Sensata Airpax snapak User manual

Page 1

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|SNAPAK®

MAGNETIC CIRCUIT PROTECTORS

Introduction

The SNAPAK® series is a snap-acting hydraulic-magnetic circuit protector that combines power switching and accurate, reliable circuit protection in

one aesthetically pleasing package. The SNAPAK® combines the functions of three separate components: power switch, fuse and fuse holder. To the

OEM, this means that only one item has to be mounted instead of three. Less assembly is required, inventory is cut by two-thirds and greater panel

density is obtainable with less clutter. In addition, the SNAPAK® can be operated at either DC or 50/60Hz, eliminating the need to specify, order and

stock separate units. 400Hz units are also available.

To enhance front-panel aesthetics, SNAPAK® is offered with paddle and rocker handles in six attractive colors and push-pull and push-to-reset

actuators. Also offered is a variety of optional mounting hardware. The push-pull version is supplied with a black button with a white indicating band.

Orientation of the button when marked with an amperage notation must be speciﬁed when using the fourth decision table. Push-to-reset is supplied

with a contrasting color indicating shaft. In addition, SNAPAK® is offered in SPST and DPST conﬁgurations. The single pole satisﬁes most applications.

The two-pole version is often used for extra safety in products that utilize high voltage or where current sensing and breaking of both sides of the line is

required. Quick connect terminals are standard, UNC 8-32 or M4 screw

terminals are available as additional termination options.

Since the SNAPAK® is snap-acting, it assures immediate opening and

closing of the contacts. Its design also prevents operator “teasing” of

the contacts and minimizes arcing.SNAPAK® circuit protectors are

UL Recognized as supplementary protectors per UL STD. 1077, CSA

Certiﬁed as supplementary protectors per CSA STD. C22.2 No. 235, TUV

Approved as circuit breakers for equipment per STD. EN 60934, CCC

Approved (customer must request product be manufactured in China)

and CE Compliant. In addition, most versions are certiﬁed by UL to meet

spacing requirements of IEC 950 for basic and functional insulation for

front panel mounting.

Consult factory for details and exceptions. Typical applications include

ofﬁce appliances, electronic data processing, medical equipment,

business machines, vending and amusement machines. Push-pull

versions are particularly well suited for medical instrumentation,

automotive production transfer lines and other applications where

accidental turn off is unacceptable. For those applications which do not

require circuit protection, SNAPAK® is offered in a power-switch-only

conﬁguration.

TOGGLE ACTUATORS

Mounting Tolerance ± .005 [.13] unless noted angles: ±5°. Dimensions in

Brackets [ ] are millimeters

[12.70 ± ]

.025

.000

.500 ±

.010

.000

.355

[9.02]

.125

[3.18]

Mounting Details with Locking Ring

[12.70 ± ]

.025

.000

.500 ±

.010

.000

.222 ± 0.002

[5.64 ± 0.05]

PANEL CUTOUT SHOWN ABOVE

MAY BE MADE WITH GREENLEE

RADIO CHASSIS PUNCH #733 x 1/2” DIA.

without Locking Ring

The SNAPAK® is available with paddle handles

in six attractive colors. Engineered for safe, sure

operation, the paddle handles may be speciﬁed in

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Page 2

ROCKER HANDLES WITH ILLUMINATION

SNAPAKs are offered in single and two pole rocker styles in a choice of black,

white or gray body colors. Handle color in non-illuminated types may be black,

red, white or orange. Neon or light emitting diode (LED) illumination may be

speciﬁed with a variety of options.SNAPAK® circuit protectors with a second

pole are available in paddle handle, push-pull, push-to-reset and rocker handle

versions.

15º

OFF

FLAT

1.715 ± 0.030

[43.56 ± 0.76]

.375 ± 0.010

[9.53 ± 0.25]

1.125 ± 0.030

[28.58 ± 0.76]

.125 ± 0.010

[3.17 ± 0.25]

.468 ± 0.010

[11.89 ± 0.25]

0.500 ± 0.030

[12.70 ± 0.76]

1/2 - 32 THD

.680 ± 0.010

[17.27 ± 0.25]

.031

[0.79]

.250

[6.35]

1.375 ± 0.010

[34.93 ± 0.25]

1 LINE

Single Pole, Toggle

1 LINE LINE 3

POLE 1 POLE 2

15º

OFF

FLAT

1.715 ± 0.030

[43.56 ± 0.76]

.375 ± 0.010

[9.53 ± 0.25]

1.125 ± 0.030

[28.58 ± 0.76]

.125 ± 0.010

[3.17 ± 0.25]

.468 ± 0.010

[11.89 ± 0.25]

0.500 ± 0.030

[12.70 ± 0.76]

1/2 - 32 THD

.625 ± 0.010

[15.88 ± 0.25]

.031

[0.79]

.250

[6.35]

1.375 ± 0.010

[34.93 ± 0.25]

1.304 ± 0.010

[33.12 ± 0.25]

Two Pole, Toggle

Paddle Handle

Rocker, Single Pole

0.093 ± 0.010

[2.36 ± 0.25]

