Seica VIP PILOT V8 User manual

PILOT V8
OPERATOR MANUAL

PUBLICATION ISSUED BY:
Via Kennedy, 24 - 10019 STRAMBINO (TO)
Tel.: [phone]
Fax.: [phone]
e-mail: [email protected]
Web site: http://www.seica.com
Copyright © 2013
All rights reserved
Microsoft Windows is a registered trademark of Microsoft Corporation
Document code: MA-VI-PIV80PEN-02
Release software: VIVA Rel. 2.2.0.
Date of issue: 2013 - 10 - 10
Seica S.p.A. reserves the right to change the technical specifications without notice.
(*) The cover image is for illustration purposes only

contents
I
CONTENTS
CONTENTS........................................................................................................................................ I
LIST OF FIGURES..........................................................................................................................II
1.GENERAL...............................................................................................................................1-1
1. 1USERS OF THIS MANUAL............................................................................................1-1
1. 2REFERENCE DOCUMENTATION................................................................................1-1
1. 3SYMBOLS........................................................................................................................1-1
1. 4SAFETY RECOMMENDATIONS..................................................................................1-3
1.4.1 PROJECT CRITERIA ......................................................................................................1-3
1.4.2 SAFETY DEVICES...........................................................................................................1-3
1.4.3 WARNINGS AND RECOMMENDED BEHAVIOR.........................................................1-5
1.4.4 RECOMMENDED USE OF THE SYSTEM.....................................................................1-6
1.4.5 IMPROPER USE..............................................................................................................1-6
1.4.6 RESIDUAL HAZARDS.....................................................................................................1-6
1.4.7 WARNINGS FOR MAINTENANCE ACTIVITIES ...........................................................1-6
1. 5REQUIREMENTS FOR CORRECT OPERATION........................................................1-7
1.5.1 ENVIRONMENT..............................................................................................................1-7
1.5.2 TECHNICAL SPECIFICATIONS....................................................................................1-7
1.5.3 WEIGHT...........................................................................................................................1-7
1.5.4 OVERALL DIMENSIONS................................................................................................1-8
2.CONTROL PANELS..............................................................................................................2-1
2. 1THE CONTROL PANEL.................................................................................................2-2
2. 2LIGHT INDICATOR........................................................................................................2-6
2. 3SMEMA............................................................................................................................2-6
3.MAINTENANCE....................................................................................................................3-1
3. 1CLEANING THE SYSTEM.............................................................................................3-2
3. 2INSPECTION OF THE AIR FILTERS............................................................................3-2
3. 3REPLACEMENT OF THE FILTERS..............................................................................3-3
3. 4SYSTEM DIAGNOSTICS...............................................................................................3-3
3.4.1 MEANING OF THE ERROR MESSAGES.......................................................................3-5
3.4.2 ARRANGEMENT OF THE MODULES IN THE ATE RACK..........................................3-6
3. 5REPLACING THE PROBE NAIL...................................................................................3-8
3. 6REPLACING THE PROBE HOLDER ............................................................................3-9
3. 7CALIBRATIONS ...........................................................................................................3-10
3.7.1 JOYSTICK CALIBRATION............................................................................................3-13
3.7.2 CAMERA CALIBRATION..............................................................................................3-13
3.7.3 ELECTRICAL PROBES CALIBRATION.......................................................................3-13
3.7.4 MOBILE CAPACITIVE PROBE CALIBRATION..........................................................3-22
3.7.5 POWER PROBES CALIBRATION ................................................................................3-25
3.7.6 STAMPER CALIBRATION............................................................................................3-27
3. 8UPS (UNINTERRUPTIBLE POWER SUPPLY)..........................................................3-30
4.GETTING STARTED............................................................................................................4-1
4. 1SYSTEM STARTING......................................................................................................4-2
4. 2SELECT A TEST PROGRAM.........................................................................................4-2
4.2.1 Wizard Environment – Start page....................................................................................4-2
4.2.2 Create a new board..........................................................................................................4-3
4.2.3 Select a board ..................................................................................................................4-3
4. 3Translation ........................................................................................................................4-5

