizes available, plus tractor seat. (Use with chains and wheel weights andlor rear
accessories such as side panel kits, tool caddy, cart cover, drawbarweight,)
protectivemat and dolly. SPRAYERS use 12-volt DC electric motor that connects40 the.
~.
CORINGAERATOR takes smallplugsout of soilto allow mois- tractor banety or other 12-volt source. Includes booms for
lure and nutrients to reach grass roots. 36-inch swath. 24 automaticsprayingandhandheldwandforspotspraying. Wand
hardenedsteel coringtips. 150lb. capacityweight tray. has adjustable spray pattern. For applying herbicides, insecti-
EASY OIL DRAINVALVE makes oil changes easier, faster. cides, fungicidesand liquidfertilizers.
-
FRONTNOSEROLLERcantersinfrontofmowerdecktoreduce
SPREAD~WSEEDERS
makeseeding, fertilizing, andweed kill-
chancesof "scalping" on uneventerrain. ing easy. Broadcast spreaders are also usefulfor granular de-
GANGHITCHletsyoutow2or3
pull-behindattachmentsatonce,
icersandsand.
suchas sweepers, dethatchers,aerators (notfor usewith rollers, SWEEPERSletyou collect grass clippings andleaves.
cartsor other heavyanachments). TILLER has
5
hpengineand36-inchswathtoprepareseedbeds,
GAUGE WHEELS on both sides of the mower deck reduce cultivate andcompost garden residue. Tiller has its own built-in
chancesof "scalping"onuneventerrain. Formowerdecksnotso liftanddepthcontrolsystemanddoesNOTrequireasleevehitch.
eaui~~ed. Fitsanvlawn.yardoraardentractor. Sirn~lvhook
UD
tothetractor
,
,.
MULCH
RAKwDETHATCHER
loosens
and
flips
thatchand drawbar and' go! loptionel accessoiies corivert unit for
mattedleavesto lawnsurfacefor easypickup. Twentyspringtine dethatching,aerating, hilling...with0ut
teeth. Usefultopreparebareareasforseeding.Availableforfront TIRE CHAINSare heavy duty; closely spaced extra-largecross
or rear mounting. HIGH PERFORMANCE REEL-ACTION links give smooth ride, outstandingtraction.
SPRING TIHE DETHATCHER covers 36-inch wide Path and
TRACTOR
CAB
has heavy duty ;iny! fabric over tubular steel
tosses thatch into largehopper. Mounts behindtractor. frame, ABS plastictop:clearplasticwindshieldoffers360degree
MULCHINGCLOSE-OUT PLATE KIT. once installed. lets vou visibility. Hinoedmetaldoorswith catch. Kee~sooerator warm
mulch, discharge or bag clippings (bagger optionalj wit6out and dj. ~ehovevinyl sides and windshields for use as sun
changingblades. Formodelsnot equipped as 3-in-1Convertible protector in summer. Optional accessories include: tinted1
mowers. See "MOWER" in the Repair Parts section of this
temperedsolidsafetyglasswindshieldwith
handoperatedwiper;
manual. 12-voltamber cautionlight for mountingon cab top.
RAMPTOPS AND FEET let you loadand unloadtractor froma VACSforpowerfulcollectionof heavygrassclippingsandleaves.
pickuptruck. Usewith 2 x 8 or
2
x 10lumber. Optional wand anachment to pick up debris inhard-to-reach.
.
.
ROLLER for smoother lawn surface. 36-inch wide, 18-inch Places. VAClCHlPPER includesachipper-shredder.
diameterwater-tightdrumholdsupto390lbs.of weight. Rounded WEIGHT BRACKFFfor drawbarfor snow removalapplications.
edges prevent harm to turf. Adjustable scraper automatically Uses (1) 55 lb. weight.
cleans drum. WHEEL WEIGHTS for rear wheels provide neededtraction for
snow removalor dozing heavy materials.
(2)
Screws
#I
0
x
518
(2)
LockWashers #10
(2)
Weld Nuts #10
(2)
Hex Bolts 1/4-20 x 314
(2)
Hex Nuts 1/4-20
6
ASSEMBLY
Your new tractor hasbeenassembled at The factory w~lhexception
01
those partsleft unassemblediur sh~ppingpurposes
Toensure safeandorooer ooeratlon of vour tractor all partsand hardwareyouassemblemust betightened securely Use
the correct tools as necessaryto ins~r&~ro~ertlghtn6ss.
TOOLS REQUIREDFOR ASSEMBLY
A
socketwrench setwill makeassemblyea,sier. Standard
wrench sizes are listed.
(2)
7/16"wrenches
314"
Socketwtdrive ratchet
(1) 112"wrench Tire pressure gauge
(1)
9/16
wrench PhillipsScrewdriver
Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behindthe steering wheel).
TO REMOVETRACTOR FROMCARTON
UNPACK CARTON
Remove all accessible loose partsand parts cartons
from carton (See page 6).
