Siemens SIMATIC MICRO-DRIVE Technical Document

SIMATIC
MICRO-DRIVE
PDC100(F)
Equipment Manual
03/2021
A5E50502703
-AA
Preface
Documentation guide
1
Product overview
2
Connecting
3
Alarms, diagnostics, error
messages and system
events
4
Technical specifications
5
Response times
A
Dimension drawing
B

Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E50502703-AA
Ⓟ
03/2021 Subject to change
Copyright © Siemens AG 2020 - 2021.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

PDC100(F)
Equipment Manual, 03/2021, A5E50502703-AA 3
Preface
Purpose of the documentation
This manual supplements the system manual SIMATIC MICRO-DRIVE Drive controller PDC
(https://support.industry.siemens.com/cs/ww/en/view/109774126). The manual contains a
compact description of the device-specific information. The system-related functions are
described in the system manual. All system-spanning functions are described in the function
manuals.
The information provided in this manual and the system manual enables you to commission
the PDC100(F) drive controller.
Conventions
The statements made in this manual for the PDC100 drive controller also apply to the fail-safe
variant PDC100F. Any differences are noted at the respective location.
The currents specified in this document with unit "A" correspond to the torque-generating
current. Due to internal scaling, this value accurately corresponds to the peak value of the
alternating change.
To distinguish, the effective values are marked with "Aeff".
STEP 7: In this documentation "STEP 7" is used as a synonym for all versions of the
configuration and programming software "STEP 7 (TIA Portal)".
Please also observe notes marked as follows:
Note
A note contains important information on the product described in the documentation, on
the handling of the product or on the section of the documentation to which particular
attention should be paid.

Preface
PDC100(F)
4Equipment Manual, 03/2021, A5E50502703-AA
Recycling and disposal
For environmentally friendly recycling and disposal of your old equipment, contact a certified
electronic waste disposal company and dispose of the equipment according to the applicable
regulations in your country.
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the internet if and to the extent such a connection is necessary
and only when appropriate security measures (e.g. firewalls and/or network segmentation)
are in place.
For additional information on industrial security measures that may be implemented, please
visit (https://www.siemens.com/industrialsecurity).
Siemens' products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customers' exposure to
cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed visit (https://www.siemens.com/industrialsecurity).
Siemens Industry Online Support
You can find current information on the following topics quickly and easily here:
•Product support
All the information and extensive know-how on your product, technical specifications,
FAQs, certificates, downloads, and manuals.
•Application examples
Tools and examples to solve your automation tasks – as well as function blocks,
performance information and videos.
•Services
Information about Industry Services, Field Services, Technical Support, spare parts and
training offers.
•Forums
For answers and solutions concerning automation technology.
•mySupport
Your personal working area in Industry Online Support for messages, support queries, and
configurable documents.
This information is provided by the Siemens Industry Online Support in the Internet
(https://support.industry.siemens.com).

Preface
PDC100(F)
Equipment Manual, 03/2021, A5E50502703-AA 5
Industry Mall
The Industry Mall is the catalog and order system of Siemens AG for automation and drive
solutions on the basis of Totally Integrated Automation (TIA) and Totally Integrated Power
(TIP).
You can find catalogs for all automation and drive products on the Internet
(https://mall.industry.siemens.com) and in the Information and Download Center.

PDC100(F)
6Equipment Manual, 03/2021, A5E50502703-AA
Table of contents
Preface................................................................................................................................................... 3
1 Documentation guide............................................................................................................................ 7
2 Product overview................................................................................................................................. 11
2.1 Area of application of the PDC drive controller.................................................................... 11
2.2 Properties.......................................................................................................................... 12
2.3 Power supply..................................................................................................................... 16
2.4 Calculating the overload capability of the power unit ......................................................... 18
3 Connecting .......................................................................................................................................... 19
3.1 Terminal assignment ......................................................................................................... 19
3.2 Schematic circuit diagram.................................................................................................. 22
3.3 Connecting the supply voltages ......................................................................................... 23
3.4 Connecting the motor........................................................................................................ 26
3.5 Connecting an external braking resistor ............................................................................. 28
4 Alarms, diagnostics, error messages and system events .................................................................... 30
4.1 Status and error display ..................................................................................................... 30
5 Technical specifications....................................................................................................................... 32
5.1 Technical specifications ..................................................................................................... 32
5.2 Drive controller derating .................................................................................................... 35
A Response times.................................................................................................................................... 37
B Dimension drawing ............................................................................................................................. 38