0.125 ± 0.010

[3.18 ± 0.25]

0.030 ± 0.325

[8.26 ± 0.76]

0.680 ± 0.010

[17.27 ± 0.25]

0.031

[0.79]

0.250

[6.35]

1.840 ± 0.030

[46.74 ± 0.76]

0.375 ± 0.010

[9.53 ± 0.25]

1.125 ± 0.030

[28.58 ± 0.76]

1.375 ± 0.010

[34.93 ± 0.25] 0.972 ± 0.010

[24.69 ± 0.25]

1.560 ± 0.010

[39.62 ± 0.25]

0.400 ± 0.010

[10.16 ± 0.25]

0.770 ± 0.010

[19.56 ± 0.25]

OFF

1 LINE

Mounting Detail

DIM. A

(SEE TABLE)

[18.03 ± ]

.025

.000

.710 ±

.010

.000

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Page 3

Panel Thickness 0.125 [3.18] 0.093 [2.36] 0.062 [1.57]

Dimension “A” 1.460 [37.08] 1.420 [36.07] 1.385 [35.18]

Note: Tolerance for Mtg. ± .005 (.13)58

The SNAPAK® circuit protector is available with an optional handle guard as an integrated part of the snap-in mounting design. Available for rocker

actuators, the guard helps in providing protection from accidental “turn-off.” Please refer to the SNAPAK® Part Number Decision Tables; fourth

decision.

HANDLE GUARDS

1.047 ± 0.010

[26.60 ± 0.25]

0.305 ± 0.010

[7.75 ± 0.25]

Handle Guards, Single Pole Handle Guards, Two Pole

1.047 ± 0.010

[26.60 ± 0.25]

0.305 ± 0.010

[7.75 ± 0.25]

0.093 ± 0.010

[2.36 ± 0.25] 0.625 ± 0.010

[15.88 ± 0.25]

0.125 ± 0.010

[3.18 ± 0.25]

0.030 ± 0.325

[8.26 ± 0.76]

1.304 ± 0.010

[33.12 ± 0.25]

0.031

[0.79]

0.250

[6.35]

1.840 ± 0.030

[46.74 ± 0.76]

0.375 ± 0.010

[9.53 ± 0.25]

1.125 ± 0.030

[28.58 ± 0.76]

1.375 ± 0.010

[34.93 ± 0.25] 0.972 ± 0.010

[24.69 ± 0.25]

1.560 ± 0.010

[39.62 ± 0.25]

0.400 ± 0.010

[10.16 ± 0.25]

1.394 ± 0.010

[35.41 ± 0.25]

1 LINE LINE 3

POLE 1 POLE 2

OFF

Rocker, Two Pole

LOAD

LINE

1 LINE

7.00 ± 0.50

[177.8 ± 12.7]

RED (+), BLACK(–)

1 LINE LINE 3

7.00 ± 0.50

[177.8 ± 12.7]

RED (+), BLACK (-)

LINE

LOAD

Illuminated Handle

Single Pole

Two Pole

Mounting Detail

DIM. A

(SEE TABLE)

[33.76 ± ]

.025

.000

1.329 ±

.010

.000

FRONT SNAP-IN MOUNT (STD)

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Page 4

SNAPAK® may also be ordered with Push-Pull, or Push-to-Reset actuator buttons. As an option, the button can be embossed with the current rating

(Push-Pull option only).

PUSH-PULL, PUSH-TO-RESET ACTUATOR

1.375 ± 0.010

[34.93 ± 0.25]

.680 ± 0.010

[17.27 ± 0.25]

1 LINE

.125 ± 0.010

[3.18 ± 0.25]

1.125 ± 0.030

[28.58 ± 0.76]

.250

[6.35]

.031

[.79]

1 LINE LINE 3

POLE 2

POLE 1

.625 ± 0.010

[15.88 ± 0.25]

1.125 ± 0.030

[28.58 ± 0.76]

.125 ± 0.010

[3.18 ± 0.25]

.250

[6.35]

.031

[.79]

1.375 ± 0.010

[34.93 ± 0.25]

1.304 ± 0.010

[33.12 ± 0.25]

[9.53 ± ]

.025

.000

.375 ±

.010

.000

.162 ± 0.002

[4.11 ± 0.05]

0.76 ± 0.030 OFF

[6.35 ± 0.25]

FLUSH ± 0.030 ON

[FLUSH ± 0.25]

Mounting Detail

(Single Pole and Two Pole)

Push-to-Reset Actuation

(Single and Two Pole)

Push-Pull, Single Pole

1.960 ± 0.030

[49.78 ± 0.76]

.375 ± 0.010

[9.53 ± 0.25]

.400 ± 0.010

[10.16 ± 0.25]

0.500 ± 0.030

[12.70 ± 0.76] OFF (SHOWN)

0.250 ± 0.030

[6.35 ± 0.76] ON

WHITE BAND VISIBLE

IN OFF POSITION ONLY

3/8 - 32 THD

FLAT

Push-Pull Actuation

1.960 ± 0.030

[49.78 ± 0.76]

.375 ± 0.010

[9.53 ± 0.25]

.400 ± 0.010

[10.16 ± 0.25]

0.500 ± 0.030

[12.70 ± 0.76] OFF (SHOWN)

0.250 ± 0.030

[6.35 ± 0.76] ON

WHITE BAND VISIBLE

IN OFF POSITION ONLY

3/8 - 32 THD

FLAT

Push-Pull, Two Pole

Push-Pull Actuation

Note:

Tolerance ± .005 [.13] unless noted angles: ±5˚.