Cut, fromtoptobonom,alonglineson allfour corners
of carton, andlay panelsflat.
Check for any additional loose parts or cartons and
remove.
BEFOREROLLINGTRACTOROFFSKID
A9aACH STEERINGWHEEL (See Fig.
1)
Remove locknut and large flat washer from steering
shaft.
Positionfrontwheelsof thetractorsotheyarepointing
straightforward.
Slide the steering sleeve over the steering shaft.
Positionsteering wheel so cross bars are horizontal
(leftto right) and slide onto adapter.
Secure steering wheel to steering shaft with locknut
and large flat washer previously removed. Tighten
securely.
Snap steering wheel insert into center of steering
wheel.
Removeprotectiveplastic from tractor hood and grill.
STEERINGWHEEL
INSERT
I
HEX LOCKNUT
'
69-----
FLAT
WASHER
L
I
STEERIN
SLEEVE
.
.
.
,',,
.
Y;.,'
,
<
,,'
/I
/
TO ROLL TRACTOR OFFSKID (See Fig.
7)
Raiseattachment lift leverto its highestposition.
Release parking brake by depressing clutchtbrake
pedal.
Placegearshinlever inneutral
(N)
position.
Rolltractor backwardsoff skid.
Removebandingholdingdischarge guard upagainst
tractor.
IMPORTANT:
CHECLFOR AND REMOVEANY STAPLES
lh
SKlDTnATMAY PUNCTUHE TIRES WHEHE TRACTOR
IS
TO
ROLL
OFF
SKID.
ASSEMBLY
CONNECT BATTERY(See
Fig.
2)
A
CAUTION:
Do not shorlbattewtermi-
nals. Before connecting ba~ery.,
re-
move metal bracelets, wristwatch
bands, rings,etc.
Positive terminal must be connected
first to preventsparkingfrom acciden-
tal grounding.
Lift hoodto raisedposition.
Openterminalaccessdoors, removeterminal protec-
tive caps and discard.
If
this batteryisput into service after month and year
indicated on label (label located between terminals)
charaebattervfor minimumof one hourat
6-1
0
amus.
~irstconnect
RED
batterycableto positive
(-)
uattery
termina.withhexbolt,flat washer, ~ockwasr~erandhex
nut as shown. Tightensecurely.
Connect BLACK groundingcable to negative (-) bat-
teryterminalwith remaininghex bolt,flat washer, lock
washer and hex nut. Tighten securely.
Close terminal accessdoors.
Useterminal access doorsfor:
Inspection for secure connections (to tighten hard-
ware).
lnspectionfor corrosion.
Testingbattery.
*
Jumping (if required).
Periodiccharging.
INSTALLSEAT
(See
Fig.
3)
Adjust seat beforetightening adjustment knob.
Removecardboard packing on seat pan.
-
Placeseat on seat panand assembleshoulder bolt.
Assemble adjustment knob and flat washer loosely.
Donottighten.
. . . .
Tighten shoulder bolt securely.
Lowerseat intooperating positionand sit on seat.
Slideseatuntilacomfortablepositionisreachedwhich
allows you to press clutchlbrake pedal all the way
down.
Get off seat without moving its adjusted position.
Raiseseat and tightenadjustment knobsecurely.
FLAT
WASHER
FIG.
3
CHECKTIRE PRESSURE
Thetiresonyourtractorwereoverinflatedatthefactoryfor
shiuuina uurooses. Correct tire uressure is importantfor
besicuiiing performance.
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS on page
3
of this manual.
CHECK
BRAKE SYSTEM
After you learnhow to operate your tractor, check to see
that the brake is properly adjusted. See
'70
ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
FIG.
2
ASSEMBLY
INSTALL MOWER AND
DRlVE
BELT
(See
Figs.
4
and
79
Besure tractor ison levelsurface and mower suspension
arms are raisedwith attachment liR control. Engagepark-
Ingbrake.
Cut and remove tie down securing arrli-sway bar.
Swing anti-sway barto left side of mowerdeck.
Slidemowerundertractorwithdischargeguardtoright
side of tractor.
IMPORTANT:
CHECK
BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC
CLUTCH
PULLEY GROOVE.
-
Placethe R.W. suspension arm on outward pointing
deck pin. If necessary, rock and raisefront of mower
to align deck pin with the hole in suspension arm.
-
Connect anti-sway bar to chassis bracket under left
footrest and retainwith double loop retainer spring.
Retainbothsuspensionarmstodeck pinswithdouble
loop retainersprings.
.
.
. . .
-
Turn height adjustment knob clockwise to remove
slack from mower suspension.
Raise deck to highest position.
Assemble gauge wheels (See "TO ADJUST GAUGE
WHEELS" inthe Operationsectionof this manual).
Installonefrontlinkintop holeofthe R.H. front mower
bracketandR.H.front suspensionbracket. Retainwith
CHECK DECK LEVELNESS
two sinale looo retainerspringsas shown. Forbestcuttina results,mowerhousinashouldbeproperly
-
.
