SEW movifit basic User manual

Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
MOVIFIT
®
basic
Edition 05/2011 19284810 / EN

SEW-EURODRIVE—Driving the world

Compact Operating Instructions – MOVIFIT® basic 3
Contents
Contents
1 General Information ............................................................................................ 4
1.1 Scope of this documentation....................................................................... 4
1.2 Structure of the safety notes ....................................................................... 5
2 Safety Notes ........................................................................................................ 6
2.1 Preliminary information ............................................................................... 6
2.2 General information .................................................................................... 6
2.3 Target group ............................................................................................... 6
2.4 Designated use ........................................................................................... 6
2.5 Other applicable documentation ................................................................. 7
2.6 Transportation, storage............................................................................... 7
2.7 Installation................................................................................................... 7
2.8 Electrical connection ................................................................................... 7
2.9 Safe disconnection...................................................................................... 8
2.10 Operation .................................................................................................... 8
3 Type Designations .............................................................................................. 9
3.1 Nameplate................................................................................................... 9
3.2 Type designation......................................................................................... 9
4 Mechanical Installation..................................................................................... 10
4.1 Installation instructions.............................................................................. 10
4.2 Mounting position...................................................................................... 11
4.3 Installing MOVIFIT®basic......................................................................... 11
5 Electrical Installation ........................................................................................ 12
5.1 Installation instructions.............................................................................. 12
5.2 Power bus connection (line cable) ............................................................ 15
5.3 Motor connection ...................................................................................... 20
5.4 Control unit connection ............................................................................. 22
5.5 Connections of MOVIFIT®basic with AS-Interface................................... 23
5.6 Connections of MOVIFIT®basic with binary control................................. 25
5.7 Connection of LT-BG keypad.................................................................... 27
6 Startup................................................................................................................ 28
6.1 Important startup notes ............................................................................. 28
6.2 Startup procedure for the MOVIFIT®basic inverter .................................. 29
6.3 MOVIFIT®basic motor starter – startup procedure .................................. 30
6.4 Parameterization with LT-BG keypad ....................................................... 31
6.5 Functions of MOVIFIT®basic with AS-Interface ....................................... 33
6.6 Functions of MOVIFIT®basic with binary control ..................................... 34
7 Operation ........................................................................................................... 35
7.1 Operating displays (LEDs) ........................................................................ 35
8 Service ............................................................................................................... 36
8.1 Diagnostics with LT-BG keypad................................................................ 36
8.2 Error list of MOVIFIT®basic...................................................................... 37
9 Declaration of Conformity ................................................................................ 39

4Compact Operating Instructions – MOVIFIT® basic
1Scope of this documentation
General Information
1 General Information
1.1 Scope of this documentation
This documentation comprises the general safety notes and a selected information
about MOVIFIT®basic.
• Please note that this documentation does not replace the detailed operating instruc-
tions.
• Read the detailed operating instructions before you start working with MOVIFIT®
basic.
• Observe the information, instructions and notes in the detailed operating instructions
and the "AC Motors DR.71-225, 315" operating instructions. This is essential for
fault-free operation of MOVIFIT®basic and fulfillment of any rights to claim under
guarantee.
• All SEW-EURODRIVE’s technical documentation and the detailed operating instruc-
tions for MOVIFIT®basic are available for download in PDF format from the SEW-
EURODRIVE website: www.sew-eurodrive.com.

Compact Operating Instructions – MOVIFIT® basic 5
1
Structure of the safety notes
General Information
1.2 Structure of the safety notes
1.2.1 Meaning of the signal words
The following table shows the grading and meaning of the signal words for safety notes,
notes on potential risks of damage to property, and other notes.
1.2.2 Structure of the section-related safety notes
Section safety notes do not apply to a specific action, but to several actions pertaining
to one subject. The used symbols indicate either a general or a specific hazard.
This is the formal structure of a section safety note:
1.2.3 Structure of the embedded safety notes
Embedded safety notes are directly integrated in the instructions just before the descrip-
tion of the dangerous action.
This is the formal structure of an embedded safety note:
•SIGNAL WORD Nature and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the danger.
Signal word Meaning Consequences if disregarded
DANGER Imminent danger Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its envi-
ronment
INFORMATION Useful information or tip: Simpli-
fies the handling of the drive
system.
SIGNAL WORD
Type and source of danger.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the danger.

