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Sears 625.349224 User manual

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_ARS
OWNER'S
MANUAL
MODEL NO.
625.349224
Caution:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.
If you have questions when
installing, operating or main-
taining your filter, and when
setting the timer, call this
toll-free number...
1-800-426-9345
SAVE THIS MANUAL
Kenmore
Automatic Iron Filter
• Warranty
• Start Up /Setting Timer
• How It Works
• Care Of
• Specifications
• Repair Parts
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
PRINTED IN U.S.A.
WARRANTY
I I
SEARS RESIDENTIAL WATER FILTER
FULL ONE YEAR WARRANTY ON FILTER
For one year from the date of purchase, when this water filter is installed and maintained in
accordance with our instructions, Sears will repair, free of charge, defects in materials or
workmanship in this water filter.
FULL FIVE YEAR WARRANTY AGAINST LEAKS
For five years from the date of purchase, Sears will furnish and install a new current model water
filter tank, free of charge, if the tank develops a leak.
TO OBTAIN WARRANTY SERVICE, SIMPLY CONTACT THE NEAREST SEARS SERVICE
CENTER THROUGHOUT THE UNITED STATES. "This warranty applies onlywhile this product
is in use in the United States."
This warranty gives you specific legal rights, and you may have other rights which vary from state
to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
If you want your water filter professionally installed, talk to your Sears Salesman. He will arrange for a prompt,
quality installation by Sears Authorized installers.
SEARS INSTALLATION POLICY
All installation labor arranged by Sears shall be per-
formed in a neat, workmanlike manner in accordance
with generally accepted trade practices. Further, all
installations shall comply with all local laws, codes,
regulations and ordinances. Customer shall also be
protected, during installation, by insurance relating to
Property Damage, Workman's Compensation and
Public Liabilility.
SEARS INSTALLATION WARRANTY
In addition to any warranty extended to you on
the Sears merchandise involved, which warranty
becomes effective the date the merchandise is
installed, should the workmanship of any Sears
arranged installation prove faulty within one year,
Sears will, upon notice from you, cause such faults to
be corrected at no additional cost to you.
FACTS AND FIGURES TO KEEP
Fill in the blanks below and keep this book in
a safe place so you always have these facts.
Water Filter Model No. 1"
Serial Number
Date Installed
Iron Content Parts Per Million
*PH Taste And/Or Odor
Water Pressure Pounds/Square Inch
Water Flow Rate Gallons Per Minute
1"The model number is on the rating decal,
located on the back of the filter top cover.
2
TABLE OF CONTENTS
L ]
PAGE
NO.
SECTION 1 WATER FILTER START UP
A. SAFETY GUIDES 4
B. CHECK LIST OF ALL STEP-BY-STEP GUIDES TO INSTALL 5
C. SANITIZING THE WATER FILTER 6
D. PROGRAM THE TIMER 7-8
E. ADJUSTMENT FOR POTASSIUM PERMANGANATE USE 9
SECTION 2 HOW YOUR WATER FILTER WORKS
A. FACE PLATE TIMER FEATURES 10-11
B. IRON IN WATER/HOW FILTER REMOVES IT 12-13
SECTION 3 CARE OF YOUR FILTER
A. CHANGING THE POTASSIUM PERMANGANATE BOTTLE
B. CLEANING THE NOZZLE & VENTURI
C. KEEP THE FILTER FROM FREEZING
D. HELPFUL HINTS CHECKLIST (SERVICE)
14
15
16
17
SECTION 4 OTHER THINGS TO KNOW
A. DIMENSIONS/SPECIFICATIONS 18
SECTION 5
A. ELECTRICAL CONNECTIONS
B. RECHARGE CYCLE TIMES AND DRAIN FLOW RATES
C. DIAGNOSTICS
D. "QUICK-CHECK" TROUBLESHOOTING
E. ROTARY VALVE SERVICE
F. WATER FLOW THROUGH THE FILTER VALVE
SERVICER'S TECH INFORMATION
19
2O
21
22
23
24-26
SECTION 6 REPAIR PARTS 28-31
3
SECTION 1
I
1A. SAFETY GUIDES
•Read all steps, guides and rules carefully
before installing and using your new water filter.
Follow all steps exactly to correctly install. Fail-
ure to follow them could cause personal injury
or property damage. Reading this book will also
help you to get all of the benefits from your water
filter.
•Your automatic filter will remove iron from
your water supply as described on page 12.
Also see the specifications on page 18. It will not
soften hard water, purify contaminated water, or
make other unsafe water safe to drink. Sears
advises you to install a water softener, along
with the iron filter, to remove iron that may get
through the filter.
•Protect the filter and piping from freezing.
Damage from freezing voids the filter warranty.
•.. see page 16.