-
-
1nstallsecond;ront linkin~.~.frontsus~ensionbracket leveled. see-70 LEVEL ~~~OWER-HOUSING"in the
only and retain with single loop retainer spring as Service andAdjustments section of this manual.
shown.
Turn height adjustment knobcounterclockwiseuntilit
CHECK FOR PROPER POSITION OF
ALL
BELTS
stops.
Lower mower linkagewith attachment liftcontrol. Seethefiguresthatareshownforreplacingmotion,mower
drive, and mower blade drive belts in the Service and
'lace
Ihe
L.H. suspension
arm
On
pointing Adjustments section of this manual. Verify that the belts
deck pin. If necessary, rockand raisefront of mower are
routed
correctly,
to align deck pin with the holeinsuspension arm.
FIG.
4
ASSEMBLY
lNSTALL
MULGHER
PLATE(See
Figs.
5
and
6)
Install two latch hooks to mulcher plate using screw,
washer, lockwasher, andweld nut as shown.
NOTE:
Pre-assembleweld nut to latch hook by inserting
weld nut from the top with hookpointingdown.
Tighten hardwaresecurely.
Raise and hold deflector shield in upright position.
Placefront of mulcherplateover front of mower deck
openingand slide intoplace, as shown.
Hookfront latch intohole on front of mower deck.
Hook rear latch into hole on back of mower deck.
TO CONVERT TO BAGGING OR
DlSGHARGlNG
Simply remove mulcher plate and store in a safe place.
Your mower is now readyfor dischargingor installationof
optional grass catcher accessory.
NOTE:
Itisnotnecessaryto change blades. The mulcher
bladesare designedfor discharging and bagging also.
UOOK
POINTS
WELDNUT
n~y
FROM
THE
TOP
I
MULCNER
PLATE
SCREW
FIG.
5
FIG. 6
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR,WEWISHTOASSURE THAT YOURECEIVE
THEBESTPERFORMANCEANDSATISFACTIONFROM
THISQUALITYPRODUCT.
PLEASE REVIEW THEFOLLOWING CHECKLIST:
J
All assembly instructions have beencompleted.
J
No remainingloose parts incarton.
.
..
J
Batteryisproperlypreparedandcharged. (Minimum
1
hour at
6
amps).
J
Seat isadjustedcomfortably andtightened securely.
J
All tiresare properlyinflated. (Forshippingpurposes,
the tires were overinflatedat the factory).
J
Be sure mowerdeck'is properly leveled side-to-side1
front-to-rearfor best cutting results. (Tires must be
properly inflatedfor leveling).
J
Cneckmoweranddrivebelts. Besurelheyare routed
properly aro~ndpulleysand insiae all belt keepers.
J
Checkwiring. Seethat all connectionsarestillsecure
and wires are properly clamped.
WHILELEARNINGHOW TOUSEYOURTRACTOR,PAY
EXTRAATTENTION TOTHEFOLLOWINGIMPORTANT
ITEMS:
d
Engineoil is at proper level.
J
Fueltank is filled with fresh, clean, regular unleaded
gasoline.
J
Becomefamiliar with all controls
-
their location and
function. Operate them beforeyou start theengine.,
,
.
J
Besure brake system is in safe operating condition.
-
OPERATION
Thesesymbols mayappearon your tractor or inliteraturesuppliedwith theproduct. Learnandunderstandtheir meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINEON ENGINEOFF OIL PRESSURE CLUTCH LIGHTSON LIGHTSOFF
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
R
REVERSE NEUTRAL HIGH LOW
d
PARKING BRAKE
MOWER LIFT ATTACHMENT ATTACHMENT IGNITION
CLUTCH ENGAGED CLUTCH DISENGAGED
.
..
~
.~
~...
V
DANGER, KEEP HANDSAND FEETAWAY HYDROSTATIC FREEWHEEL
(Hydro Models only)
KMQW
YOUR
TRACTOR
READTNlS OWNERSMANUAL
AND
SAFEW RULESBEFOREOPERATINGYOUR TRACTOR.
Comparethe illustrationswithyourtractortofamiliarizeyourselfwiththe locationof variouscontrolsandadjustments.Save
this manualfor future reference.
Our tractorsconformto the safety standards of the American NationalStandardsInstitute.
AnACHMENTCLUTCHSWITCH
-
Usedtoengagemower
blades or other attachments mountedto your tractor.
ATTACHMENT LIFT LEVER
-
Usedto raise and lower
mowerdeckorotherattachmentsmountedtoyourtractor.
CLUTCHIBRAKE PEDAL
-
Used for declutching and
brakingthetractor and startingthe engine.
HEIGHTADJUSTMENT KNOB-Usedtoadjustthemower
height.
LIGHTSWITCH -Turns the headlightson and off.
GEARSHlFT LEVER
-
Selectsthe speed anddirectionof
the tractor.
IGNITIONSWITCH
-
Usedto start and stop the engine.