PDC100(F)
Equipment Manual, 03/2021, A5E50502703-AA 7
Documentation guide
1
The documentation for the MICRO-DRIVE servo drive system is arranged into three areas. This
arrangement enables you to access the specific content you require.
Basic information
The system manual describes in detail the configuration, installation, wiring and
commissioning of the PDC drive controller. The STEP 7 online help supports you in the
configuration and programming.
Device information
The manual contains a compact description of the device-specific information, such as
properties, interfaces, wiring diagrams, display and operator controls and technical
specifications.
General information
The function manuals contain detailed descriptions on general topics regarding the MICRO-
DRIVE servo drive system and SIMATIC S7-1500 automation system, such as diagnostics,
communication, Motion Control, Web server and OPC UA.
You can download the documentation free of charge from the Internet
(https://support.industry.siemens.com/cs/ww/en/ps/25460).

Documentation guide
PDC100(F)
8Equipment Manual, 03/2021, A5E50502703-AA
SIMATIC S7-1500
You can download general information about the SIMATIC S7-1500/ET 200MP systems free of
charge from the Internet (https://support.industry.siemens.com/cs/ww/en/view/109742691).
Changes and supplements to the manuals are documented in a Product Information. You can
download the Product Information free of charge from the Internet
(https://support.industry.siemens.com/cs/us/en/view/68052815).
SIMATIC S7-1200
The system manual S7-1200 Programmable Controller
(https://support.industry.siemens.com/cs/ww/en/view/109741593)provides information on
the entire S7-1200 product family. In addition to the system manual, the S7-1200 Easy Book
provides a general overview of the capabilities of the S7-1200 family. You can download or
view the electronic manuals on the Siemens Industry Online Support
(https://support.industry.siemens.com) website.
The Update to the S7-1200 System Manual
(https://support.industry.siemens.com/cs/ww/en/view/109743003) contains updates to the
system manual "SIMATIC S7-1200 Programmable Controller" that occurred after its
publication.
"mySupport"
With "mySupport", your personal workspace, you make the best out of your Industry Online
Support.
In "mySupport", you can save filters, favorites and tags, request CAx data and compile your
personal library in the Documentation area. In addition, your data is already filled out in
support requests and you can get an overview of your current requests at any time.
You must register once to use the full functionality of "mySupport".
You can find "mySupport" on the Internet (https://support.industry.siemens.com/My/ww/en).
"mySupport" - Documentation
In the Documentation area of "mySupport", you have the possibility to combine complete
manuals or parts of them to make your own manual.
You can export the manual in PDF format or in an editable format.
You can find "mySupport" - Documentation on the Internet
(https://support.industry.siemens.com/My/ww/en/documentation).

Documentation guide
PDC100(F)
Equipment Manual, 03/2021, A5E50502703-AA 9
"mySupport" - CAx data
In the CAx data area of "mySupport", you can access the latest product data for your CAx or
CAe system.
You configure your own download package with a few clicks.
In doing so you can select:
•Product images, 2D dimension drawings, 3D models, internal circuit diagrams, EPLAN
macro files
•Manuals, characteristics, operating manuals, certificates
•Product master data
You can find "mySupport" - CAx data on the Internet
(https://support.industry.siemens.com/my/ww/en/CAxOnline).
Application examples
The application examples support you with various tools and examples for solving your
automation tasks. Solutions are shown in interplay with multiple components in the system -
separated from the focus on individual products.
You will find the application examples on the Internet
(https://support.industry.siemens.com/sc/ww/en/sc/2054).
TIA Selection Tool
With the TIA Selection Tool, you can select, configure and order devices for Totally Integrated
Automation (TIA).
This tool is the successor of the SIMATIC Selection Tool and combines the known
configurators for automation technology into one tool.
An integral component of the TIA Selection Tool is the calculation tool for the design and
component selection of the SIMATIC MICRO-DRIVE drive system.
With the TIA Selection Tool, you can generate a complete order list from your product
selection or product configuration.
You can find the TIA Selection Tool on the Internet
(https://new.siemens.com/global/en/product-services/automation/topics/tia/tia-selection-
tool.html).

