SGS SC6H User manual

FOR YOUR SAFETY
PLEASE READ THESE INSTRUCTIONS CAREFULLY
AND RETAIN THEM FOR FUTURE USE.
OWNER’S MANUAL
SC6H
OIL-LESS AIR COMPRESSOR

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1. ON/OFF switch
2. Outlet valve
3. Regulating valve
4. Pressure gauge
5. Drain cock
6. Air tank
7. Release valve
8. Fan cover
1
6
52
7
3
4
8
Model SC6H
Power 1.1 kW / 1.5 HP
Voltage 230 V @ 50 Hz
Motor Poles 2 P
Rated Speed 2850 rpm
Delivery 5.7 cfm
Discharge Pressure 115 psi / 0.8 MPa
Tank Capacity 6 L
Dimensions 485 x 265 x 550 mm
Net Weight 16 kg
Noise Specification LWA 97dB
WARNING SYMBOLS
READ THIS INSTRUCTION MANUAL CARE-
FULLY BEFORE OPERATING OR ADJUSTING
THE COMPRESSOR.
Risk of electric shock. The compressor must
be disconnected from the mains supply before
maintenance or removing any covers. Do not
use in a damp environment.
Risk of accidental start-up. The compressor
could start automatically in the event of a
power cut and subsequent reset. Do not carry
the compressor while it is connected to the
power source, or when the tank is filled with
compressed air.
This compressor contains surfaces which may
reach a high temperature during operation.
Never operate with the motor housing re-
moved.
Air and condensation water can burst from the
compressor when the drain plug is removed.
Wear a safety goggles and ear protectors
when using this compressor.
This compressor produces a high sound level
during operation. Ear protection should be
worn.
MAIN COMPONENTS
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TRAINING: Prior to use, all users must become familiar with the
instructions given in this manual. In particular, become familiar with
the ON/OFF control for stopping the compressor in the event of an
emergency.
ALWAYS USE EYE PROTECTION: When operating the air com-
pressor, always use eye protection such as goggles, and make sure
that other people in the work area are also using eye protection.
Eye protectors must provide protection from flying particles both
from the front and from the side.
PROTECT YOUR HEARING: Hearing protection should be worn
when operating this compressor, use ear plugs or ear defenders.
NEVER TOUCH MOVING PARTS: Never place your hand near
any moving parts on the air compressor or operate with the covers
removed.
PROTECT YOUR SELF AGAINST ELECTRIC SHOCK: Never oper-
ate the air compressor in wet or damp locations.
DRESS PROPERLY: Loose clothing or jewellery may be caught in
moving parts. Always tie long hair back, and wear suitable clothing.
SAFETY PRECAUTIONS
KEEP VISITORS/CHILDREN AWAY: Do not allow visitors/children
to handle the air compressor or attachments and ensure that any
people in the work area are suitably dressed.
KEEP THE WORK AREA CLEAN: Cluttered areas mean accidents,
so clear the work area of all unnecessary tools, debris and furniture.
DO NOT TOUCH HOT SURFACES: During operation, the motor,
connections, compressor body, cylinder head and tubes may get
hot, do not touch.
DO NOT DIRECT AN AIR STREAM AT THE BODY: Do not direct
the air stream at people or animals, as injury may result. Com-
pressed air can cause soft tissue damage and propel dirt and other
particles at high speed.
BREATHING AIR: This compressor should not be used to supply
breathing quality air. Never use it as breathing apparatus.
STAY ALERT: Watch what you are doing, use common sense, and
do not operate the air compressor when you are tired. The air
compressor should not be used if you are under the influence of
alcohol, drugs or any medication that makes you drowsy.
SAFETY PRECAUTIONS
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DISCONNECT THE AIR COMPRESSOR: Always disconnect the air
compressor from the mains power supply and decompress before
performing maintenance, changing any parts and when not in use.
MAINS POWER CABLE PRECAUTIONS: Never pull on the cable
when removing the plug from the mains socket, or lift the compres-
sor by the mains cable.
AVOID UNINTENTIONAL STARTING: When connecting the air
compressor to the mains supply make sure the red button on top of
the air compressor is in the OFF (down) position.
STORE THE AIR COMPRESSOR PROPERLY: When not in use the
air compressor should be stored in a secure, dry place out of the
reach of children. Always lock up the storage area.
MAINTAIN THE AIR COMPRESSOR WITH CARE: If the air com-
pressor is damaged in any way, have it repaired by a qualified
engineer.
DO NOT USE EXTENSION LEADS: Using extension leads can
cause your compressor motor to burn out. Only use extension
hoses.