PARKINGBRAKE LEVER
-
Locksclutch/brake pedalinto
the brakeposition.
THROTTLECONTROL
-
Usedto control engine speed.
LIFT LEVER PLUNGER
-
Usedto release attachmentlift
leverwhen changingits position.
.
..
..
..
CHOKECONTROL
-
Usedwhen starting a cold engine..
AMMETER
-
Indicates charging
(+)
or
discharging
(-)
of
battery.
OPERATION
Theoperation of any tractor can result in foreign objects thrown into the eyes, whichcan
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments
or
repairs. Werecommend a wide vision safely
mask over thespectacles or standard safety glasses.
HOW
TO
USE YOUR TRACTOR
TO SET PARKING BRAKE (See
Fig.
8)
Yourtractorisequippedwithanoperatorpresencesensing
switch. When engine is running, any attempt by the
operatorto leave the seat without first setting the parking
brakewill shut off the engine.
@
Depressclutchhrake pedalintofull "BRAKE" position
and hold.
Placeoarkinabrakelever in"ENGAGEDoositionand
release
pres<urefromclutch/brakepedai.
Pedalshould
remalnin"BRAKEoosttlon. Makesure~arklnobraxe
v
will holdtractor secure.
PEDAL
"DRIVE"
TO USE THROnLE CONTROL (See
Fig.
8)
Always operate engine at full throttle.
Operatingengine at lessthan full throttle reducesthe
batterycharging rate.
Fullthrottleoffersthe bestbagg~ngand mower perfor-
mance.
TO USECHOKE CONTROL (See
Fig.
8)
Usechokecontrolwheneveryouarestartingacoldenglne.
Do not use to start a warm engine.
To engage chokecontrol, pull knob out. Slowly push
knobinto d~sengage.
TO MOVE FORWARDAND BACKWARD
(See
Fig.
8)
Thedirectionand speedof movement iscontrolledbythe
gearshift lever.
Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral(N)position.
Move gearshift leverto desired position.
*
Slowlyreleaseclutchlbrakepedaltostat4 movement.
IMPORTANT:
BRING TRACTOR
TO
A
COMPLETE
STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO
DO
SO WILL SHORTENTHE USEFUL LIFEOF YOUR
TRANSAXLE.
FIG.
8
TO ADJUST MOWER CUTTING HEIGHT
STOPPING (See
Fig.
8)
(See
Fig.
8)
MOWER BLADES
-
Thecuttingheightiscontrolledbyturningthe heightadjust-
-
Move attachment clutch switch to "DISENGAGED" ment knob in desired direction.
position.
*
Turn knobclockwise
(P4)
to raise cutting height.
GROUND DRIVE
-
Turn knob counterclockwise
(V7)
to lower cutting
Depress
clutchhrakepedalintofull"BRAKE"position. height.
Movegearshift leverto neutral(N) position. Thecuttingheightrangeisapproximately1-112"to
4.
The
ENGINE
-
heightsare measuredfrom the groundtothe bladetip
with the engine not running. These heights are ap-
e
Movethrottle control to slow
(e)
position. proximate and may vary depending upon soil condi-
NOTE:
Failure to move throttle control to slow
(e)
tions, heightof grassandtypesof grassbeingmowed.
positionand allowing engine to idle beforeStopping may Theaveragelawnshouldbecuttoapproximately2-112
causeengineto "backfire". inches during the cool season and to over
3
inches
Turn ignition key to "OFF" position and remove key. during hot months. For healthier and better looking'
-.
Always remove key when leaving tractor io preveni lawns, mcrw often and after moderategio&h.
unauthorized use. For best cuttingperformance, grass over
6
inches in
-
Never use choke to stop engine. height should be mowed twice. Make the first cut
NOTE:
Under certainconditionswhen tractor is standing relatively high;the second to desired height.
idlewiththeenginerunning,hotengineexhaust
gasesmay
go
ADJUST
WHEELS
(see
i+ig.
9)
cause "browning" of grass. To eliminate this possibility,
always stop enginewhen stoppingtractor on grassareas. Adlust gauge wheels with tractor on a flat levelsurface.
Adjust mower to desiredcutting height (See "TO AD-
JUST MOWER GUTING WEIGHT" in the Operation
13
section of this manual).
With mower in desired height of cut position, gauge
wheelsshouldbeassembledsotheyareslightlyoffthe
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 318 washer, and 3/8-16 locknut and
tighten securely.
Repeat for opposite side installing gauge wheel in
same adjustment hole.
GAUGE
WHEEL
MOUNTING
BRACKET
3/8-16
LOCKNU
AUGE
WHEEL
318
WASHER
-,,
,
,
,
',
7)
SHOULDER
BOLT
t,
:<,..
/
B,
I
FIG.
9
TO OPERATE
MOWER
(See
Fig.
10)
Yourtractorisequippedwithanoperatorpresencesensing
switch. Any attempt bythe operatorto leavetheseat with
theengine runningandtheattachmentclutchengagedwill
shut off the engine.