Documentation guide
PDC100(F)
10 Equipment Manual, 03/2021, A5E50502703-AA
SIMATIC Automation Tool
You can use the SIMATIC Automation Tool to perform commissioning and maintenance
activities simultaneously on various SIMATIC S7 stations and PROFINET devices as a bulk
operation independent of the TIA Portal. For example:
•Searching of the network and creation of a table showing the accessible devices in the
network.
•Flashing of device LEDs or HMI displays to locate a device
•Loading addresses (IP, subnet, gateway) to a device
•Downloading of the PROFINET name (station name) to a device
•Resetting of devices to factory settings (resetting interface parameters)
•Downloading of a firmware update to a device
You can find the SIMATIC Automation Tool on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/98161300).
PRONETA
SIEMENS PRONETA (PROFINET network analysis) allows you to analyze the plant network
during commissioning. PRONETA features two core functions:
•The topology overview automatically scans the PROFINET and all connected components.
•PRONETA also scans: configuration of the station name, IP subnet mask and identification
and maintenance data (I&M1..3)
You can find SIEMENS PRONETA on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/67460624).

PDC100(F)
Equipment Manual, 03/2021, A5E50502703-AA 11
Product overview
2
2.1 Area of application of the PDC drive controller
Areas of application
You can use the SIMATIC MICRO-DRIVE drive system in different industry sectors that require
powerful positioning drives. SIMATIC MICRO-DRIVE has proven to be an ideal drive in
numerous applications. The system excels in dynamic positioning tasks in production and
manufacturing and in innovative application areas.
Examples of applications:
•Packaging machines
•Automatic assembly machines
•Metal forming machines
•Printing and labeling machines
•Winders/unwinders, e.g. in the textile, packing and printing industries and in electronics
manufacturing
•Driving of shuttles for storage and retrieval machines and storage rack systems
•Automated guided vehicle systems (battery operation)
•Medical applications such as safe movement of MRI tables and exact automated alignment
of ceiling-mounted X-ray devices.

Product overview
2.2 Properties
PDC100(F)
12 Equipment Manual, 03/2021, A5E50502703-AA
2.2 Properties
Article number
Drive controller PDC100
6BK1 630-1AA10-0AA0
Drive controller PDC100F
6BK1 630-2AA10-0AA0
View of the device
The figure below shows the PDC100 drive controller.
Figure 2-1 Product image of the PDC100

Product overview
2.2 Properties
PDC100(F)
Equipment Manual, 03/2021, A5E50502703-AA 13
The fail-safe variant PDC100F has yellow enclosure markings as well as yellow plug-in
connectors.
Figure 2-2 View of PDC100/PDC100F

Product overview
2.2 Properties
PDC100(F)
14 Equipment Manual, 03/2021, A5E50502703-AA
Properties
The PDC100 has the following technical properties:
Property
Description
Additional information
Control of EC motors
The PDC100(F) is a motor controller for
single-phase and three-phase motors
(DC/EC) with supply voltages to 48 V DC
and permanent magnets.
Section Connecting the motor
(Page 26).
Technical specifications (Page 32) sec-
tion.
Use in protective extra low voltage
range < 42.4 V/60 V (SELV/PELV):
Supply voltage:
•24 V DC for the logic unit (1L+, 2L+)
•24 V DC to 48 V DC for the power
unit (4L+)
Maximum voltage of the power supply
units under fault conditions:
•< 42.4 V DC for the logic unit (1L+,
2L+)
•
< 60 V DC for the power unit (4L+)
Current/Power
Output phase current for an EC motor:
•Horizontal/vertical installation:
–Nominal 2.2 A or 1.56 Aeff
–Maximum 3.3 A or 2.33 Aeff
Output phase current for a DC motor:
•Horizontal/vertical installation:
–Nominal 2.2 A
–Maximum 3.3 A
Typical power output with 48 V supply:
•Horizontal/vertical installation:
–Nominal 100 W
–
Maximum 150 W
Braking resistor (internal)
The PDC100(F) drive controllers have
an internal braking resistor with
≤30 J/min to absorb the regenerative
energy of the motor.
To use the internal braking resistor,
terminals 4R+ and 4R- must remain
unconnected.
System Manual SIMATIC MICRO-DRIVE
drive controller PDC
(https://support.industry.siemens.com/c
s/ww/en/view/109774126)
Connection of external braking resistor
(X5050)
Recommended value
2.25 ohms…8 ohms
WARNING
Damage to braking resistor - Risk of
fire! You must implement fire preven-
tion measures for the external braking
resistor (e.g. fire protection housing,
temperature fuse). The externally con-
nected braking resistor cannot drop
below a value of 2.25 ohms, including
all tolerances.
See section Connecting an external
braking resistor (Page 28)