Dimensions in Brackets [ ] are millimeters.

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Page 5

SCREW TERMINALS

Available as straight screw terminals with UNC 8-32 and Metric M4 screw types, bus-type connect (ﬂat) or upturned lugs (tabs), with UL, CSA and TÜV

approvals available.

Screw terminals are available for all handle options (rocker, toggle, push-pull, push-to-reset). Single pole only, series only, non-auxiliary switch

conﬁgurations.

(SEE TABLE)

DIM. “A”

Toggle

(SEE TABLE)

DIM. “A”

Push Button

(SEE TABLE)

DIM. “A”

Rocker Straight

1.067

[27.11]

0.374

[9.50]

0.597

[15.16]

DIMENSION “A

Handle Style Screw Terminal “A” Dimension

Toggle Straight 1.773 [45.03]

Push Button Straight 2.180 [55.37]

CONFIGURATIONS

Series Trip

The most popular conﬁguration for magnetic protectors is the series

trip where the sensing coil and the contacts are in series with the

load being protected. In addition to providing conventional overcur-

rent protection, it is simultaneously used as an on-off switch.

Shunt Trip

The shunt trip is designed for controlling two separate loads with one

assembly. The control is established by providing overload protection

for the critical load. When the current through this load becomes

excessive and reaches the trip point, the protector will open and

remove power from both loads simultaneously. The current rating of

both loads must not exceed the maximum contact rating.

Relay Trip

This permits the overload sensing coil to be placed in a circuit which

is electrically isolated from the contacts. The coil may be actuated

by sensors monitoring pressure, ﬂow, temperature, speed, etc. Other

typical applications include crowbar, interlock and emergency/rapid

shutdown circuitry. Trip may be accomplished by voltage or current,

which must be removed after trip.

LOAD

LINE

1 LINE

LOAD

LINE

1 LINE LINE 3

Series Trip

Single Pole

Two

Pole

SHUNT

LOAD

LINE

7.00 ± 0.50

[177.8 ± 12.7]

WHITE LEAD

LOAD SHUNT

LOAD

LINE

1 LINE LINE 3

7.00 ± 0.50

[177.8 ± 12.7]

WHITE LEAD

Shunt Trip

Single Pole

Two Pole

( 1 pole shunt)

LOAD

COIL

LINE

1 LINE

7.00 ± 0.50

[177.8 ± 12.7]

WHITE LEAD

1 LINE LINE 3

LOAD

COIL

LINE

7.00 ± 0.50

[177.8 ± 12.7]

WHITE LEAD

Two Pole

(1 pole relay)

Relay Trip (Note A)

Single Pole

Note A: Coil Ratings to 5 amperes maximum. Contact ratings are 7.5

amperes at 50 Vdc and 250 Vac; 15 amperes at 120 Vac; 32 Vdc.

Tolerance ± .005 [.13] unless noted. Dimensions in Brackets [ ] are

millimeters.

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Page 6

Auxiliary Switch

This is furnished as an integral part of a series pole in single or,

multi-pole assemblies. Isolated electrically from the protector s

circuit, the switch works in unison with the power contacts and

provides indication at a remote location of the protector’s ON-OFF

status.

Voltage Trip

Sometimes called “dump circuits” or “panic trip circuits,” these units

make it possible to open main power contacts with lower power

inputs from one or more sources. This conﬁguration is becoming

increasingly more important for sensitive circuitry and denser

packaging in automation systems. Available in series, shunt or relay

conﬁgurations.

Power Switch

In the event that over-current protection is not desired, the coil

mechanism can be deleted, providing an excellent low cost single or

double-pole power switch. Maximum current rating is 20 amps.

1 LINE LINE 3

0.093

[2.36]

0.040 [1.02] DIA. HOLE

(FOR SOLDER ATTACHMENT)

.560 ± 0.030

[1 4.22 ± 0.76 ]

LOAD

LINE

BREAKER SHOW N

IN OFF POSITION

LOAD

LIN E

BREAKER SHO WN

IN OFF POSITION

.100 to 20.0 amps,

NON-VDE &

NON-TÜV >20amps

VDE, T ÜV >20amps

& U3 Construction

1 LINE

0.093

[2.36]

0.040 [1.02] DIA. HOLE

(FOR SOLDER ATTACHMENT)

.560 ± 0.030

[1 4.22 ± 0.7 6]

LOAD

LINE

BREAKER SHOW N

IN OFF POSITION

LOAD

.100 to 20.0 amps,

NON-VDE &

NON-TÜV >20amps

VDE, TÜ V >20amps

& U3 Construction

LINE

BREAKER SHOW N

IN OFF POSITION

Auxiliary Switch (Note B)

Single Pole

Auxiliary Switch (Note B)

Two Pole

Note B: Switch is located in the left hand pole (viewed from terminal end).