Select desired heightof cut.
Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES
-
disengageattachment
clutch control.
AmACHMENT
ASTACHMENT
CLUTCH SWITCH LIFT LEVER HIGH
PULL
OUT
TO
-'"-
LOW
POSITION
"DISENGAGE"
DISCHARGE
GUARD
FIG.
10
TO OPERATE
ON
HILLS
Choosethe slowest speed beforestarting up or down
hills.
Avoid stopping or changing speed on hilis.
If
slowing is necessary,movethrottle control lever to
slower position.
If
stoppingis absolutely necessary, pushclutchlbrake
pedal quickly to brake position and engage parking
brake.
*
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement. . .
Torestartmovement,slowly releaseparkingbrakeand
clutchlbrakepedal.
Makeall turns slowly
TO TRANSPORT
-
Raise attachment lift to highest position with attach-
ment lift control.
When pushingortowingyourtractor, besuregearshift
lever is in neutral
(N)
position.
-
Donot pushor tow tractor at morethan five
(5)
MPH.
NOTE:
To protect hoodfrom damage when transporting
your tractor on a truck or a trailer, besure hood is closed
andsecuredtotractor. Useanappropriatemeansof tying
hoodto tractor (rope, cord, etc.).
BEFORE
SP"I%RPING
THE
ENGINE
CHECK ENGINE OiL LEVEL(See
Fig.
17)-
Theengineinyourtractor hasbeenshipped,fromthe
factory, alreadyfilledwith summer weight oil.
Checkenaineoil with tractor on level around.
"
-
-
Removeotlftllcap/dtpsl~ckand
wipeclean, relnsenthe
d,pstickana p~shit all theway downintothetube wait
fir a few skconds, remove and read oil level.
If
necessary, add oil until "FULL" mark on dipstick is
reached. Do not overfill.
For cold weather operationyou should change oil for
easierstarting (See "OIL VISCOSITY CHART" in the
Customer Responsibilitiessection of this manual).
To changeengineoil, seethe CustomerResponsibili-
ties section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded
gasolinewitha minimumof
87
octane. (Useof leaded
gasoline will increasecarbonand leadoxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchasefuel inquantitiesthat canbeusedwithin 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING
IN
TEMPERATURES
BELOW 32"F(0°C),USE FRESH,CLEANWINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING:
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisturewhich leadstoseparationandformationof
acids during storage. Acidic gas can damage-.thefuel
system of an engine while in storage. To avoid engine.
problems, the fuel systemshould beemptied beforestor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run untilthefuel linesand carburetorare
empty. Usefreshfuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner productsinthe fuel Lank or permanent
damagemay occur.
OPERATION
1
A
CIGAUVON:
Fill
loboMom of aas tank
fillerneck. Donot
overlilt. Wigeonany
spilledoilor
fuel. Donotstore, spillor
usegasoline near anopenflame.
f
O
START
ENGINE
(See
Fig.
8)
When starting engineforthe first time or if engine has run
outof fuel, itwill takeextracrankingtrme to movefuelfrom
the tank to the engine.
Depressclutchlbrake pedal and set parkingbrake.
Placegearshift lever in neutral (N)position.
Moveattachmentclutch to "DISENGAGED position.
Pull choke control out to choke
(l'pl)
positionfor cold
engine start. Forwarm enginestart do not usechoke
control.
Movethrottle controlto midway betweenfast
(6)
and
slow
(e)
positions.
Insertkeyintoignition
andturnkeyclockwiseto"START'
positionand releasekeyassoonasenginestarts. Do
not run starter continuously for more than fifteen
seconds per minute.
if
engine does not start after
several attempts, move throttle control to fast
(6)
position, wait a few minutesandtry again.
*
When engine starts, slowly pushchoke controlin.
*
Movethrottle control to fast
(+)
position.
*
Allow engine to warm up for a few minutes before
engaging drive or attachments.
NOTE:
If at a high altitude (above
3000
feet) or in cold
temperatures (below 32"F), the carburetor fuel mixture
may needto beadjustedfor Dest englneperformance.See
"TO
ADJUST CARBURETOR" In the Setvlce and Adlust-
mentssection of this manual
MOWING
TIPS
Tire chains cannot be usedwhen the mower housing
isattached to tractor.
Mower should be properly leveled for best mowing
performance. See"T0LEVELMOWERHOUSING"in
the ServiceandAdjustments section of this manual.
The left hand side of mower should be used for trim-
ming.
Drive so that clippings are discharged onto the area
that hasbeencut. Havethecut areatothe rightof the
machine. Thiswill resultinamoreevendistributionof
clippingsand more uniformcutting.
When mowinglarge areas, start byturningtothe right
so that clippings will discharge away from shrubs.
fences, drivewavs,etc. After oneortwo rounds,mow
in the opposite direction making left hand turns until
finished (See Fig.
11).
