SEW-Eurodrive MOVITRANS THM10C Series User manual

Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services
Mobile Energy Supply
MOVITRANS
®
THM10C / THM10E
Pick-Ups
O perating I nstructions
GC430000
Edition 07/2006
11445017 / EN

SEW-EURODRIVE – Driving the world

Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
3
Contents
1 Important Notes................................................................................................. 4
2 Safety Notes ...................................................................................................... 6
3 Installation ......................................................................................................... 7
3.1 Unit designation, nameplates and scope of delivery.................................7
3.2 MOVITRANS®THM10C unit design......................................................... 9
3.3 MOVITRANS®THM10E unit design.......................................................10
3.4 Assembly and installation notes MOVITRANS®THM10C...................... 11
3.5 Assembly and installation notes MOVITRANS®THM10E......................12
3.6 Wiring diagram MOVITRANS®THM10C................................................14
3.7 Wiring diagram MOVITRANS®THM10E................................................14
4 Technical Data................................................................................................. 15
4.1 General technical data of MOVITRANS®THM10C................................15
4.2 Technical data line cable ........................................................................15
4.3 MOVITRANS®THM10C unit data ..........................................................15
4.4 Dimension sheet for MOVITRANS®THM10C........................................17
4.5 General technical data of MOVITRANS®THM10E ................................18
4.6 Technical data of line cable ....................................................................18
4.7 MOVITRANS®THM10E unit data........................................................... 18
4.8 Dimension sheet for MOVITRANS®THM10E ........................................19
5 Index of Changes ............................................................................................ 20
5.1 Changes to the previous version.............................................................20
6 Index................................................................................................................. 21

4
Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
1Important Notes
Betriebsanleitung
1 Important Notes
Explanation of
symbols of safety
and warning
instructions
Always follow the safety and warning instructions in this documentation.
A requirement of fault-free operation and fulfillment of any rights to claim under
limited warranty is that you adhere to the information in the operating instructions.
Read the operating instructions before you start operating the unit!
The operating instructions contain important information about service and should
be kept near the unit.
Designated use
The MOVITRANS®THM10C and THM10E pick-ups are used for the mobile elements
of an energy transfer system equipped with MOVITRANS®. Observe all information on
the technical data and the permitted conditions where the unit is operated.
Do not start up the unit (take it into operation in the designated fashion) until you have
established that the machine complies with the EMC Directive 89/336/EEC and that the
conformity of the end product has been determined in accordance with the Machinery
Directive 98/37/EEC (with reference to EN 60204).
The rules and regulations of the Professional Association (Berufsgenossenschaft, BG),
in particular BG rule B11 "Electromagnetic fields", must be observed during installation,
startup and operation of systems with contactless energy transfer by induction for use
in industrial workplaces.
Hazard
Possible consequences: Severe or fatal injuries.
Hazardous situation
Possible consequences: Slight or minor injuries.
Harmful situation
Possible consequences: Damage to the drive and the environment.
Tips and useful information.
The MOVITRANS®THM10C and THM10E pick-up units are designed for the operation
of contactless energy transfer systems for industrial and commercial plants.
MOVITRANS®THM10CTHM10E may only be operated with the prescribed and
suitable adapters, such as MOVITRANS®TPM12B.

Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
5
1
Important Notes
Application
environment
The following uses are prohibited, unless measures are expressly taken to make
them possible:
Disposal Please follow the current regulations: Dispose of the following materials in accordance
with the regulations in force:
• Electronics scrap (circuit boards)
• Plastic (housing)
• Sheet metal
• Copper
etc.
• In explosion-proof areas
• In areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.

6
Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
2Safety Notes
2 Safety Notes
Installation and
startup
•Never install damaged products or take them into operation. Submit a complaint
to the shipping company immediately in the event of damage.
•Installation, startup and service work is to be performed by trained personnel
only. They must comply with the accident prevention guidelines and the regulations
in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/0160).
• Follow the specific instructions during installation and startup of the other
components!
• Make sure that preventive measures and protection devices correspond to the
applicable regulations (e.g. EN 60204 or EN 50178).
Required preventive measures: Connect the MOVITRANS®THM10E to the vehicle
chassis.
•Only connect or disconnect MOVITRANS®THM10C / THM10E from
MOVITRANS®TPM12B mobile converter when the line conductor is
deenergized.
• Violations of this guideline will destroy the conducting contacts.

Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
7
3
Unit designation, nameplates and scope of delivery
Installation
3 Installation
3.1 Unit designation, nameplates and scope of delivery
Example of a unit designation for MOVITRANS®THM10C
Example of a unit designation for MOVITRANS®THM10E
T H M 10 C008 -022 -076 - 1
Version: 1 = customized
Compensation capacity: 076 = 76 nF
Inductance: 022 = 220 µH
Rated power: 008 = 0.8 kW
Type of pick-up: C = U shape
Series and generation
Type of installation: M = mobile
Component: H = pick-up
Type: T = MOVITRANS®
T H M 10 E015 -009 -000 - 1
Version: 1 = customized
2 = with UL approval
Compensation capacity: 000 = not integrated
Inductance: 009 = 95 µH
Rated power: 015 = 1.5 kW
Type of pick-up: E= flat
Series and generation
Type of installation: M = mobile
Component: H = pick-up
Type: T = MOVITRANS®

8
Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
3Unit designation, nameplates and scope of delivery
Installation
Sample
nameplate
The nameplate is attached to the side of the unit.
Scope of delivery • MOVITRANS®THM10C U-shaped pick up with permanently installed connection
cable (max. length 6 m, please specify when placing your order) with HAN Q4/2M
plug connector.
• MOVITRANS®THM10E flat pick-up with permanently installed connection cable
(max. length 6 m, please specify when placing your order) with HAN Q4/2M
connector.
58736AXX
Figure 1: MOVITRANS®THM10C nameplate (example)
55164AXX
Figure 2: MOVITRANS®THM10E nameplate (example)
13000470
LISTED
IND. CONT. EQ: 2D06

Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
9
3
MOVITRANS® THM10C unit design
Installation
3.2 MOVITRANS
®
THM10C unit design
55931AXX
[1] U-shaped pick-up
[2] Permanently installed connection cable (max. length 6 m) with HANQ4/2M
plug connector with angled cable outlet
[3] Four threaded holes M6 for fastening of pick-up.
[1]
[2]
[3]

10
Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
3MOVITRANS® THM10E unit design
Installation
3.3 MOVITRANS
®
THM10E unit design
53901AXX
[1] Flat pick-up
[2] Permanently installed connection cable (max. length 6 m) with HANQ4/2M plug
connector with angled cable outlet
[3] Four M8 threaded holes to attach the pick-up.
[1] [3]
[2]

Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
11
3
Assembly and installation notes MOVITRANS® THM10C
Installation
3.4 Assembly and installation notes MOVITRANS
®
THM10C
Installation notes Pay attention to the following points when installing the THM10C pick-up:
•Install the MOVITRANS®THM10C pick-up centered and parallel to the installed
line cable.
•Avoid lateral and angular misalignment when installing the pick-up.
•Avoid distortion when installing the pick-up. Make sure no bending forces act on
the pick-up.
•Best coupling is achieved when the distance x between line cable [4] and
THM10C pickup [3] is 19 mm. If the distance x changes, the output voltage and
output power will decrease (→Sec. Technical Data").
• SEW recommends to use holding plates [2] made of aluminum. Holding plates
[2] can only be installed above the THM10C. The holding plates may not be
fastened laterally.
• The space between the pick-up [3] and line cable [4] must always be free of
metallic materials.
• The space around the line cable (b ≥5 cm) must be free of metallic / ferro-
magnetic materials [b].
Comply with the safety notes during installation.
55928AXX
[1] M6 retaining screw
[2] Retaining plate
[3] MOVITRANS®THM10C pick-up
[4] MOVITRANS®TLS10E008-01-1 line cable (supply conductor)
[5] MOVITRANS®TLS10E008-01-1 line cable (return cable)
[b] Area free of metallic / ferromagnetic material
x
[4]
[b]
[b]
[b]
[b]
[5][5]
[1]
[1] [3] [2]

12
Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
3Assembly and installation notes MOVITRANS® THM10E
Installation
3.5 Assembly and installation notes MOVITRANS
®
THM10E
Installation notes SEW recommends that you use the MOVITRANS®THM10E flat pick up.
Note the following points when installing the THM10E pick-up:
•Install the MOVITRANS®THM10E pick-up centered and parallel to the installed
line cable.
•Avoid lateral and angular misalignment during installation of the pick-up as this
reduces the transmitted power considerably.
• The distance between the line conductor [4] and the THM10E pick-up [3] must
not exceed 20 mm.
•Holding rails [2] can only be installed above the THM10E. The holding rails may
not be attached laterally.
• The M8 retaining screws [1] must not protrude from the threaded holes.
• The space between the pick-up [3] and line cable [4] must always be free of
metallic materials.
• Keep an iron-free area of 5...8 cm on the entire width around the line cable.
Comply with the safety notes during installation.
55508BXX
=max. 20mm
140mm
= =
[1]
[3]
[4]
[2]
[Z] [Z]
=
[1] M6 retaining screw
[2] Holding rail
[3] MOVITRANS®THM10E pick-up
[4] Line cable

Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
13
3
Assembly and installation notes MOVITRANS® THM10E
Installation
Equipotential
bonding THM10E
Local equipotential bonding must be established between the individual mobile
electrical units so that excessive contact voltage cannot occur in the event of a fault.
• Ensure high-frequency compatibility when connecting MOVITRANS®THM10E and
all additional devices to the reference potential of the mobile unit (wide area,
metallic contact of the unit housing to the non-coated metallic housing of the mobile
unit).
• To do so, you must establish low-impedance equipotential bonding between the
THM10E pick-up and the metallic mounting surface (sheet metal or frame) at one
retaining screw of the THM10E by installing a screw connection with a tooth lock
washer on one side (→following illustration).
5510AXX
Figure 3: Low-impedance equipotential bonding through screw connection with tooth lock washer
on one side
[1] Bolt
[2] Tooth lock washer
[3] Mounting plate connected to the central equipotential bonding
[4] MOVITRANS®THM10E with screw thread
[1]
[2]
[3]
[4]

14
Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
3Wiring diagram MOVITRANS® THM10C
Installation
3.6 Wiring diagram MOVITRANS
®
THM10C
3.7 Wiring diagram MOVITRANS
®
THM10E
58737AXX
X21 X22 X31 X32
MOVITRANS® TPM12B
THM10C THM10C THM10C THM10C
53905AXX
X22 X32
MOVITRANS® TPM12B
THM10E THM10E

Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
15
4
General technical data of MOVITRANS® THM10C
Technical Data
4 Technical Data
4.1 General technical data of MOVITRANS
®
THM10C
4.2 Technical data line cable
The listed unit data (→Section "THM10C unit data") applies to line cables designed as
round cables in a profile section.
4.3 MOVITRANS
®
THM10C unit data
THM10C pick-up
MOVITRANS®THM10C008-022-076-1
Ambient temperature ϑ
Climate class 0 °...+50 °C EN 60721-3-3, class 3K3
Storage and transportation temperature HϑL0 °C...+80 °C
Degree of protection IP65
Pollution class 2 according to IEC 60664-1 (VDE 0110-1)
Weight (without connection cable) 2.9 kg
Relative humidity ≤95%, no moisture condensation
Round line cable
Rated current INAC 60 A
Frequency of line cable current 25 kHz
Nominal distance between THM10C and line cable 19 mm
MOVITRANS®THM10C008-022-076-1
Inductance / capacitance 220 µH / 76 nF
Max. output voltage UAAC 550 V
Max. current in supply cable AC 16 A
Rated output power PN800 W1)
1) See section "Transmittable power".
Max. power loss PV25 W
P
if
kVA
Hz
n