•Connect the filter to the house COLD water
(120 ° max.) pipe only. DO NOT CONNECT TO
HOT WATER. Hot water will damage inner parts
and weaken or break the tank or bottle.
CAUTIONS
PLEASE READ AND COMPLY WITH THE
FOLLOWING GUIDES TO PREVENT
DAMAGE TO THE FILTER OR OTHER
PROPERTY, PERSONAL INJURY, OR POS-
SIBLE FATAL SHOCK.
•THIS FILTER WORKS ON 24 VOLTS ONLY.
BE SURE TO USE THE TRANSFORMER IN-
CLUDED, AND PLUG IT INTO A 120V OUTLET.
•Unplug the transformer right away if the
power cable should become damaged or frayed.
Make repairs before plugging back into the
power outlet.
•Always unplug the filter from electrical
power before removing outer valve covers.
4
SECTION 1 WATERFILTERSTART-UP
I I
lB. CHECK LIST OF ALL STEP BY STEP GUIDES TO INSTALL
Refer to the Installation Manual, part no. 7146611,
for step-by-step guides.
To be sure you have done all the steps to install the
filter, read the following list. Page numbers referred
to are in the Installation Manual.
v' Is the house water flow going INTO the filter valve
INLET? Trace piping to be sure.., page 9.
v' Is the plumbing bypass valve (or 3 valves) set for
SERVICE? . . . See FIG. 10, page 18 of this
manual.
i! Is the valve drain hose connected the right way,
and without sharp bends or kinks that could stop
or reduce water flow?., page 14.
v' Is the tubing connected between the feeder valve,
on the potassium permanganate bottle, and the
filter valve.., page 10. Is the bottle drain hose
connected and over the floor drain.., page 15.
V' Is the filter power cable connected to the
transformer.., and is the transformer plugged
into an inside, 120V-60Hz electrical outlet?...
page 17.
I,,' Be sure to restart the water heater.., page 18.
VALVE
INLET
5
SECTION 1 WATERFILTERSTART-UP
I
10. SANITIZING THE WATER FILTER
Care is taken at the factory to keep your water filter
clean and sanitary. Materials used to make the filter
will not infect or contaminate your water supply, and
will not cause bacteria to form or grow. However,
during shipping, storage, installing and operating,
bacteria could get into the filter. For this reason,
sanitizing as follows is suggestedQ when installing.
=
Press and HOLD button [] ARMHG
on the face plate until RCHG 12:00
begins to flash in the display su
(12:00 AM began to flash
when the transformer was plugged in). The
valve motor begins to run to advance the filter
into the "fill" cycle. Water flows through the
plastic tubing and you will see the potassium
permanganate bottle begin to fill.
a= As the bottle begins to fill with water, press
button [] again. In about 1 minute, you will see
a slow flow of water begin out the valve drain
hose.
b= Wait about 30 seconds, then press button
[] once more. As the valve repositions again, a
fast flow from the filter drain hose begins. This is
the filter "backwash" cycle. Allow the filter to
backwash for several minutes.
C=
=
Press button [] to advance the filter from back-
wash to "fast rinse" cycle. (Water from the drain
hose stops momentarily, then begins again).
After about 2 minutes of fast rinse, PUT THE
BYPASS VALVE(S) IN BYPASS POSITION (SEE
FIG. 10, PAGE 18). Then press button[] once
again to return the filter to "service" position.
DOING THIS RELEASES WATER PRESSURE
IN THE FILTER.
3. Carefully remove the large plastic clip at the filter
valve inlet (see Key No. 62, page 30). Pull the
valve adaptor from the filter inlet.
NOTE:
If bypass valve, Sears Stock No. 42-3437 is installed,
or if plumbing is too rigid to move, also disconnect the
outlet side and move the filter away from plumbing.
(_ Recommended by the Water Quality Association. On some water
supplies, the water filter may need periodic disinfecting. 6
4. Put 1 teaspoon (0.1 ounce) of calcium hypo-
chlorite into the valve inlet as far as possible.
NOTE:
You can buy calcium hypochlorite in tablet or granu-
lar form under trade names such as Perchloron and
HTH.
1Be sure the valve inlet is clean, for a good
sealing surface for the valve adaptor o-ring.
Then, reconnect plumbing to the filter. AFTER
INSTALLING THE LARGE PLASTIC CLIP, PULL
OUTWARD ON THE VALVE ADAPTOR TO BE
SURE IT'S PROPERLY HELD IN PLACE.
=SLOWLY, reposition the bypass valve(s) to
service... FIG. 10, page 18. Open the nearest
_water faucet until you can smell chlorine,
then close.
7. Again, put the bypass valve(s) in bypass posi-
tion. Allow the filter to stand idle for about 45
minutes, while the chlorine sanitizes.