6Compact Operating Instructions – MOVIFIT® basic
2Preliminary information
Safety Notes
2 Safety Notes
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
adhered to. Make sure that persons responsible for the plant and its operation, as well
as persons who work independently on the unit, have read through the operating instruc-
tions carefully and understood them. If you are unclear about any of the information in
this documentation or if you require further information, please contact SEW-
EURODRIVE.
2.1 Preliminary information
The following safety notes are primarily concerned with the use of drives. If you use
other SEW components, also refer to the safety notes for the respective components in
the corresponding documentation.
Please also observe the supplementary safety notes in the individual sections of this
documentation.
2.2 General information
Never install or start up damaged products. Submit a complaint to the shipping company
immediately in the event of damage.
During operation, drives can have live and bare parts as well as hot surfaces, depend-
ing on their enclosure.
Removing covers without authorization, improper use as well as incorrect installation or
operation may result in severe injuries to persons or damage to property. Refer to the
documentation for additional information.
2.3 Target group
Only qualified electricians are authorized to install, startup or service the units or cor-
rect unit faults (observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and
IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines).
Qualified personnel in the context of these basic safety notes are persons familiar with
installation, assembly, startup and operation of the product who possess the necessary
qualifications.
Any activities regarding transportation, storage, operation, and disposal must be carried
out by persons who have been instructed appropriately.
2.4 Designated use
drives are components intended for installation in electrical systems or machines.
In case of installation in machines, startup of units (i.e. start of designated operation) is
prohibited until it is determined that the machine meets the requirements stipulated in
the Machinery Directive 2006/42/EC.
Startup (i.e. the start of designated use) is only permitted under observance of the EMC
directive 2004/108/EC.

Compact Operating Instructions – MOVIFIT® basic 7
2
Other applicable documentation
Safety Notes
The units meet the requirements stipulated in the Low Voltage Directive 2006/95/EC.
The standards given in the declaration of conformity apply to the units.
You must observe the technical data and information on the connection requirements
as provided on the nameplate and in the documentation.
2.4.1 Safety functions
units may not perform safety functions.
2.4.2 Hoist applications
units are not designed for hoist applications.
2.5 Other applicable documentation
Note also the following documentation:
• "DR.71-225, 315 AC Motors" operating instructions
You can download or order this publication on the Internet (http://www.sew-
eurodrive.com, under the heading "Documentation").
2.6 Transportation, storage
You must observe the notes on transportation, storage and proper handling. Comply
with the requirements for climatic conditions stated in chapter "Technical Data" of the
operating instructions.
2.7 Installation
The units must be installed and cooled according to the regulations and specifications
in the corresponding documentation.
Protect the units from improper strain.
The following applications are prohibited unless the unit is explicitly designed for such
use:
• Use in potentially explosive atmospheres.
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
• Use in non-stationary applications with strong mechanical oscillation and impact
loads, as specified in the operating instructions.
2.8 Electrical connection
Perform electrical installation according to the pertinent regulations (e.g. cable cross
sections, fusing, protective conductor connection). For any additional information, refer
to the applicable documentation.
For notes on EMC compliant installation, such as shielding, grounding, arrangement of
filters and routing of lines, refer to chapter "Installation instructions". The manufacturer
of the system or machine is responsible for maintaining the limits established by EMC
legislation.