If qrass isextremelytall, it should be mowedtwiceto
reauce load and poss~bleflre hazard from dr~edclip-
pings Makeflrstcut relatively hlqh: the secondto the
desred height.
Do not mow grass when it iswet. Wet grass w~llplug
mower and leaveundesirableclumps. Allow grass to
-
dry beforemowing.
Always operateengine atfullihronle when mowingto
assure better mowing performance and proper dis-
chargeof material. Regulategroundspeedbyselect-
ing a low enough gear to give the mower cutting
performanceas well as the qualityof cut desired.
When operatingattachments, select a ground speed
that will suit the terrain and give best performance of
the attachment beingused.
MULCHING MOWlNG
TIPS
IMPORTANT:
FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE.
The special mulching blade will recut the grass clip-
pings manytimes and reducethem in size so that as
they fall ontothe lawnthey willdisperseintothe grass
and not be noticed. Also, the mulched grass will
biodegradequickly to provide nutrients for the lawn.
Always mulchwith your highest engine(blade)speed
as this will provide the best recutting action of the
blades.
Avoidcun.ngyour lawnwhen it iswet. Wet grasstends
to form
clum~sandinterferesw~ththe mulchinaaction.
The besltime to mow your lawn1s the early afiernoon.
At th~stime tne arass hasdr~edandthe newlv cut area
will not be exposed to the direct sun.
Forbestresults,adjustthemowercuttingheightsothat
the mower cuts off only the top one-thirdof the grass
blades (See Fig.
12).
For extremely heavy mulching,
reduceyourwidthofcutoneachpassandmowslowly.
FIG.
12
Certain tv~esof arass and arass conditions mav re-
quire
thaian areabe mdlchgda second tlme to com-
oletelv hide the claoinas. When do~nqa second cut,
mow acrossor perpenaicularto the fi&t cut path.
Changeyour cuttingpatternfromweektoweek. Mow
north
tosouth
oneweekthenchangetoeastL0
westthe.
nextweek. Thiswill helppreventmattingandgraining
of the tawn.
CUSTOMER
RESPONSIBILITIES
ILL
IN
DATES
AS
YOU
COMPLETE
3.
It quipped WiVl Oil filter, changeoil
every
50
hours.
7
-Tighten front axis pivot
boll
lo
35
lt.-lbs.
maximum.
4.
Repiace bladesmore
oltsn
when mowing
in
sandy soil.
Do
notoveiughten.
GENERAL RECBMMENDAflQNS
LUBRICATIONCHART
he
warrantyonthistractordoesnotcoveritemsthat have
@SPINDLE
ZERK
been subjected to operator abuse or negligence. To
receivefullvaluefromthewarranty,operatormustmaintain
tractor as instructedin this manual.
Some adjustments will need to be made periodically to
properly maintainyour tractor.
.............
..............
All adjustmentsin the Service and Adjustmentssectionof
thismanualshould becheckedat leastonceeachseason.
.
Oncea year youshould replacethe spark plug, clean
or replace air filter, and check blades and belts for
@ATTAcm"ENT
wear. A new spark plug and clean air filter assure
properair-fuelmixtureandhelpyourengine runbetter
and last longer.
BEFORE EACH
USE
PIVC~T~
FS
.
.
Check engine oil levei.
Check brake operation.
~SAE
30
OR
tow30
MOTOR OIL
Checktire pressure.
@GENERAL
PURPOSE
GREASE
Checkfor loose fasteners.
@REFER
TO
CUSTOMER
RESPONSIBIL~TIES
"ENGINE"
SECTION
CUSTOMER
RESPONSIBILlTlES
Always observe safety ruleswhen performingany mainte-
nance.
BRAKE
OPERATION
If
tractor requires more than
SIX
(6)
feet stoppingdistance
ar hiahweedinh~ahestoear.then brakemustbeadiusted.
(see
'TO
ADJUST
BRXKE;'
in the Service and ~djust-
mentssection of this manual).
TlRES
Maintain proper air pressurein all tires (See"PROD-
UCT SPECIFICATIONS on page
3
of this manual).
Keeptiresfreeofgasoline,oil, or insectcontrolchemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may causetire damage.
BLADE
CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades.
BLADE REMOVAL
(See
Fig.
13)
Raise mower to highest position to allow access to
blades.
Removehexbolt,lockwasherandflatwashersecuring
blade.
Installnewor resharpenedbladewith trailingedge up
towards deck as shown.
Reassemblehex bolt, lockwasher andflat washer in
exactorder as shown.
Tightenbolt securely
(30-35
Ft. Lbs. torque).
IMPORTANT:
BLADEBOLT
IS
GRADE
8
HEATTREATED.
NOTE: Wedonotrecommendsharpeningblade-butifyou
do, besure the blade is balanced.
BLADE MANDREL
\
ASSEMBLY
*A GRADE
8
HEATTREATED BOLTCAN BE
I
IDENTInED BISIX LINES ONWEBOLT HEAD.
I
TO SHARPEN
BLADE
(See
Fig.