NOTE:
During this time, go to pages 7 and 8 to make the
timersettings. If needed, adjust the feeder valve tube
for potassium permanganate use, page 9. Then,
complete the following steps.
8. After 45 minutes, return the bypass valve(s) to
service position.
=Repeat steps 1,1a and 1b to advance the filter to
backwash. The timer willautomatically advance
the filter through the backwash and fast rinse
cycles, during which the sanitizing bleach is
flushed to the drain.
NOTE:
The backwash and fast rinse cycles take abut 25
minutes. When over, the timer automatically returns
the filter to service (water flow from the drain hose
stops).
10. Open house filtered water faucets and allow to
run until the chlorine odor is gone.
SECTION 1 WATER FILTER START-UP
1D, PROGRAM THE TIMER
J
/
display
GPRESENT _ME AND DAY
RECHARGE _ME
RECHARGE DAY
SET/CLEAR
/@ ON/OFF VACATION
HOLD RECHARGE NOW
buttons
When the transformer is plugged into the electrical
outlet, 12:00 AM, SUnday began to flash in the time
display. Set the time of day, present day of week,
and daysltime of recharge, as follows.
1. SET TIME OF DAY
a. Press the PRESENT TIME AND DAY
button [] once. The hour display continues to
flash.
b= Press the SET/CLEAR button [] until the pres-
ent hour of the day shows in the display. Be
sure AM for morning hours, or PM for afternoon
and evening hours shows.
NOTE:
Press SET/CLEAR and quickly release to move the
hour display ahead 1at atime to the correct hour. Or,
the SET/CLEAR button to move the display
ahead 2 hours each second, to the correct hour.
¢. Press button [] once to steady the hour
display, and minutes begin to flash. Repeat step
lb to set the correct minutes.
d. Press button [] again to steady the minute
display (day will begin flashing). Figure 2 shows
the timer set at 3:30 PM.
2. SET PRESENT DAY OF WEEK
a. Press the SET/CLEAR button [] to set the
present day of the week in the display.
NOTE:
Press SET/CLEAR and quickly release to move the
day display 1 at a time. Or, hold the SET/CLEAR
button to move the day display ahead 2 days each
second.
b. Press the PRESENT TIME AND DAY
button [] again to steady the entire display.
Figure 2 shows the timer set at TUesday.
3PRESENT TIME AND DAY
[PM TU_:3D ] _ :E[:::RF:: T:::
EXAMPLE: This drawing
shows the present time of
day at 3:30 PM, and the
present day on TUesday.
_SET/CLEAR
ON/OFF VA_AT!ON
HOLD RECHARGE NOW
(continued)
7
SECTION 1
I
1D. PROGRAM THE TIMER
WATER FILTER START-UP
I
3. SET DAYS OF RECHARGE
IF YOU HAVE A WATER SOFTENER OR
OTHER AUTOMATIC FILTER... A good
water flow rate is needed for proper recharging
and/or backwashing of all water conditioners.
To help assure good water flow, you should
offset the timers on each conditioner so
recharges do not occur on the same days, or at
the same time as follows.
••. Most Sears water softeners are factory set (many
are adjustable) to recharge from 2:00 to
4:00 am.
• .. Sears Automatic Iron Filter is factory set to
recharge from 12:00 AM to about 1:50 AM.
• • • Other Sears filters (Clarifier, Neutralizer, Taste &
Odor) are factory set to backwash from 12:00
AM to about 12:40 AM.
• --Offset the timers on all equipment to
recharges or backwashes at 12:00, 2:00 and
4:00 AM, or 1:00, 3:00 and 5:00 AM, etc.
a. Look at the "Suggested Recharge Days" table.
The table shows you the days to set the iron filter
for recharge, depending on your household needs.
b= Press the RECHARGE DAY BUTTON [] AND
SUnday begins to flash•
If you want recharges on Sunday (from table),
press the SET/CLEAR button [] to display ON.
C=
If you do not want Sunday recharges, press
button [] to display OFF.
Press button [] again to display a flashing
MOnda_ As you did in step b above, press
buttonl4 Jtodisplay ON for recharge on Monday,
or OFF for no recharge on Monday•
d. Press button [_ for every day of the week, each
time using button[]to display ON (for recharge)
or OFF (no recharge) as needed.
e=
=
After setting ON or OFF for Saturday, press
button [] to return the present time in the
display.
SET TIME OF RECHARGE
The filter is factory set to begin recharge at 12:00
AM, ending at about 1:50 AM. If a different
recharge time is desired, or needed, do the
following.
a. Press the RECHARGE TIME button _]once, to
display a flashing 12:00 AM, the factory setting.
b. Press the SET/CLEAR button [] until the
desired recharge starting time shows in the
display.