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Page 7

OPERATING CHARACTERISTICS

Inrush Pulse Tolerance

Many circuit protector applications involve a transformer turn-on, an incandescent lamp load, or a capacitor charge from a DC source. Each of these

applications has one common factor: a steep transient of very high current amplitude and short duration. This takes the form of a spike or a single pulse

and is the cause of most nuisance tripping associated with magnetic circuit breakers.

SNAPAK® will withstand, without tripping, a single pulse of 8 milli-seconds duration (half sine wave conﬁguration) and peak amplitude of 9 times its

rating without the inertia wheel and 13 times its rating with an inertia wheel. (Not applicable to instant trip delays).

MAXIMUM DCR AND IMPEDANCE

Current Ratings (Amps) T/R/PP/PR DC Resistance T/R/PP/PR 50/60Hz Impedance CR/CPP/CPR DC Resistance

.100 175 181 274

.500 6.34 6.63 9.77

1.00 1.63 1.69 2.31

2.00 .400 .425 .465

3.00 .175 .188 .261

4.00 .103 .106 .156

5.00 .076 .078 .091

7.50 .038 .039 .053

10.0 .026 0.28 .023

12.5 .020 0.21 .020

15.0 .013 .014 .010

20.0 .010 .011 .008

25.0 .004

30.0 .003

PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25°C (VERTICAL MOUNT)

Delay 100% 135% 150% 200% 400% 600% 800%

Instant No Trip May Trip .100 Max .100 Max .100 Max .100 Max .100 Max

Fast No Trip .3 to 7 .2 to 5 .1 to 2 .03 to .50 .015 to .30 .010 to .150

Slow No Trip 3 to 70 2 to 40 1 to 15 .10 to 4.0 .015 to 2.0 .010 to .800

PULSE TOLERANCE

Delay Pulse Tolerance

1, 2, 61, 62 *9 Times Rated Current

3, 4, 61F, 62F *13 Times Rated Current

400 Hz, DC, 50/60Hz Delay Curves (typ)

A choice of delays is offered for DC, 50/60Hz and 400Hz applications. Delays 0, 49, 59 and 69 provide fast-acting, instantaneous trip and are often

used to protect sensitive electronic equipment (not recommended where known inrush exists). Delays 1, 41, 51 and 61 have a short delay for general

purpose applications. Delays 2, 42, 52 and 62 are long enough to start certain types of motors and most transformer and capacitor loads.

Trip Free

Will trip open on overload, even when forcibly held on.This prevents operator from damaging the circuit by holding handle in the ON position.

Trip Indication

The operating handle moves forcibly and positively to the OFF position on overload.

DELAY CURVES & SPECIFICATIONS

DCR and Impedance is measured after 1 hour at 100% rated current using the Voltmeter-Ammeter Method

* Units above 15 amps are derated to 8 and 12 times rated current

* Minimum trip for all instantaneous and 400Hz units.

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Page 8

10000

1000

100

.01

.001

0 100 150 200 300 400 500 600 700 800 900 1000

PERCENT OF RATED CURRENT

135

TIME IN SECONDS

INSTANT

MAY TRIP

10000

1000

100

.01

.001

0 100 150 200 300 400 500 600 700 800 900 1000

PERCENT OF RATED CURRENT

135

TIME IN SECONDS

FAST

MAY TRIP

10000

1000

100

.01

.001

0 100 150 200 300 400 500 600 700 800 900 1000

PERCENT OF RATED CURRENT

135

TIME IN SECONDS

SLOW

MAY TRIP

Ambient Operation

Operates normally in temperatures between –40° C and +85°C.

Insulation Resistance

Not less than 100 megohms at 500Vdc.

Dielectric Strength

Withstands 1500 volts, 60Hz for 60 seconds or 1800Vac for one second between all electrically isolated terminals.

Endurance

Mechanical life in excess of 50,000 operations. In manyapplications, however, contact wear due to the electrical load determines unit life. At

maximum electrical ratings, the SNAPAK® can perform 10,000 operations at rated current and voltage. Under UL 1077, the SNAPAK® can perform

50 operations at 150% of maximum rated current followed by 6,000 operations at maximum rated current. Under EN60934 the SNAPAK® can

perform 6,000 electrical operations. After any endurance cycle, the breaker will calibrate and have working

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Page 9

HARDWARE

Indicator Plates

SNAPAK® toggle handle circuit protectors may be speciﬁed with

indicator plates for either vertical or horizontal mounting.The “ON-

OFF/O-I” plate is standard.