8Compact Operating Instructions – MOVIFIT® basic
2Safe disconnection
Safety Notes
Protective measures and protection devices must comply with the regulations in force
(e.g. EN 60204 or EN 61800-5-1).
A voltage test according to EN 61800-5-1:2007 chapter 5.2.3.2 is required for the drives
prior to startup in order to ensure the insulation.
2.9 Safe disconnection
The units meet all requirements for safe disconnection of power and electronic connec-
tions in accordance with EN 61800-5-1. All connected circuits must also satisfy the
requirements for safe disconnection.
2.10 Operation
Systems with integrated units must be equipped with additional monitoring and protec-
tion devices according to the applicable safety guidelines, such as the law governing
technical equipment, accident prevention regulations, etc. Additional protective
measures may be necessary for applications with increased potential risk.
Do not touch live components or power connections immediately after disconnecting
from the supply voltage because some capacitors may still be charged. Wait at least
10 minutes after the supply voltage is switched off.
Once the supply voltages are applied to , the connection box must be closed, i.e. the
cover must be screwed on and all the plugs must be connected.
The fact that the status LEDs and other display elements are no longer illuminated does
not indicate that the unit has been disconnected from the supply system and no longer
carries any voltage.
Mechanical blocking or internal safety functions of the unit can cause a motor standstill.
Eliminating the cause of the problem or performing a reset may result in the drive re-
starting automatically. If, for safety reasons, this is not permitted for the driven machine,
disconnect the unit from the supply system before correcting the error.
Caution: Danger of burns: The surface temperatures of the drives can exceed 60 °C
during operation.

Compact Operating Instructions – MOVIFIT® basic 9
3
Nameplate
Type Designations
3 Type Designations
3.1 Nameplate
The following figure gives an example of a nameplate of the MOVIFIT®basic inverter:
3.2 Type designation
The following table shows the MOVIFIT®basic type designation:
3782535691
MBF07A-K1-A1
Connection module
Version
Control
K = via AS-Interface
B = binary control
Version
Motor power/variant
07 = 0.75 kW inverter
15 = 1.5 kW inverter
4R = Reversing starter
4D = Dual-motor starter (in preparation)
Design
F = Inverter
S = Motor starter
Unit series
MB = MOVIFIT®basic

10 Compact Operating Instructions – MOVIFIT® basic
4Installation instructions
Mechanical Installation
4 Mechanical Installation
4.1 Installation instructions
4.1.1 General information
Note the following when installing the MOVIFIT®basic unit:
• Observe the general safety notes.
• Only install the MOVIFIT®basic unit on a level, low-vibration, and torsionally rigid
support structure.
• Ensure sufficient clearance around the unit to allow for adequate cooling. Warm
outlet air of other units must not be drawn in.
• Strictly observe all instructions as to the technical data and the permissible condi-
tions regarding the place of installation.
• Do only use provided attachment options when mounting the drive.
• Cover the unused plug connectors with blind caps.
The degree of protection specified in the technical data only applies for a correctly
installed MOVIFIT®basic unit.
4.1.2 Installation requirements
Make sure that the following requirements are met before you start installing the unit:
• The nameplate data of the MOVIFIT®basic unit match the voltage supply system
• The MOVIFIT®basic unit is undamaged (no damage caused by transportation or
storage).
• Ambient temperature corresponds to the specifications in chapter "Technical Data"
of the detailed operating instructions.
• The MOVIFIT®basic unit must not be installed under the following harmful ambient
conditions:
– Potentially explosive atmospheres
– Oils
–Acids
– Gases
– Vapors
– Radiation
–etc.
NOTICE
Loss of warranted degree of protection if the MOVIFIT®basic inverter is installed
incorrectly or not at all.
Damage to the MOVIFIT®basic unit.
• If you remove the EBOX from the ABOX, you have to protect the EBOX and the
ABOX from moisture and dust.

Compact Operating Instructions – MOVIFIT® basic 11
4
Mounting position
Mechanical Installation
4.2 Mounting position
You can install the MOVIFIT®basic unit in any mounting position.
4.3 Installing MOVIFIT®basic
Mount the MOVIFIT®basic unit with 4 screws according to the following figure:
(Tightening torque 2.0 – 2.4 Nm (18 – 21 lb.in))
2816420235
M1
M2
M5
M3
M4
M6
9007202071159307
239
134
6
M5