14)
Care should be taken to keep the blade balanced. An
unbalancedbladewillcauseexcessivevibrationandeven-
tual damageto mower and engine.
The bladecanbesharpenedw~thaf~leoronagr~nding
wheel. Do not attemptto sharpenwhile on the mower.
Tocheck bladebalatlce,vou will needa
5i8"
diameter
steelbolt,pin,or aconeoalancer. (Whenusingacone
balancer, follow the ~nstruct~onssupplied w~thbal-
. .
ancer.)
Slidebladeontoanunthreadedportionof thesteelbolt
or pinand holdthe boltor pinparallelwith the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blademoves downward.
sharpenthe heavy end untilthe blade is balanced.
NOTE: Donot usea nailfor balancingblade. Thelobesof
the center hole may appear to becentered, but are not.
L
1
FIG.
14
BATTERY
Your tractor has a batteychargingsystem which is suffi-
cient for normal use. However, periodic charging of the
batterywith an automotive charger will extend its life.
-
Keep batteryandterminalsclean.
Keep battey boltstight
Keep small vent holes.
Rechargeat
6-10
amperesfor
1
hour.
TO
CLEAN BATTERYAND TERMINALS
Corrosionanddirt on the batteryandterminalscancause
the batteryto "leak" power.
Removeterminalguard.
DisconnectBLACK batterycablefirst then RED bat-
tery cable and removebatteryfrom tractor.
Wash battey with solution of four tablespoons of
bakingsodatoonegallonof water. Becarefulnottoget
the soda solution intothe cells.
Rinsethe battery with plainwater and dry.
.....
.
.
_.
-
Cleanterminalsandbatteycableendswithwire brush
until bright.
FIG.
13
-
Coatterminals with grease or petroleumjelly.
Reinstall battey (See "CONNECT BATTERY" in the
Assembly section of this manual).
\I-BELTS
CheckV-beltsfor deteriorationandwear after 100hoursof
operation and replace if necessary. The belts are not
adjustable. Replacebelts
if
they beginto slip from wear.
TRANSAXLE CQQLlMG
Keep transaxle free from build-up of dirt and chaff which
can restrictcooling.
LUBRICATION
Only use high quality detergent oil rated with API service
classificationSForSG.
Selecttheoil'sSAEviscosity
grade
accordingto your expectedoperatingtemperature.
SAE
VISCOSIlY
GRADES
OC
-30' -20-
-lo0
0"
1
Oa
20- 30" 40'
TEMPERATURE
RANGE
ANTICIPATED BEFORE
NEXT
OIL
CHANGE
NOTE:
Although multi-viscosity oils (5W30, 10W30etc.)
improvestarting incold weather, these multi-viscosityoils
will result in increased oil consumption when used above
32°F. Checkyour engineoillevelmorefrequentlyto avoid
possibleengine damagefrom running low on oil.
Change the oil after the first two hours of operation and
every 50 hours thereafter or at leas?once a year
if
the
tractor is not usedfor 50 hours inone year.
Check the crankcase oil level before starling the engine
andafter each eight
(8)
hoursof operation. Tighten oilfill
capldipstick securely eachtime you check the oil level.
TO CHANGE ENGINEOIL (SeeFig. 15)
-
Determine
Temperaturerangeexpectedbeforeo~lchange
Al
011
must meet API servlce classlf~cat~onSF or
SG
Be suretractor is on levelsurface.
Oil will drain morefreely when warm.
-
Catchoil ina suitablecontainer.
Removeo~lfill caplu~pst~ck.Becarefulno1to al ow
dlrl
to enter rhe engine when chang~ng011.
Removedrain plug.
Afteroil has drainedcompletely, replace oildrain plug
and tighten securely.
Refillenoinewith oilthrouah oilfill di~sticktube. Pour
slowly. bonot overfill.
F&
approximatecapacity see
"PRODUCT SPECIFICATIONS" on oaae 3 of this
.
-
manual.
Usegaugeonoilfillcapldipstickfor checkinglevel. Be
sure dipstick is in all the way for accurate reading.
Keep oil at "FULL" line on dipstick.
OIL
FILL
CAPIDIPSTICK
OIL
D
PLUG
I
.-
FIG.
15
AIR FILTER
(See
Fig.
16)
Your engine will not run properly using a dirty air filter.
Cleanthe foampre-cleaner after every25 hoursof opera-
tion or every season. Service paper cartridge every 100
hoursof operationor everyseason, whicheveroccursfirst.
Service air cleaner more often under dusty conditions.
Removewing nut and cover.
Removeseal and cartridge plate.
TO SERVICE PRE-CLEANER
Slidefoam pre-cleaneroffcartridge.
Wash it inliquiddetergent and water.
Squeeze it dry ina cleancloth.
Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeezeto remove excess oil.
TO SERVICECARTRIDGE
-
Gently tap the flat side of the paper cartridgeto dis-
lodge dirt. Do not wash the paper cartridge or use
pressurized air, as this will damage the cartridge.