Note 1:To allow for installation clearances, the minimum recommend-

ed distances between centers of panel openings should be:

RECOMMENDED CENTER DISTANCES FOR PANEL OPENINGS

Breaker Type Distance, inches [mm]

T11 0.750 [19.05]

T21 1.375 [34.93]

PP11 & PR11 0.750 [19.05]

PP21 & PR21 1.375 [34.93]

R11 0.805 [20.45]

R21 1.429 [36.30]

Note 2: Torque on mounting hardware is not to exceed 25 inch-pounds for 1/2 inch bushings or 15 inch-pounds for 3/8 inch bushings.

Mounting Nuts (Toggle)

A choice of knurled, dress and hex nuts are available. All three are available in bright nickel. The knurled and dress nuts are also available in a matte

black ﬁnish. Every SNAPAK® comes with a hex nut, but you may order the front panel nuts which will best enhance your design.

Miscellaneous Hardware

SNAPAK® circuit protectors with 1/2-32 thread may also be equipped with optional locking rings to prevent rotation of the unit after it is installed.

3/8 - 32 Hex Nut and Panel Nuts

The hardware will be supplied with each Push-Pull (PP) and Push-to-Reset (PR).

3/8 - 32 Panel Nut

This nut when reversed will provide alignment in .437 (11.1) and .468 (11.88) diameter round panel holes.

OFF

– A

Vertical Mount

– B

Horizontal Mount

Paddle Handle Hardware

– 10 & –11

0.125

[3.18]

0.680

[17.27]

– 20 & –21

0.180

[4.57]

0.680

[17.27]

Knurled Nut Panel Dress Nut

– 31

0.125

[3.18]

0.625

[15.88]

Hex Nut

– L

0.031

[0.79]

0.680

[17.27]

Locking Ring (Toggle)

0.078

[1.98]

0.534

[13.56]

0.156

[3.96]

3/8 - 32 Panel Nut

Bright Nickel

Note: Tolerance ± .010 [.25] unless noted. Dimensions in brackets [ ] are millimeters.

Push-Pull & Push-to-Reset Hardware

0.500

[12.7] 0.156

[3.96]

3/8 - 32 Hex Nut

Bright Nickel

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Page 10

ORDERING OPTIONS Example: T11-2-5.00A-01-11AL-V

T11 -2-5.00A -01 -11AL -V

The ordering code for the SNAPAK® circuit protectors may be determined by following the steps in the decision tables shown here.

The coding given permits a self-assigning part number, with certain limitations (due to the adaptability of magnetic protectors to complex circuits),

requires a factory-assigned part number.

The example shown is the code for a paddle handle, single pole (ULconstruction), series circuit protector designed for operation of a 50/60Hz/ DC

circuit. A slow tim delay and rating of 5 amperes has beenindicated. Handle color is black, and a bright nickel knurled nut, vertical mount (ON-OFF)

indicator plate and locking ring are to be supplied.

To determine the ordering code for your particularSNAPAK® unit, simplyfollow the steps shown,then ﬁll in the letters and/or numbers in the boxes.

Space is available on the circuit breaker label for your part number (up to 12 digits). You may then use your own part number to place an order or as a

reference for further questions you may have.

This option does require a factory assigned part number for traceability to your drawing or internal part number.

Type

Handle Poles Conﬁgurations* Terminals

T: Paddle Handle 1: Single Pole †0: Switch Only (Note E) Quick Connects (leave blank)

PP: Push-Pull 4: Single Pole †† 1: Series Circuit Protector S: Screw Terminals, Single

pole (-1) and series only

(5th decision, group V -

screw terminal option is

required when 1st decision

“S” is speciﬁed)

PR: Push-To-Reset 2: Two Pole † 3: Shunt Circuit Protector

R: Rocker 5: Two Pole †† 4: Relay Circuit Protector ††††

CR: Rocker ** 5: Series w/ Silver Aux. Switch †††

CPP: Push-Pull ** 6: Series w/ Gold Aux. Switch †††

CPR: Push to Reset ** 9: Mixed Construction (2 Pole Only)

†UL & CSA Construction

†† Non UL & CSA Construction

††† Auxilary Switch is located in the left hand pole (viewed from terminal end)

†††† Does not meet spacings for many IEC / TUV equipment specs.

Consult factory for additional information.

* Multi-pole units with mixed construction, poles numbered left to right when viewed from terminal end. Shunt or relay construction available in pole 2 only, other pole must be a

series or switch only construction.

**UL 489A listed, available in 1 pole series or series w/silver aux. switch. DC delay only

Frequency & Delay

-0: Instant DC-50/60 Hz

-1: Fast DC-50/60 Hz

-2: Slow DC-50/60 Hz

-3: Fast w/ Inertia Wheel DC-50/60 Hz

-4: Slow w/ Inertia Wheel DC-50/60 Hz

-41* Fast 400 Hz***

-42* Slow 400 Hz*

-49* Instant 400 Hz

-51: Fast DC+

-52: Slow DC+

-59: Instant DC+

-61: Fast 50/60 Hz*

-62: Slow 50/60 Hz*

-69: Instant 50/60 Hz

-S: Switch Pole or Special Delay

* 20 amps max for 400Hz

**For addition of Inertia Delay an “F” may be added to delay 41, 42, 51, 52, 61, 62 only

+CR, CPP, CPR only available in these delays

Rated Current

Circuit Breaker Construction

Use three numbers to print required current value between .100 amps minimum and 30.0 amps maximum.