12 Compact Operating Instructions – MOVIFIT® basic
5Installation instructions
Electrical Installation
5 Electrical Installation
5.1 Installation instructions
5.1.1 Earth-leakage circuit breaker
• Do not use a conventional earth leakage circuit-breaker as a protective device.
Universal current-sensitive earth leakage circuit-breakers (tripping current 300 mA)
are permitted as a protective device. During normal operation of MOVIFIT®basic
units, earth-leakage currents > 3.5 mA can occur.
• SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers.
However, if an earth-leakage circuit breaker is stipulated for direct or indirect protec-
tion against contact, observe the note above in accordance with EN 61800-5-1.
5.1.2 Line contactor
• Only use a contactor of utilization category AC3 (EN 60947-4-1) as a line contactor.
WARNING
Electric shock due to incorrect earth-leakage circuit breaker type.
Severe or fatal injuries.
• MOVIFIT®basic can cause direct current in the protective earth conductor. When
an earth-leakage circuit breaker is used for protection against direct or indirect
contact, only install a type B earth-leakage circuit breaker on the power supply end
of the MOVIFIT®basic unit.
NOTICE
Damage due to jogging.
Damage to the MOVIFIT®basic unit.
• Do not use the line contactor for jogging, but only for switching the MOVIFIT®basic
unit on and off. In jog mode, use the control signals (AS-Interface bits or binary
inputs).
• Observe a minimum switch-off time of 2 s for the line contactor.

Compact Operating Instructions – MOVIFIT® basic 13
5
Installation instructions
Electrical Installation
5.1.3 Notes on PE connection
PE connection in
the unit
Establish a PE connection in the unit.
PE connection on
the outside of the
housing
During normal operation of the MOVIFIT®basic inverter, earth-leakage currents
≥3.5 mA can occur. To meet the requirements of EN 61800-5-1, you must establish 2
PE connections.
Install a second PE conductor with a cross section of at least the cross section of the
supply system cable:
WARNING
Electric shock due to incorrect connection of PE.
Severe or fatal injuries.
• Observe the following notes regarding PE connection.
3160365451
PE
L1
N
L2
PE
L3
BK or 1
BK or 2
WT or GY
GN/YE GN/YE
GY
BK
BK
BU
BR
WT
unused
GN
RD
BK or 3
2816416395
M5
(2,0 – 2,5 Nm)
(18 - 21 lb.in)

14 Compact Operating Instructions – MOVIFIT® basic
5Installation instructions
Electrical Installation
5.1.4 EMC-compliant installation
With respect to the EMC regulation, frequency inverters cannot be operated as stand-
alone units. Regarding EMC, they can only be evaluated when they are integrated in a
drive system. Conformity is declared for a described, CE-typical drive system. These
operating instructions contain further information.
5.1.5 Installation altitude above 1000 m above sea level
MOVIFIT®basic drives can be also used in altitudes of 1000 – 4000 m above sea level1).
Observe the following basic conditions:
• The rated continuous power is reduced based on the reduced cooling above 1000 m
(see chapter "Technical Data" of the operating instructions).
• Above 2000 m asl, the air and creeping distances are only sufficient for overvoltage
class 2. If the installation calls for overvoltage class 3, you will have to install addi-
tional external overvoltage protection to limit overvoltage peaks to 2.5 kV phase-to-
phase and phase-to-ground.
• If safe electrical disconnection is required, it must be implemented outside the unit
for altitudes of 2000 m above sea level and higher (safe electrical disconnection in
accordance with EN 61800-5-1).
• In installation altitudes between 2000 m to 4000 m above sea level, the permitted
nominal line voltages are reduced by 6 V per 100 m.
5.1.6 Protection devices
• MOVIFIT®basic drives are equipped with integrated protection devices against over-
load of the drive. External motor protection devices are not necessary.
5.1.7 UL compliant installation (in preparation)
UL and cUL approval for the MOVIFIT®basic unit series is in preparation.
INFORMATION
This drive system is not designed for operation on a public low voltage supply system
that supplies residential areas.
This is a product with restricted availability in accordance with IEC 61800-3. It may
cause EMC interference. In this case, it is recommended for the operator to take
suitable measures.
For detailed information on EMC compliant installation, refer to the publication
"Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE.
1) The maximum altitude is limited by creeping distances and flameproof components, such as capacitors.