PILOT V8 - Operator Manual
II
4.3.1 Translation.......................................................................................................................4-5
4. 4Test program execution.....................................................................................................4-7
4.4.1 TESTING ENVIRONMENT .............................................................................................4-8
4.4.2 AUTOMATIC MODE.....................................................................................................4-10
4. 5SYSTEM SHUTDOWN.................................................................................................4-11
5.APPENDIX..............................................................................................................................5-1
5. 1USE THE HDU RECOVERY UTILITY .........................................................................5-1
5. 2PC SETTINGS..................................................................................................................5-1
5. 3RESTORING THE FACTORY CONFIGURATION......................................................5-1
LIST OF FIGURES
Fig. 1-1 PILOT V8 : Dialog “System configuration” 1-2
Fig. 1-2 PILOT V8 : Safety devices location 1-4
Fig. 1-3 PILOT V8 : Work area 1-8
Fig. 1-4 PILOT V8 : Front view 1-8
Fig. 2-1 PILOT V8 : Control Panel 2-2
Fig. 2-2 PILOT V8 : Light indicator 2-6
Fig. 3-1PILOT V8 Air filter 3-2
Fig. 3-2 PILOT V8 : Dialog “System configuration, tab “Ate Configuration” 3-4
Fig. 3-3 PILOT V8 : Diagnostic report 3-5
Fig. 3-4 PILOT V8 The ATE Rack 3-6
Fig. 3-5 PILOT V8 SCAFP Module Layout 3-7
Fig. 3-6 PILOT V8 The measuring probe (on the left) and the nail replacer (on the right) 3-8
Fig. 3-7 PILOT V8 : Dialog “System Maintenance”, “Calibration” 3-11
Fig. 3-8 PILOT V8 : Dialog “System Configuration”, “Calibration” 3-12
Fig. 3-9 PILOT V8 OVP Board 3-13
Fig. 3-10 PILOT V8 Setting the Electrical Probe Calibration 3-14
Fig. 3-11 PILOT V8 Dialog “Set Camera X (TOP)” 3-17
Fig. 3-12 PILOT V8 Dialog “Set Camera Y (TOP)” 3-18
Fig. 3-13 PILOT V8 Dialog “Set Camera X (BOTTOM)” 3-19
Fig. 3-14 PILOT V8 Dialog “Set Camera Y (BOTTOM)” 3-20
Fig. 3-15 PILOT V8 Align top and Bottom Cameras 3-21
Fig. 3-16 PILOT V8 Setting the “Mobile Opens Probe” Calibration” 3-22
Fig. 3-17 PILOT V8 Dialog “Calibration Mobile Open Probe” 3-23
Fig. 3-18 PILOT V8 Setting the Power Probe Calibration 3-25
Fig. 3-19 PILOT V8 Setting the “Stamper” Calibration” 3-27
Fig. 3-20 PILOT V8 : Example of UPS 3-30
Fig. 4-1 - VIVA: “Start” page and “Create New Board” dialogs. 4-3
Fig. 4-2 - VIVA: “Start” page and “Select a Board” dialogs 4-4

general
1-1
1. GENERAL
This manual provides all the necessary information on the PILOT V8 Automatic system, on the operations
to be performed to test a mounted board and on inspection and maintenance procedures on the system.
Operators are advised to read this manual before starting the test activities.
A technical knowledge of test procedures and fundamentals in electronics is recommended.
The system is configured for in-line operation.
1. 1 USERS OF THIS MANUAL
This manual contains useful information for:
•Operators in charge of testing mounted boards
•Developers of test programs
•Technicians in charge of maintenance operations on the system
1. 2 REFERENCE DOCUMENTATION
This manual is also based on the information contained in the following documents:
•User's Manual of Microsoft Windows™
1. 3 SYMBOLS
To facilitate the understanding of the sentences used to describe the software, we have used the
following symbols:
WARNING Indicates a potential hazard for the operator or the system that could result from
the action described in the Warning.
NOTE: Indicates a note, a recommendation or a point on which readers should focus more carefully.

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1-2
The keyboard selection is indicated as follows:
Key 1+ Key 2 = Press key 1 together with key 2.
Key 1, Key 2 = Press key 1, release it and press key 2.
The files are indicated using the following syntax:
File.xml
where “File” generically indicates the file name and “.xml” represents its extension.
Dialogue windows and their components are described by means of the terms described in Fig. 1-1
Fig. 1-1 PILOT V8 : Dialog “System configuration”

general
1-3
1. 4 SAFETY RECOMMENDATIONS
1.4.1 PROJECT CRITERIA
The system PILOT V8 has been designed and manufactured in accordance with the essential safety
requirements contained in the EMC DIRECTIVE 89/336/EEC (and subsequent amendments) on
electromagnetic compatibility and in the DIRECTIVE 73/23/EEC (and subsequent amendments) on
electric safety.
The compliance with the aforementioned directives has eliminated or reduced hazards to the minimum,
both during ordinary operation and servicing.
The system is manufactured with premium quality components. All components used are thoroughly
tested in accordance with the quality standards set forth in the laws in force.
1.4.2 SAFETY DEVICES
The systems are equipped with several safety devices to reduce operators' hazards to a minimum. It
follows a list:
•Protection panels (P1): to protect the system from environmental hazards and prevent users from
coming into contact with life internal components.
•Protective cover (P2): To prevent users from inadvertently inserting their hands in the work area
during the execution of a program. The program is immediately stopped if the cover is opened during
the testing phase.
•EMERGENCY OFF Button (P3): When pressed, it disconnects the system (PC excluded).
•Magneto thermal relays (P4): A magneto thermal relays respectively protect the system and the
instrumentation. Both relays disconnect the components from the power supply if the absorption
value is above the limit.
•Ground protection circuit (P5): All components that may come into contact with the operator are
grounded to avoid potential hazardous electric shocks.
Fig. 1-2 illustrates the location of safety devices installed on the system

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Fig. 1-2 PILOT V8 : Safety devices location