For example, use: .100 or 2.00 or 10.0

Switch Only Construction

-SW: Maintained SPST & DPST

Note: 20.0 amps max for 400 Hz units.

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Page 11

Rocker

Step 1: Choose Letter For Body Color

B: Black

G: Gray

W: White

R: Black w/ Handle guard

S: Gray w/ Handle guard

T: White w/ Handle guard

Example: “W...”For White Rocker Body

(Rocker Style)

Step: 2: Choose Handle Combinations

Without Illumination Basic Handle Color

(w/o Markings)

01: Black

02: Red

06: White

07: Orange

108: Clear w/4-8 Vdc Green LED

109: Clear w/8-16 Vdc Green LED

121: Transparent Red w/Neon (Note A)

123: Transparent Red w/Red LED (Note B)

124: Transparent Red w/Red LED 4-8 Vdc

125: Transparent Red w/Red LED 8-16 Vdc

161: Translucent White w/Neon (Note A)

162: Translucent White w/ Green Glow Neon (Note A)

171: Transparent Amber w/Neon (Note A)

181: Transparent Smoke Gray w/Neon (Note A)

182: Transparent Smoke Gray w/Green Glow Neon (Note A)

183: Transparent Smoke Gray w/Red LED (Note B)

184: Transparent Smoke Gray w/4-8 Vdc Red LED

185: Transparent Smoke Gray w/8-16 Vdc Red LED

187: Transparent Smoke Gray w/Green LED (Note B)

188: Transparent Smoke Gray w/4-8 Vdc Green LED

189: Transparent Smoke Gray w/8-16 Vdc Green LED

Example: “-W124” If you prefer NO markings, then your handle decision is now complete.

Step 3: Choose Handle Markings

Marked For Vertical Mount-After choice of 3

digit number in step 2 above.

Add “CV ”

for Combined

markings .

OFF

Add “IV ”

for Intíl.

markings .

Add “EV ”

for English markings.

Example: "-W124EV "

OFF

Marked For Horizontal Mount-After choice of 3 digit number in step 2 above.

Add “CH ”

for Combined

markings .

Add “IH ”

for Internationa l

markings.

Add “EH ”

for Englis h

markings .

Example “-W06EH ”

OFF

If you have chosen a handle from this table, your 4th Decision and yourcatalog part number are now complete

(except if you require “-S” screwterminal option from the 5th Decision Table.)

Paddle (T) Handle Color

-01: Black

-02: Red

-03: Yellow

-04: Green

-05: Blue

-06: White

If you have chosen a handle from this table, your 4th Decision is now

complete except for hardware options in 5th Decision Table

Push-Pull (PP, CPP and CPR)

-XX: -XX No button markings desired (not available for CPP & CPR)

-OA:

LINE

5Marked buttons available for these amperages

-OB:

LINE

0.1

.25

0.5

.75

2.5

7.5

17.5

-OC:

LINE

If you have chosen a handle from this table, your 4th Decision & your catalog PN are now complete (except if you require “-S”

screw terminal option from the 5th Decision Table.)

Push-to-Reset (PR)

-XX: No Button Markings Only

If you have chosen a handle from this table, your 4th Decision and your catalog PN are now complete (except if you require “-S” screw terminal

option from the 5th Decision Table.)

Hardware & Accessories (Notes C and D)

Group I Group II (Indicator Plate) Group V (Screw Terminal Options)

-00: No Outer Hardware Desired

-10: Black Knurled Nut

-11: Bright Nickel Knurled Nut

-A: Vertical Mount (Off/On & O/I)* -C: SAE 8-32, Upturned Lugs (Tabs) Straight Terminal

-D: SAE 8-32, Bus-Type Connect (Flat) Straight Terminal

-F: M4, Upturned Lugs (Tabs) Straight Terminal

-H: M4, Bus-Type Connect (Flat) Straight Terminal

-20: Black Panel Dress Nut

-21: Bright Nickel Panel Dress Nut

-31: Bright Nickel Hex Nut

-B: Horizontal Mount (Off/On & O/I)*

Group III *Selection of A or B Indicator Plate

required for TUV and CCC.

Please select a screw terminal option if you selected

“S” in Decision 1

-L: Locking Ring

T, V = TÜV and CCC Approved

The shaded areas denote CCC (if applicable) and CE compliant options.

The V will be added to any part number formed entirely from shaded decisions.