16
Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
4MOVITRANS® THM10C unit data
Technical Data
Transmittable
power
For the MOVITRANS®THM10C008-022-076-1 pick-up, a differentiation is made
between peak power P1(20 s with a cycle duration of 5 min) and continuous power P2
(P1/ P2≈1.1).
Connection cable
Wiring diagram for
HAN Q4/2M
Line cable geometry /
Distance x between line cable and
MOVITRANS®THM10C pick-up
Transmittable power
Line cable current = 60 A
[mm] Peak power [W] Continuous power [W]
Straight / 15 900 800
Straight / 19 900 800
Straight / 24 900 800
Straight / 29 800 700
Straight / 39 700 500
Inner curve with r = 750 mm / 19 900 800
Outer curve with r = 750 mm / 19 900 800
Vertical curve with α= 7° / 19 900 800
Cable type 3-core cable, type Ölflex-FD®891 3G2,5
Cable length Max. 6 m (depending on order)
Smallest bending radius ≥40 mm
Plug connector type Harting HAN Q4/2M (contacts in shape of pins)
Cable cross section 3 x 2.5 mm2
53907AXX
Contact no. Core color / core designation Assignment
1bk/1 Pole 1
3bk/2 Pole 2
PE gnye PE
2, 4, 11, 12 - Not assigned
BK/3
BK/1
24
13
PE
11
12
P
if
kVA
Hz
n

Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
17
4
Dimension sheet for MOVITRANS® THM10C
Technical Data
4.4 Dimension sheet for MOVITRANS
®
THM10C
55917BXX
58
112 ±0.5
69 ±0.4
87 ±0.4
89.8 ±0.4
31.5
M6 (4x)
105 ±0.5
116 ±0.5
130 ±0.6
130 ±0.6
186 ±0.7
29.2
P
if
kVA
Hz
n

18
Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
4General technical data of MOVITRANS® THM10E
Technical Data
4.5 General technical data of MOVITRANS
®
THM10E
4.6 Technical data of line cable
The listed unit data (→Section "THM10E unit data") applies to line cables designed as
round cables for floor routing.
4.7 MOVITRANS
®
THM10E unit data
THM10E pick-up
Connection cable
MOVITRANS®THM10E015-010-000-1
Ambient temperature ϑ
Climate class 0 °...+40 °C EN 60721-3-3, class 3K3
Storage and transportation temperature ϑL0 °C...+80 °C
Degree of protection IP65
Pollution class 2 according to IEC 60664-1 (VDE 0110-1)
Weight (with connection cable) 7.2 kg
Relative humidity ≤95%, no moisture condensation
Round line cable
Rated current INAC 85 A
Frequency of line cable current 25 kHz
Distance between supply and return cable 140 mm
Maximum distance between THM10E and line cable 20 mm
MOVITRANS®THM10E
Inductance 95 µH
Max. output voltage UAAC 550 V
Max. current in supply cable AC 33 A
Rated output power
85 A line conductor current PN1500 W
Rated output power
60 A line conductor current PN950 W
Max. power loss PV60 W
Thermal contact resistance of the
aluminum carrier plate Ca. 1 K/W horizontal position
Cable type without UL approval Type Ölflex-Classic 190
Cable type with UL approval 5-core cable, Ölflex-FD®891 5G2,5
Cable cross section 5 x 2.5 mm2
Cable length 3.5 m; max. 6 m (depending on order)
Plug connector type Harting HAN Q4/2M
(contacts designed as pins)
Smallest bending radius ≥60 mm
P
if
kVA
Hz
n

Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
19
4
Dimension sheet for MOVITRANS® THM10E
Technical Data
Wiring diagram for
HAN Q4/2M
4.8 Dimension sheet for MOVITRANS
®
THM10E
53936AXX
Contact no. Core color / core designation Assignment
1bk/1 Pole 1
2bk/2 Pole 1
3bk/3 Pole 2
4bk/4 Pole 2
PE gnye PE
11, 12 - Not assigned
BK/3
BK/1
24
13
PE
11
12
BK/2
BK/4
GNYE
53896AXX
60
Ø 16
425
15
M8 (4x)
385
280 320
20
P
if
kVA
Hz
n

20
Operating Instructions – MOVITRANS® THM10C / THM10E Pick-Ups
5Changes to the previous version
Index of Changes
5 Index of Changes
5.1 Changes to the previous version
The following section lists the changes from edition 06/2005, publication number
11360917 (EN).
• Installation, assembly and technical data of the new THM10C pick-up has been
included.