DISPOSAL INFORMATION: The air compressor should be disposed
of in a safe an environmentally friendly manner. Contact your local
Council for disposal assistance.
DO NOT WELD TO THE PRESSURE VESSEL: Do not weld or
modify the pressure vessel in any manner.
SAFETY PRECAUTIONS SAFETY PRECAUTIONS
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ASSEMBLY
Check all nuts and bolts. Make
sure all loosened parts are
tightened before starting.
Remove the white travel plug
and attach the air filter, tighten-
ing hand tight only.
BEFORE USE
1. Ensure the power is OFF
by pushing in the power
switch.
PREPARATION FOR STARTING
2. Push in switch to OFF
position, and plug in power
cord at the wall.
3. Pull up the red power switch
and run compressor unit for
30 minutes to break in the
pump parts.
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PREPARATION FOR STARTING
4. Turn regulator knob fully
counterclockwise to cause
air to bleed off.
5. Attach the hose and tool
to the compressor using the
Euro type quick release cou-
plings on the compressor.
1. The compressor is controlled by a pressure switch. It can be
stopped automatically as the pressure increases to the maximum
and restarted as pressure decreases to the minimum. The rated
pressure has been adjusted during the manufacturing process -
don’t alter it carelessly.
2. As soon as the motor is switched off the compressed air in the
discharge pipe should be released through the drain-cock. This
is a necessary condition before restarting or the motor will be
damaged.
OPERATION AND ADJUSTMENT
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OPERATION AND ADJUSTMENT
3. The output pressure of
compressed air can be regulated by
using the regulating valve. turn the
regulation valve knob clockwise to
increase the pressure.
4. When the compressor needs
to be stopped, set the power
switch to the ‘OFF’ position.
OPERATION AND ADJUSTMENT
5. If the compressor should
overheat, the Thermal Overload
will intervene and shut down the
compressor. Should this happen,
switch OFF the machine by
pushing the STOP/START switch
downwards, and wait for at least
5 minutes before pressing the red
RESET button underneath the air
filter and try to start the compres-
sor again.
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1. Disconnect power source then release all pressure from the sys-
tem before attempting to install, service, relocate or perform any
maintenance.
2. Check compressor often for any visible problems and follow
maintenance procedures each time compressor is used.
3. Pull ring on safety valve and allow it to snap back to normal posi-
tion. Safety valve must be replaced if it cannot be actuated or it
leaks air after ring is released.
4. Turn compressor off and release pressure from system. Drain
moisture from tank by opening drain cock underneath tank.
5. Clean dust and dirt from motor, tank, and airlines and pump
cooling fins while compressor is still OFF.
6. IMPORTANT: Locate unit as far from spraying area, as hose will
allow preventing overspray from clogging filter.
7. Unclip the air filter cover, remove the filter and blow away any
loose dirt. If damaged or badly contaminated, it must be re-
placed.
8. Clean the fins of the compressor cylinder and the cylinder head
to receiver pipe. A clean compressor will work more efficiently.
9. LUBRICATION This is an oilless type compressor requiring no
lubrication.
MAINTENANCE MAINTENANCE
CLEAN THE AIR FILTERS (MONTHLY)
The air filters must be examined month-
ly, more often in dusty conditions:
1. Remove the filter covers from the
compressor.
2. Remove the filter covers from the
filters.
3. Remove the filters from the filter
covers.
4. Clean the sponge and both the
filters cover using a soft brush.If
necessary, the filters can be care-
fully cleaned in warm soapy water.
Rinse and let the filters dry com-
pletely before refitting.
5. Make sure that the filters and filter
covers are replaced into position. If
the filters are damaged, you must
replace them.
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TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE ACTION
Motor unable to run,
running slow or getting
hot
1. Fault in line or insufficient
voltage
2. Power wire too thin or long
3. Fault in pressure switch
4. Fault in motor
5. Sticking of main compres-
sor
1. Check the line
2. Replace the wire
3. Repair or replace
4. Repair or replace
5. Check and repair
Sticking of main com-
pressor
1. Moving parts burnt due to
insufficient oil
2. Moving parts damaged or
stuck by a foreign body
Check crankshaft, bearing,
connecting rod, piston, pis-
ton ring, etc. and replace if
necessary
Shaking or abnormal
noise
1. Connecting part loose
2. Foreign body in the main
compressor
3. Piston knocking the valve
seat
4. Moving parts seriously
worn
1. Check and retighten
2. Check and clean away
3. Replace with thicker
paper gasket
4. Repair or replace
Pressure insufficient
or discharge capacity
decreased
1. Motor running too slow
2. Air filter choked up
3. Leakage of safety valve
4. Leakage of discharge pipe
5. Sealing gasket damaged
6. Valve plate damaged,
stuck or carbon build up
7. Piston ring and cylinder
worn or damaged
1. Check and remedy
2. Clean or replace the
cartridge
3. Check and adjust
4. Check and repair
5. Check and replace
6. Replace and clean
7. Repair or replace
Excessive oil consump-
tion
1. Oil level too high
2. Breather pipe choked up
3. Piston ring and cylinder
worn or damaged
1. Keep the level within
set range
2. Check and clean
3. Repair or replace
THERMAL RESET SWITCH
There may be instances your compressor will overheat.