If non-shaded areas are selected, the unit will not be approved, nor CE compliant, but other approvals still apply. 20 amps max rating on units.

www.sensata.com

Page 12

AGENCY APPROVALS & CERTIFICATIONS

All supplementary protectors are of the overcurrent (OC) type

The family of protectors has been evaluated for end use application for use group (UG) A

The terminals (FW) are suitable for factory wiring only (0)

The maximum voltage ratings for which the protectors have been tested are shown in the chart

The current is the amperage range that the protectors have been tested

The tripping current (TC) for the protectors is either “1” (in the range of 125% to 135% of ampere rating) or “2” (more than 135% of ampere rating)

The overload rating (OL) – designates whether the protector has been tested for general use or motor starting applica-tions.

0 – tested at 1.5 times amp rating for general use

1 – tested at 6 times AC rating or 10 times DC rating for motor starting

The short circuit current rating (SC) – The short circuit rating in amperes following a letter and number designating the test conditions and any calibration following the short circuit test is deﬁned below:

AUXILIARY SWITCH RATING

Silver

3.0 amps @ 120 VAC –––

1.5 amps @ ––– 32 VDC

Gold

.100 amps @ 32 VAC 32VDC

APPROXIMATE WEIGHT PER POLE

Ounces Grams

0.9 25

Toggle, PP, PR 1.2 32

C – Indicates short circuit test was conducted with series overcurrent protection

U – Indicates short circuit test was conducted without series overcurrent protection

1 – Indicates a recalibration was not conducted as part of the short circuit testing

2 – Indicates a recalibration was performed as part of the short circuit testing

3 – Indicates recalibration was performed along with the dielectric and voltage withstand for “Suitable for

Further Use” rating

Short Circuit Interrupting Capacity1000 amperes maximum for UL and CSA, 500 amperes maximum for

TUV. Consult factory for details.

Handle and Body

Material The handle and upper body material is polycarbonate and the lower body is PET. Chemical

Resistance

Handle and case may be cleaned with detergents or alcohols and should be restricted to outside surfaces

only.

Organic solvents are not recommended. Special attention should be given when solvents are used to

remove excess ﬂux from terminals. No oils or lubricants should be introduced into handle openings or onto

bushing threads.

IEC, UL, CSA, SEV, VDE, CCC, CE, TÜV

Recognized by UL to STD-1077 and UL certiﬁed to spacing requirements of IEC 950 for basic and functional

Voltage Frequency (Hz) Phase Min. PolesT CO L UL/CSA TUV UL 1077 & CSA TUV Notes

32 DC -1 10 .10-30(3) .10-20 U1, 1000 500

38 DC -1 10 .10-15- U2, 1000 / U1, 1000 -P R only

65 DC -1 10 .10-7.5 -U 2, 500 /U1, 500 -

65 DC -2 10 .10-15- U1, 1000-

65 DC -2 10 .10-20. 10-20 U2, 500 / U1, 5005 00

65(2)D C- 11 0 .10-30. 10-30 U2, 120 120R , PP, PR only

65(2)D C- 2 only 10 .10-25- U1, 100 -R only

65(2)D C- 21 0 .10-25- U2, 500 -R only

125 50/60 11 10 .10-20 7.6-20 U1, 10005 00

125 50/60 11 10 .10-30(3) - U1, 1000- T only

125(2) 50/60 11 10 .10-30 - U2, 1000- R, PP, PR only

125(2) 50/60 11 11 .10-30 20.1-30 U3, 300(1)5 00 R, PP, PR only

120/240 50/60 12 20 .10-25(3)- U2, 1000-

120/240 50/60 12 20 .10-30(3)- U1, 650 -

125/250 50/60 12 20 .10-20 - U1, 1000-

2505 0/60 11 20 .10-20 .1-7.5 U1, 500 500

2505 0/60 11 10 .10-7.5 -C 1, 1000(4)-

2505 0/60 12 20 .10-20 .10-20 U1, 1000 500

250(2) 50/60 12 11 .10-30 -U 3, 300 -R only

1254 00 11 20 .10-20 -U 1, 1000 -

125/250 4001 22 0. 10-20 -U 1, 1000 -

250 4001 22 0. 10-20 -U 1, 1000 -

250 4001 12 0. 10-7.5- U1, 1000 -

CR/CPP/CPR COMMUNICATIONS EQUIPMENT CIRCUIT BREAKERS

65 DC -1 only -- .10-30 .10-301 000 1000

80 DC -1 only -- .10-30 .10-306 00 600

(1) Non-standard construction. “Fit For Further Use” approval; (2) Non-snap action design; (3) No auxiliary switch available above 20A; (4) With 30A max. series fuse

AGENCY APPROVALS (T/P/PP/PR SUPPLEMENTARY PROTECTORS)

Voltage (Volts), Frequency (hz), Phase, Min Poles, TC, OL Current (Amps) Short Circuit Current Rating (Amps)

insu-lation for front panel mounting. Certiﬁed by CSA, ﬁle number LR26229 as recognized supplementa-

ry protectors, SEV approved, CCC approved, TÜV approved (including screw terminals) to EN60934. TUV

approval of unmarked rocker handle option for appliance disconnect requires status of protectors to

be indicated on the panel. Only TUV approved part numbers will be marked CE compliant. See shaded

areas of part number decision tables for approved conﬁgurations and/or consult factory for exceptions

and limitations.