Replacea dirty, bent, or damagedcartridge.
Reinstallthe pre-cleaner(cleaned and oiled) overthe
papercartridge.
a
Reassemble air cleaner, cartridge plate, and seal.
Installtheaircleanercoverandwing nut. Tightenwing
nut112turnto
I
fullturnafternutcontactscover. Donot
overtighten.
I
I
COVER
WING
NUT
i
FOAM
PRE-CLEANER
I
FIG.
16
CUSTOMER
RESPONSIB1LITIES
CLEAN
AIR
SCREEN
(See
Fig.
17)
IN-LINEFUEL FILTER
(See
Fig.
18)
Air screen must be kept free of dirt and chaff to prevent Thefuelfiltershould bereplacedonceeachseason.
If
fuel
enginedamagefromoverheating. Cleanwithawire brush filter becomesclogged, obstructingfuelflowto carburetor,
or compressed air to removedirt and stubborndried gum replacementis required.
fibers.
-
With englne cool, remove filter and plug fuel line
ENGINE COOLING FINS
(See
Fig:
17)
Remove any dust, dirt or oil from engine cooling fins to
preventengine damagefrom overheating. Engineblower
housingmust beremoved. Removesidepanelsand hood
(See'T0REMOVEHOODANDGRlLLASSEMBLYinthe
Service and Adjustmentssection of this manual).
COOLING FINS
I
FIG.
17
ENGINE
018
F1LTER
Replacetheengineoilfilter everyseasonor everyotheroil
change if the tractor is used more than
100
hours in one
year.
MUFFLER
Inspectand replacecorrodedmufflerand sparkarrester(if
equipped)as it could createa fire hazardandlor damage.
~
-
sections:
Placenew fuel filter in position infuelline with arrow
pointingtowards carburetor.
Be sure there are no fuel line leaks and clamps are
properly positioned.
Immediatelywipe up any spilledgasoline.
CLAMP CLAMP
I
FUELFILTER
I
I
I
FIG.
18
Clean engine, battery, seat, finish, etc. of all foreign
matier.
Keepfinishedsurfacesandwheelsfreeof allgasoline,
oil, etc.
Protect paintedsurfaces with automotivetype wax.
We do not recommendusinga gardenhoseto clean your
tractor unless the electrical system, muffler, air filter and
carburetorarecoveredto keepwater out. Water inengine
can result ina shortenedengine life.
SPARK
PLUGS
Replace spark plugs at the beginning of each mowing
season or after every
100
hours of operation, whichever
occursfirst. Spark plugtype andgap settingare shown in
"PRODUCTSPECIFICATIONS"onpage
3
of thismanual.
SERVICE
AND
ADJUSTMENTS
Placeanachment clutch in
"DISENGAGEB"
position.
nneclsparkplugwirefromsparkplugandplacewirewhere
it
cannotcome
in
contactwith
TO REMOVE MOWER
(See
Fig.
19)
TO LEVEL MOWER
HOUSING
Place attachmentclutch in"DISENGAGED" position. Adjustthe mowerwhiletractorisparkedonlevelgroundor
*
Turn height adjustment knobto lowest setting. driveway. Make sure tires are properly inflated (See
Lower mowerto its lowest position. "PRODUCTSPECIFICATIONS"onpage
3
ofthismanual).
Remove retainerspring holdinganti-swaybarto chas- If tiresareoverorunderinflated,youwillnotproperlyadjust
sis bracketanddisengage
anti-swaybar from
bracket. your
Remove retainer sprinas from suspension arms at SIDE-TO-SIDEADJUSTMENT (See Figs.
20
and
21)
deck and disengage arms from deck. Raise mowerto its highest position.
Raiseattachment liftto its highest position. Atthemidpoint of bothsidesof mower,measureheight
Removetwo retamer springsfrom each Iron! linkand frombottomedgeof mowerroground. Distance"Aon
remove links. boths~desof mower shouldbethe sameor within
114'
.
.
..
.
.
.
.
....
.
.
-
.
Slide mower forward and remove belt from electric of eachother.
clutch pulley.
If
adjustment is necessary, make adjustmenton one
Slide mower out from under right side of tractor. side of mower only.
IMPORTANT:
IF
AN
ATTACHMENT
OTHER
THAN
THE
TOraiseoneside of mower,tightenliftlinkadjustment
nut on that side.
MOWER DECK ISTO BE MOUNTEDONTHETRACTOR,
REMOVE
THE
FRONT LINKS.
To loweronesideof mower, loosenliftlinkadjustment
TO INSTALL MOWER
nut on that side.
NOTE:
Eachfullturnof adjustmentnutwillchangemower
Follow procedure described in "1NSTALL.MOWER AND height about
118".
DRIVE BELT"inthe Assembly section of this manual. Recheckmeasurementsafter adjusting.
.
.
ADJUSTMENT
SUSPENSION
FRONT
SUSPENSION
BRACKET
FRONT MOWER
BRACKET
.
..

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