If it cuts out, this is a safety feature to protect you and your
compressor. Leave this compressor for a good while until you reset it.
If the compressorturns off again on re-set you should not keep
running it as it may be damaged and the system may be unsafe.
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REPLACEMENT PARTS DIAGRAM PARTS LIST
No. Part Qty Part No No Part Qty Part No
1 Bolt M6x25 2 902554 34 M4 Tooth Washer 1 903833
2 Bolt M6x35 2 903451 35 Screw M3x6 2 903834
3 M6 Spring Washer 4 902094 36 M3 Spring Washer 2 903835
4 Cylinder Head 1 901636 37 Nut M3 2 903711
5 Circle 1 903809 38 Capacitor 1 903836
6 Valve Plate Assembly 1 901203 39 M8 Tooth Washer 1 903837
7 Seals 1 903810 40 Discharge Pipe 1 900125
8 Cylinder 1 903811 41 Elbow Connector 1 903838
9 Connection Stud 1 903812 42 Air Filter 1 900011
10 Screw M5x16 2 901444 43 Fan Cover 1 900128
11 Rod Cover 1 903813 44 M8 Washer 2 901263
12 Piston Ring 1 903814 45 Screw M8x12 2 903839
13 Connecting Rod 1 903815 46 Handle 1 903840
14 Bolt M6x16 1 902466 47 Base Board 1 903841
15 M6 Washer 1 902094 48 Bolt M8x25 4 903842
16 Fan 1 903816 49 M8 Washer 4 901263
17 Bolt M4x20 1 903817 50 M8 Flange Nut 1 900520
18 M4 Spring Washer 1 903818 51 6L Tank 1 901282
19 Bearing 6005-2RS 1 903819 52 Absorber 4 901424
20 Pin 1 903820 53 M5 Washer 4 903843
21 Crank 1 903821 54 Bolt M5x25 4 901958
22 Screw M8x35-Left 1 903822 55 Drain Valve 1 900129
23 Crankcase 1 903823 56 Quick Coupler 1 900091
24 Bearing 6024-RS 1 903824 57 Pressure Gauge 1 900122
25 Rotor 1 903825 58 Regulator Valve 1 900094
26 Stator Assembly 1 903826 59 Three Way Connector 1 900132
27 Bearing 6204-RS 1 903827 60 Safety Valve 1 900073
28 Washer 34 1 903828 61 Power Cord 1 903844
29 Motor Bracket 1 903829 62 Pressure Gauge 1 900131
30 Bolt M5x105 4 903830 63 Pressure Switch 1 900136
31 M5 Spring Washer 4 903831 64 Release Pipe 1 900126
32 Screw M4x10 1 903832 65 Checking Valve 1 900061
33 M4 Spring Washer 1 903818
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EC Declaration of Conformity
This is an important document and should be retained
MANUFACTURER’S NAME:
TYPE OF EQUIPMENT:
PART NUMBER:
I, the undersigned, hereby declare that the equipment specied above con-
forms to the above European Communities Directive(s) and Standard(s).
PLACE:
DATE: (Signature)
Robert Wyatt
Company Secretary
Derby, UK
24th JUNE 2017
SGS Engineering (UK) Ltd
SGS Engineering (UK) Ltd
West Side Park
Raynesway
Derby, DE21 7AZ
Air Compressor
SC6H
2014/30/EU Electromagnetic Compatibility Directive
2006/42/EC Machinery Directive
2009/105/EC Simple Pressure Vessel Directive
2000/14/EC Noise Emissions Directive (amended by 2005/88/EC)
2002/95/EC Restriction of Hazardous Substances
EN 55014-1:2006/+A1:2009/+A2:2011
EN 55014-2:1997/A1:2001/+A2:2008
EN61000-3-2:2014 EN61000-3-3:2013
APPLICATION OF EC COUNCIL DIRECTIVES / STANDARD: