SEW-Eurodrive MOVIDRIVE MDC90A-0120-50X-X-000 User manual

*26009471_0619*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
MOVIDRIVE® modular
Power and Energy Solutions
Power Supply for Multi-Axis systems with Storage Technology
Edition 06/2019 26009471/EN

SEW-EURODRIVE—Driving the world

Table of contents
Operating Instructions – Power and Energy Solutions 3
Table of contents
1 General information.................................................................................................................. 8
1.1 About this documentation ...............................................................................................8
1.2 Information on this documentation..................................................................................8
1.3 Structure of the safety notes ...........................................................................................9
1.3.1 Meaning of signal words ................................................................................ 9
1.3.2 Structure of section-related safety notes........................................................ 9
1.3.3 Structure of embedded safety notes ............................................................ 10
1.4 Rights to claim under limited warranty ..........................................................................10
1.5 Other applicable documentation ...................................................................................10
1.6 Product names and trademarks....................................................................................10
1.6.1 Trademark of Beckhoff Automation GmbH .................................................. 10
1.7 Copyright notice ............................................................................................................10
2 Safety notes ............................................................................................................................ 11
2.1 Preliminary information .................................................................................................11
2.2 Duties of the user..........................................................................................................11
2.3 Target group .................................................................................................................12
2.4 Designated use .............................................................................................................13
2.4.1 Hoist applications ......................................................................................... 13
2.5 Functional safety technology ........................................................................................13
2.6 Transport.......................................................................................................................13
2.7 Installation/assembly.....................................................................................................14
2.8 Electrical installation .....................................................................................................14
2.8.1 Required preventive measure ...................................................................... 14
2.8.2 Stationary application................................................................................... 14
2.9 Protective separation ....................................................................................................14
2.10 Startup/operation ..........................................................................................................15
2.10.1 Energy storage unit ...................................................................................... 15
3 Device structure ..................................................................................................................... 16
3.1 Nameplates...................................................................................................................16
3.1.1 MDP92A power supply module with controlled DC link voltage................... 16
3.1.2 MDC90A capacitor module .......................................................................... 17
3.1.3 Switched-mode power supply module with AC and DC supply MDS90A .... 18
3.2 MOVIDRIVE® modular Power and Energy Solutions type code ..................................19
3.3 Device structure of MDP92A-0250-503-4-S00 power supply module with controlled DC
link voltage....................................................................................................................20
3.4 Device structure of MDC90A-0120-50X-X-000 capacitor module ................................21
3.5 Device structure of MDS90A-0540-5E3-X-000 switched-mode power supply module
with AC and DC supply.................................................................................................22
4 Installation............................................................................................................................... 23
4.1 Installation accessories.................................................................................................23
4.1.1 Standard accessories................................................................................... 23
4.2 Permitted tightening torques .........................................................................................24
4.3 Requirements when combining the devices in a network .............................................25
4.3.1 Examples ..................................................................................................... 26
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4.4 Mechanical installation..................................................................................................28
4.4.1 Minimum clearance and mounting position.................................................. 28
4.4.2 Mounting grid ............................................................................................... 28
4.5 Electrical installation .....................................................................................................30
4.5.1 Discharge times of the energy storage units................................................ 31
4.5.2 General information...................................................................................... 31
4.5.3 Permitted voltage systems ........................................................................... 31
4.5.4 Use in IT systems......................................................................................... 32
4.5.5 Line fuses, fuse types .................................................................................. 33
4.5.6 Line connection ............................................................................................ 33
4.5.7 Power connections....................................................................................... 34
4.5.8 Special aspects when connecting an external storage unit ......................... 34
4.5.9 +24V supply voltage.................................................................................... 34
4.5.10 Connection of an axis system ...................................................................... 36
4.5.11 Installing touch guards and closing covers .................................................. 37
4.5.12 Output brake chopper .................................................................................. 39
4.5.13 Inputs/outputs............................................................................................... 39
4.5.14 EtherCAT®/SBusPLUS system bus.................................................................. 39
4.6 Braking resistors ...........................................................................................................41
4.6.1 Protection of braking resistor against thermal overload ............................... 41
4.7 Line contactor ...............................................................................................................42
4.8 Connecting the discharge unit ......................................................................................43
4.8.1 Connection variant 1 .................................................................................... 43
4.8.2 Connection variant 2 .................................................................................... 44
4.8.3 Connection Variant 3.................................................................................... 45
4.8.4 Accessories.................................................................................................. 45
4.9 Line filter .......................................................................................................................46
4.10 Temperature monitoring MDC90A capacitor module....................................................47
4.11 EMC-compliant installation ...........................................................................................48
4.11.1 Control cabinet ............................................................................................. 49
4.11.2 HF equipotential bonding in the system ....................................................... 49
4.11.3 Cable installation.......................................................................................... 49
4.11.4 Supply system cable connection.................................................................. 49
4.11.5 Line filter connection .................................................................................... 50
4.11.6 Braking resistor connection.......................................................................... 50
4.11.7 Control cable connection.............................................................................. 50
4.11.8 Shielding connection .................................................................................... 50
4.12 Terminal assignment.....................................................................................................51
4.12.1 Power supply module with controlled DC link voltage
MDP92A-0250-503-4-000 ............................................................................ 51
4.12.2 MDC90A-0120-50X-X-000 capacitor modules............................................. 53
4.12.3 Switched-mode power supply module with AC and DC supply
MDS90A-0540-5E3-X-000 ........................................................................... 54
4.13 Wiring diagrams............................................................................................................55
4.13.1 Wiring of MDS90A with MDC90A via MDP92A............................................ 55
4.13.2 Wiring of MDS90A and MDP92A with MDC90A with separate line connection.
56
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Operating Instructions – Power and Energy Solutions 5
4.13.3 Electronics connection MDP92A power supply module............................... 57
4.13.4 Electronics connection switched-mode power supply module with AC and DC
supply MDS90A-.. ........................................................................................ 58
5 Startup ..................................................................................................................................... 59
5.1 General .........................................................................................................................59
5.1.1 Lifting applications........................................................................................ 59
5.1.2 Connecting power ........................................................................................ 59
5.1.3 Connecting cables........................................................................................ 60
5.2 Assigning the EtherCAT®/SBusPLUS address at the power supply module ...................60
5.3 Startup requirements ....................................................................................................61
5.4 Startup procedure .........................................................................................................62
5.4.1 Check list for startup .................................................................................... 63
6 Operation................................................................................................................................. 64
6.1 7-segment display.........................................................................................................64
6.1.1 Operating displays ....................................................................................... 64
6.1.2 Fault display ................................................................................................. 64
6.2 Operating displays ........................................................................................................65
6.2.1 Operating displays capacitor module – LED displays .................................. 65
6.2.2 Operating states of the power supply module – 7-segment display............. 65
6.2.3 Operating displays switched-mode power supply module – LED displays .. 67
6.3 Fault description............................................................................................................68
6.3.1 Fault 1 Output stage monitoring................................................................... 68
6.3.2 Fault 4 Brake chopper.................................................................................. 68
6.3.3 Fault 6 Line fault........................................................................................... 68
6.3.4 Fault 7 DC link.............................................................................................. 69
6.3.5 Fault 10 Data Flexibility................................................................................ 69
6.3.6 Fault 11 Temperature monitoring................................................................. 70
6.3.7 Fault 16 Startup............................................................................................ 71
6.3.8 Fault 17 Internal processor fault................................................................... 71
6.3.9 Fault 18 Software error ................................................................................ 71
6.3.10 Fault 19 Process data .................................................................................. 72
6.3.11 Fault 20 Device monitoring .......................................................................... 72
6.3.12 Fault 23 Power section................................................................................. 72
6.3.13 Fault 25 Parameter memory monitoring....................................................... 73
6.3.14 Fault 26 External fault .................................................................................. 74
6.3.15 Fault 32 Communication .............................................................................. 75
6.3.16 Fault 33 System initialization........................................................................ 75
6.3.17 Fault 34 Process data configuration............................................................. 76
6.3.18 Fault 35 Function activation ......................................................................... 76
6.3.19 Fault 47 Supply unit ..................................................................................... 77
6.3.20 Fault 48 Module bus..................................................................................... 77
6.3.21 Fault 81 Storage bundle............................................................................... 78
6.3.22 Fault 82 Subcomponent storage unit ........................................................... 78
6.4 Responses to fault acknowledgment ............................................................................79
6.4.1 Fault acknowledgment at the power supply module .................................... 79
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6.5 Fault responses ............................................................................................................80
6.5.1 Default – fault response ............................................................................... 80
6.5.2 Parameterizable faults ................................................................................. 80
6.5.3 Module bus – fault transmission................................................................... 81
6.5.4 Module bus – emergency shutdown ............................................................ 82
6.6 Fault module bus ..........................................................................................................83
6.6.1 Grid condition ............................................................................................... 83
6.6.2 DC link condition .......................................................................................... 83
6.6.3 Line phase failure......................................................................................... 83
6.7 Power supply monitoring...............................................................................................84
6.7.1 Supply system monitoring ............................................................................ 84
6.7.2 Rapid undervoltage detection ...................................................................... 85
6.7.3 DC link monitoring........................................................................................ 86
7 Service..................................................................................................................................... 87
7.1 Electronics Service by SEW‑EURODRIVE...................................................................87