Product overview
2.2 Properties
PDC100(F)
Equipment Manual, 03/2021, A5E50502703-AA 15
Property
Description
Additional information
Hardware STO
Safety function "Hardware STO" (Safe
Torque Off) Safe torque off via onboard
terminal (STO+ and STO-)
PROFINET
PROFINET interface with two ports
(X2050 Port 1, X2060 Port 2).
You connect PROFINET IO via the RJ45
bus connector.
System Manual SIMATIC MICRO-DRIVE
drive controller PDC
(https://support.industry.siemens.com/c
s/ww/en/view/109774126)
The PDC100F has the additional technical properties:
Property
Description
Additional information
PROFIsafe
Fail-safe communication via PROFINET
for controlling and evaluating the safe-
ty functions of the drive controller.
System Manual SIMATIC MICRO-DRIVE
drive controller PDC
(https://support.industry.siemens.com/c
s/ww/en/view/109774126)
STO (Safe Torque Off)
Stop function for safe torque shutdown
according to stop category 0 according
to EN 60204-1
SS1 (Safe Stop 1)
Stop function according to Stop Catego-
ry 1 according to EN 60204-1 (time-
monitored)
SSM (Safe Speed Monitor)
Safety speed monitoring according to
IEC/EN 61800-5-2
SLS (Safely Limited Speed)
Safely limited speed according to
IEC/EN 61800-5-2
Safely-Limited Torque (SLT)
Safely limited torque according to
IEC/EN 61800-5-2
Accessories
You can find information on the topic of "Accessories/spare parts" in the System Manual
SIMATIC MICRO-DRIVE Drive controller PDC
(https://support.industry.siemens.com/cs/ww/en/view/109774126).

Product overview
2.3 Power supply
PDC100(F)
16 Equipment Manual, 03/2021, A5E50502703-AA
2.3 Power supply
Infeed points
You supply the PDC at the logic unit (1L+, 2L+) and power unit (4L+) infeed points with the
following voltages:
Table 2- 1 Supply voltage of PDC
Infeed point Nominal supply
voltage
Static supply
voltage
Dynamic supply
voltage
Maximum voltage
under fault condi-
tions (power supply)
for maintaining
electrical and func-
tional safety
Fusing
Logic unit
1L+, 2L+
24 V DC
20.4 to 28.8 V
18.5 to 30.2 V
Non-periodic over-
voltage max. 35 V
for max. 500 ms
with a recovery
time of 50 s
Max. 42.4 V
Internal fusible link, not
replaceable by user.
Fusing on installation
side necessary for
through-wiring!
Power unit
4L+
24 to 48 V DC
18.5 to
50.4 V DC
1)
18.5 to 50.4 V DC1)
Max. 60 V
Two-pole miniature
circuit breaker
1) When energy recovery is activated, a supply voltage above 50.4 V DC (maximum value
56.6 V) is also permitted. Use a suitable bi-directional supply to ensure that the voltage at 4L+
never exceeds 60 V DC during operation or under fault conditions. It is essential that you
observe the information on recovery in the section "Energy recovery" in the system manual
SIMATIC MICRO-DRIVE Drive controller PDC
(https://support.industry.siemens.com/cs/ww/en/view/109774126).
WARNING
Use separate power supply units to supply the logic unit and the power unit or a filter
between the shared power supply unit and the power supply.