Compact Operating Instructions – MOVIFIT® basic 15
5
Power bus connection (line cable)
Electrical Installation
5.2 Power bus connection (line cable)
Connect the MOVIFIT®basic unit to the power bus (line cable) as follows.
1. Loosen the 4 screws and lift up the EBOX.
2. Loosen the EBOX straps and install them according to the mounting position, see
following figure.
WARNING
Electric shock due to charged capacitors
Severe or fatal injuries.
• De-energize the MOVIFIT®basic drive using a suitable external cut-off device
before removing the EBOX from the ABOX.
• Secure the drive against unintended re-connection to the voltage supply.
• Then wait at least for 10 minutes.
WARNING
Danger of burns due to hot surfaces of the MOVIFIT®basic unit.
Severe injuries.
• Do not touch the MOVIFIT®basic until it has cooled down sufficiently.
2839862283
9007202094605195
[1]

16 Compact Operating Instructions – MOVIFIT® basic
5Power bus connection (line cable)
Electrical Installation
3. Pull both locking tabs to the outside and tilt up the upper part of the FieldPower®
contact module.
4. Loosen the 4 screws and remove the strain relief brackets.
Remove the two cable seals.
5. Remove the sheath of the line cable with a suitable stripping tool.
2839866123
2839868043
2839869963
Line cable Stripping tool Strip length
Round cable AM 16 130 mm
Flat cable AMF 6/10 120 mm
120
130

Compact Operating Instructions – MOVIFIT® basic 17
5
Power bus connection (line cable)
Electrical Installation
6. Fix the cable seals around the line cable.
NOTICE Ingression of moisture or dust due to incorrect cable seal.
Damage to the MOVIFIT®basic unit.
• Only use cable seals approved for the line cable diameter.
Insert the cable seals with the line cable in the recesses in the ABOX.
7. WARNING Risk of crushing due to wrong sense of rotation or damage due to
reverse connection of phases.
Severe or fatal injuries, irreparable damage to the unit.
• Observe the following connection diagram.
• Prevent short circuits.
Insert the conductors of the line cable in the cable guides according to the following
wiring diagram:
2839871883
2839873803
L1
N
L2
PE
L3
BK or 1
UL 1277
TC-ER
UL 62
STOOW
IEC
60757
BK or 2
WT or GY
GN/YE GN/YE
GY
BK or 3
BK
BK
BU
BR
WT
unused
GN
RD

18 Compact Operating Instructions – MOVIFIT® basic
5Power bus connection (line cable)
Electrical Installation
8. Screw the strain relief brackets to the ABOX and fix the line cable with the brackets
(tightening torque: 0.6 Nm, 5.3 lb.in).
9. Place the upper part of the contact module on the hinge hooks.
Tilt down the upper part of the contact module until it latches on both sides.
10.Use the screwdriver (blade width 3 – 3.5 mm) to lever the contacts of the insulation
displacement connector downwards.
2839875723
2839877643
2839879563
90°
AB

Compact Operating Instructions – MOVIFIT® basic 19
5
Power bus connection (line cable)
Electrical Installation
11.Plug in the line connector of the EBOX to the FieldPower®contact module.
12.Position the EBOX on the ABOX.
Screw on the EBOX with 4 screws (tightening torque: 2 Nm, 18 lb.in).
NOTICE Ingression of moisture or dust when bending the line cable.
Damage to the MOVIFIT®basic unit.
• Do not bend the line cable for at least 50 mm.
The MOVIFIT®basic unit only meets the IP54 requirements if the line cable is not
bent within 50 mm of the unit.
2839881483
2839860363
3756680203
≥ 50

20 Compact Operating Instructions – MOVIFIT® basic
5Motor connection
Electrical Installation
5.3 Motor connection
5.3.1 Motor connection variants
The following figure shows the motor plug connector variants for MOVIFIT®basic:
MOVIFIT®basic inverter
MOVIFIT®basic reversing starter
MOVIFIT®basic dual motor starter
(In preparation)
2816406795 2816404875
[1] X9 Motor connection
[2] X8 Motor connection
[1]
X8
X9
[2]
[1]
X8
X9