NOTE: Press button [] and quickly release to move
the display ahead 1 hour at a time. Or, hok:l buttonl-_
to move the display ahead 2 hours each second•
C. Press button [] to return the present time.
SUGGESTED RECHARGE DAYS
How often the filter must recharge depends on 2 things.
1. PARTS PER MILLION (PPM) IRON IN YOUR WATER
SUPPLY -- Determined by water analysis•., see page
2 in your installation manual.
2. HOUSEHOLD WATER USAGE FACTOR-- Example:
4 people in the household, plus 1 clotheswasher, plus 1
dishwasher equals a usage factor of 6.
USING TABLE: Find your ppm of iron across the top (if not
shown, use next higher number). Read down this column,
and across from your water usage factor. At the meeting
point, the table shows suggested days to recharge the filter.
PARTS PER MILLION (PPM) IRON
WATER IN WATER SUPPLY
USAGE I 10112114
FACTOR 2 4 6 I 8 16 20
$U $U SU SO _U SU SO $U SO
FR FR
1 ,u ,o
WE WE NE WE WE
SU SU SU SU _U SU SU SU SU
FR MO FR MO FR MO FR MO FR
r'u SA
WE WE WE WE ME WE WE
SU SU SU SU _U $U SU SU
FR VtO FR MO FR MO FR MO FR
TU SA SA
WE NE WE WE WE
SU SU SU SU _U SU
FR FR MO FR _ FR MO FR
4TU TU SA I TU SA
WE NE WE
SU SU SU SU _U
FR MO FR MO FR k#,OFR
TU SA rU SA
WE WE WE
su su su su EVERY
MO FR MO FR MO FR
"rusA DAY
WE WE WE WE RECHARGE
SU SU SU SU
7.o FR MO FR MO FR (Use "A" Setting
SA TU SA
WE wE wE wE Only, Page 9)
SU SLI SU TH
MO FR MO FR
TU
WE WE
If the water supply has a high amount of sand, silt or other
sediments, you should rechargethefiltermoreoftenthanthetable
shows. If you do recharge the filter more often, you can use half
as much potassium permanganate (see page g).
8
SECTION 1 WATER FILTER START-UP
I I
1E. ADJUSTMENT FOR POTASSIUM PERMANGANATE USE
The filter is factory set to use about 2 ounces of
potassium permanganate each recharge. That's how
much is needed to keep the mineral bed working the
way it should. However, if you recharge the filter more
often than needed (see the table on page 8) less
potassium permanganate is needed each time.
The valve (FIG. 3) has a tube that raises and lowers
into the bottle. It has 2 settings marked on it. The "A"
mark, or factory setting, is for 2 ounces of potassium
permanganate. The "B" setting is for 1 ounce.
To change the setting, loosen the adjustment nut.
Raise the tube until "B" lines up with the top of the nut,
then tighten the nut.
IMPORTANT:
For proper recharging of the mineral bed, use the
"A" setting. Use the "B" setting ONLY if the filter
is set to recharge more often than the table on
page 8 shows. Improper recharging will shorten
the useful life of the mineral bed.
adjustment
nut
:I
tube-- -_,,
tube_..._
adjustment _nut
to drain
-- bottle
potassium
--permanganate
powder
,,,_lfactoryset at
this mark
9
SECTION 2 NowYourwATERFILTERWORKS
2A.
I
FACE PLATE TIMER FEATURES
RECHARGE NOW
For times you expect to use more water than usual,
use the RECHARGE NOW feature. Press the
RECHARGE NOW-HOLD button [] and _ for
3 seconds. RCHG begins to flash in the display and
a recharge starts right away. You will have filtered
water when the recharge is over in about 2 hours.
QPRESENT TIME AND DAY
(_ RECHARGE TIME
_) RECHARGE DAY
SET/CLEAR
3 ON,OFF VACATION
HOLD RECHARGE NOW
VACATION
The day you leave on vacation or other long absence,
press (DO NOT HOLD) the VACATION ON/OFF
button 15[ . VAC begins to flash in the display. The
timer will keep time, but the filter will not recharge and
waste water and potassium permanganate solution.
When you return, press the VACATION button []
again to return the filter to service, and the correct
time of day in the display. Remember to do this or
the filter will not recharge and you will soon have
iron in your water supply.
NOTE:
While in VACATION, the filter will go through a
recharge if the RECHARGE NOW feature is used.
To shut off the water supply to the filter, use the
plumbing bypass valve(s)... FIG. 10, page 18.
Q PRESENT TIME AND DAY
_ RECHARGETIME
C_ RECHARGEDAY
_ SETICLEAR
_ON/OFF VACATION
HOLD RECHARGE NOW
ERROR CODE
An error code could appear in the faceplate display
if a problem occurs in the filter elec-
tronics. If you see an error code E "-3
instead of the present time of day, please call your
local Sears Service Department for service.
Continued
10