Product overview
2.3 Power supply
PDC100(F)
Equipment Manual, 03/2021, A5E50502703-AA 17
Power supply for the power unit
You must feed the power supply for the power unit via terminals 4L+ and 4M at the X5050
interface (Figure 3-1 Connections of PDC100(F) drive controller with pin assignment
(Page 19)).
NOTICE
A two-pole miniature circuit breaker (2P, 240 V AC, tripping characteristic C, rated
current 3 A, EN 60947-2) according to UL category DIVQ (UL 498) must be inserted in the
4L+ and 4M feed line.
You can find the article numbers of the miniature circuit breakers to be used in the section
"Accessories/Spare parts" in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC
(https://support.industry.siemens.com/cs/ww/en/view/109774126).
The miniature circuit breaker must be implemented with two poles even when using PELV.
In order for the DC link capacitors to be charged slowly when 4L+ is switched on, we
recommend a primary-switched electronic power supply with current limitation. Only the
required miniature circuit breaker has to be installed between the power supply and PDC, and
not an operational switch.
If 4L+ is switched on via a suitable miniature circuit breaker, the following characteristic
values result:
•Peak current: < 150 A
•Half value stream width: < 300 μs
NOTICE
The 4L+ input has no switch-on current limitation. Do not connect the terminals while live.
This must also be observed for any upstream switching devices or miniature circuit breakers.
If, for operational reasons, the supply of 4L+ must be switched, we recommend
implementing an pre-charging input circuit on the installation side. After pre-charging is
finished, the pre-charging resistor must be bypassed by a suitable circuit before normal
operation is started.
Key data for the dimensioning:
•Zero-signal current consumption 4L+: Approx. 10 mA (PDC not in operation)
•Internal DC link capacitance: 1100 μF +/-20%
•Pre-charging resistor is rated for 50.4 V or for maximum voltage under fault conditions of
power supply ≤60 V
•The power of the pre-charging resistor must be rated for continuous power (voltage at the
pre-charging resistor is constantly equal to the maximum power supply voltage) or
appropriate measures must be taken to protect against overtemperature/overload.

Product overview
2.4 Calculating the overload capability of the power unit
PDC100(F)
18 Equipment Manual, 03/2021, A5E50502703-AA
WARNING
Operation above the voltage setting range
Under the given application conditions, ensure that the motor is not operated above the
voltage setting range by selecting the appropriate motor and gear unit; otherwise, the DC-
link voltage can increase above 60 V DC with inactive control.
Reference
Note the detailed information on the power supply in the System Manual SIMATIC MICRO-
DRIVE Drive controller PDC
(https://support.industry.siemens.com/cs/ww/en/view/109774126).
2.4 Calculating the overload capability of the power unit
The following table shows the relationship between overload and recovery of the power unit.
Calculation
Table 2- 2 Relationship between overload and recovery of the power unit
PDC100(F)
Rated power unit current (r0208)
2.2 A or 1.56 Aeff
Peak power unit current (r0209)
3.3 A or 2.33 Aeff
Duration of overload (with peak current r0209)
3 s
Duration of recovery (with Irecovery)
17 s
Reduced current Irecovery (recovery of power unit)
1.94 A or 1.37 Aeff
Irecovery referenced to rated current (r0208)
88%
Reference
Note the detailed information on overload protection in the System Manual SIMATIC MICRO-
DRIVE Drive controller PDC
(https://support.industry.siemens.com/cs/ww/en/view/109774126).

PDC100(F)
Equipment Manual, 03/2021, A5E50502703-AA 19
Connecting
3
3.1 Terminal assignment
Connection options on the PDC100
The figure below shows the connection options on the PDC100(F) drive controller.
①
Reference potential digital inputs/outputs (X4060)
②
2 digital outputs (X4060)
③
4 digital inputs (X4060)
④
Supply of inputs/outputs (X4060)
⑤
Logic supply of PDC (X5060)
⑥
Hardware STO (X5060)
⑦
SSI absolute encoder (X5060)
⑧
Motor phases (X5050)
⑨
External braking resistor (X5050)
⑩
Power supply of power unit (X5050)
⑪
Connection for grounding strap of the functional ground, covered, access from below
⑫
PROFINET Port 1 (X2050) and Port 2 (X2060), covered, access from below
⑬
Reference potential of encoder/Hall sensor supply (X4050)
⑭
Incremental encoder (X4050)
⑮
Hall sensor (X4050)
⑯
Wiring duct for connection cables, e.g. connection cable for motor brake
⑰
Pin assignment
Figure 3-1 Connections of PDC100(F) drive controller with pin assignment