Shock

Withstands 75G without tripping while carrying full rated current per MIL-STD-202, Method 213, Test

Condition I. Instant trip breakers are tested at 80% of rated current.

Vibration

Time delayed units withstand 10G without tripping while carrying full rated current per MIL-STD-202,

Method 204, Test Condition A. Instant trip breakers are tested at 80% of rated current.UL 489A List-

edThe CR, CPP and CPR are dimensionally the same as the popular R, PP and PR Snapack products, but

provide UL listing to UL489A for Communications Equipment. Available only in single pole with DC trip

time delays for series or series with silver auxiliary switch conﬁgurations. As a circuit breaker, the CR,

CPP or CPR provides communication equipment manufacturers with a UL listed circuit breaker in an ex-

tremely compact package that meets the stringent environmental requirements of today’s marketplace.

This makes the CR, CPP and CPR ideal for switching, transmission and wireless applications.

Page 13

www.sensata.com

Americas

508-236-2551

electrical-protection-sales@

sensata.com

Europe, Middle East & Africa

+31743578156

[email protected]

Asia Paciﬁc

[email protected]

China +86 (21) 2306 1500

Japan +81 (45) 277 7117

Korea +82 (31) 601 2004

India +91 (80) 67920890

Rest of Asia +886 (2) 27602006

ext 2808

Sensata Technologies, Inc. (“Sensata”) data sheets are solely intended to assist designers (“Buyers”) who are developing systems that

incorporate Sensata products (also referred to herein as “components”). Buyer understands and agrees that Buyer remains responsible

for using its independent analysis, evaluation and judgment in designing Buyer’s systems and products. Sensata data sheets have

been created using standard laboratory conditions and engineering practices. Sensata has not conducted any testing other than that

speciﬁcally described in the published documentation for a particular data sheet. Sensata may make corrections, enhancements,

improvements and other changes to its data sheets or components without notice.

Buyers are authorized to use Sensata data sheets with the Sensata component(s) identiﬁed in each particular data sheet. HOWEVER, NO

OTHER LICENSE, EXPRESS OR IMPLIED, BY ESTOPPEL OR OTHERWISE TO ANY OTHER SENSATA INTELLECTUAL PROPERTY RIGHT, AND

NO LICENSE TO ANY THIRD PARTY TECHNOLOGY OR INTELLECTUAL PROPERTY RIGHT, IS GRANTED HEREIN. SENSATA DATA SHEETS

ARE PROVIDED “AS IS”. SENSATA MAKES NO WARRANTIES OR REPRESENTATIONS WITH REGARD TO THE DATA SHEETS OR USE

OF THE DATA SHEETS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ACCURACY OR COMPLETENESS. SENSATA DISCLAIMS

ANY WARRANTY OF TITLE AND ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, QUIET

ENJOYMENT, QUIET POSSESSION, AND NON-INFRINGEMENT OF ANY THIRD PARTY INTELLECTUAL PROPERTY RIGHTS WITH REGARD

TO SENSATA DATA SHEETS OR USE THEREOF.

All products are sold subject to Sensata’s terms and conditions of sale supplied at www.sensata.com SENSATA ASSUMES NO LIABILITY

FOR APPLICATIONS ASSISTANCE OR THE DESIGN OF BUYERS’ PRODUCTS. BUYER ACKNOWLEDGES AND AGREES THAT IT IS SOLELY

RESPONSIBLE FOR COMPLIANCE WITH ALL LEGAL, REGULATORY AND SAFETY-RELATED REQUIREMENTS CONCERNING ITS PRODUCTS,

AND ANY USE OF SENSATA COMPONENTS IN ITS APPLICATIONS, NOTWITHSTANDING ANY APPLICATIONS-RELATED INFORMATION

OR SUPPORT THAT MAY BE PROVIDED BY SENSATA.

Mailing Address: Sensata Technologies, Inc., 529 Pleasant Street, Attleboro, MA 02703, USA.

Revised 01/17/20

Notes:

A A neon bulb is provided when speciﬁed for 120Vac and 250Vac operation. For operation at 120Vac a 33,000 ohm, 1/2 watt external resistor is

required. At 250Vac a 100,000ohm, 1 watt external resistor is required.

B An LED with 750 ft. L @ 20mA is provided in the center of the handle. Maximum power dissipation @ 25°C is 135mW. Continuous forward current

is 20mA. Forward voltage, typical, is 1.6v at 20mA. Reverse current, typical, is 100mA @ 3.0 volts. An external resistor may be required to limit

current to these values.

C When ordering Paddle Handles, you may choose one item from each hardware group to add to 5th decision if such items are desired. For example,

“-11ALCA” would indicate a bright nickel knurled nut, plus a vertical mount indicator, plus a locking ring, plus #8-32 screw terminal, straight with

tabs.

D All units except Rocker units will have (1) hex nut installed as standard hardware for the back of a panel. The choices in the ﬁfth decision table are