7.2 Extended storage..........................................................................................................87
7.2.1 MDC90A capacitor module .......................................................................... 87
7.3 Shutdown......................................................................................................................88
7.4 Discharging the energy storage units using the discharge unit ....................................89
7.4.1 Connection variant 1 .................................................................................... 89
7.4.2 Connection variant 2 .................................................................................... 90
7.4.3 Connection Variant 3.................................................................................... 91
7.4.4 Accessories.................................................................................................. 91
7.5 Discharging the energy storage units using the braking resistor ..................................92
7.6 Waste disposal..............................................................................................................93
8 Technical data......................................................................................................................... 94
8.1 Markings .......................................................................................................................94
8.1.1 Basic device ................................................................................................. 94
8.1.2 Accessories.................................................................................................. 94
8.2 General technical data ..................................................................................................96
8.3 MDP92A power supply module with controlled DC link voltage ...................................97
8.3.1 Performance data......................................................................................... 97
8.3.2 Electronics data – signal terminals............................................................... 98
8.3.3 Dimension drawings..................................................................................... 99
8.4 MDC90A capacitor module .........................................................................................100
8.4.1 Performance data....................................................................................... 100
8.4.2 Dimension drawings................................................................................... 101
8.5 Switched-mode power supply module with AC and DC supply MDS90A...................102
8.5.1 Performance data....................................................................................... 102
8.5.2 Electronics data – signal terminals............................................................. 103
8.5.3 Dimension drawings................................................................................... 104
8.6 Technical data of the braking resistors and filters.......................................................105
8.6.1 Braking resistors type BW.../BW...-T.......................................................... 105
8.6.2 TCB thermal circuit breaker option............................................................. 109
8.6.3 Line filter..................................................................................................... 111
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8.7 Accessories.................................................................................................................112
8.7.1 Thermal sensor for MDC90A ..................................................................... 112
9 Appendix ............................................................................................................................... 113
9.1 Abbreviation key .........................................................................................................113
Index ...................................................................................................................................... 115
10 Address list ........................................................................................................................... 118
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1General information
About this documentation
Operating Instructions – Power and Energy Solutions
8
1 General information
1.1 About this documentation
The current version of the documentation is the original.
This documentation is an integral part of the product. The documentation is intended
for all employees who perform work on the product.
Make sure this documentation is accessible and legible. Ensure that persons respon-
sible for the systems and their operation as well as persons who work on the product
independently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation, or if you require further
information, contact SEW‑EURODRIVE.
1.2 Information on this documentation
This documentation describes the devices of the Power and Energy Solutions product
range. The devices are part of the MOVIDRIVE® modular inverter series.
All device-specific properties and procedures of the devices of the Power and Energy
Solutions product range are described in this documentation. All properties and pro-
cedures that also apply to the devices of the MOVIDRIVE® modular application in-
verter are described in the documentation "MOVIDRIVE® modular Application Invert-
ers".
The present documentation is an addendum to the "MOVIDRIVE® modular Application
Inverters" documentation.
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1
General information
Structure of the safety notes
Operating Instructions – Power and Energy Solutions 9
1.3 Structure of the safety notes
1.3.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envi-
ronment
INFORMATION Useful information or tip: Simplifies
handling of the product.
1.3.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
Warning of dangerous electrical voltage
Warning about suspended load
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1General information
Rights to claim under limited warranty
Operating Instructions – Power and Energy Solutions
10
1.3.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
SIGNAL WORD Type and source of hazard. Possible consequence(s) if disregar-
ded. Measure(s) to prevent the hazard.
1.4 Rights to claim under limited warranty
Read the information in this documentation. This is essential for fault-free operation
and fulfillment of any rights to claim under limited warranty. Read the documentation
before you start working with the product.
1.5 Other applicable documentation
Observe the corresponding documentation for all further components.
1.6 Product names and trademarks
The brands and product names in this documentation are trademarks or registered
trademarks of their respective titleholders.
1.6.1 Trademark of Beckhoff Automation GmbH
EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff
Automation GmbH, Germany.
1.7 Copyright notice
©2019SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica-
tion, distribution or any other use of the whole or any part of this documentation is
strictly prohibited.
26009471/EN – 06/2019