3.5.5Wiring Arrangement ………………………………………………………………37
3.6 ColdStartAid ……………………………………………………………………38
4EngineOperation……………………………………………………………………… 39
4.1 Fuel …………………………………………………………………………………39
4.2Lubricating Oil ………………………………………………………………………39
4.3 Coolant ………………………………………………………………………40
4.4EngineStarting ………………………………………………………………………41
4.5 EngineOperationand Stopping ……………………………………………………42
5InspectionandAdjustment ……………………………………………………43
5.1ValveLash ………………………………………………………………………43
5.1.1 InspectionofValveLash ……………………………………………………43
5.1.2AdjustmentofValveLash ……………………………………………………44
5.1.3 Observation ofValveRotation ……………………………………………………45
5.2 InjectionTiming ………………………………………………………………………46
5.2.1 TDCon CompressionStrokeforNo1Piston …………………………………46
5.2.2 Inspection andAdjustmentofFuelInjectionTiming …………………………………46
5.3 InjectionNozzle ………………………………………………………………………48
5.3.1 NozzleOpening PressureTest ………………………………………………………48
5.3.2Disassemblyand Cleaning …………………………………………………49
5.3.3 TipLeakageTest ………………………………………………………………………49
5.3.4SprayQualityTest ………………………………………………………………………50
5.3.5 LeakTestofNozzleCouples ……………………………………………………50
5.4 LubricationSystem ………………………………………………………………………50
5.4.1OilConsumption high ……………………………………………………50
5.4.2 Oil PressureLow ………………………………………………………………………51
5.4.3Oil PressureHigh ………………………………………………………………………52
5.4.4 OilPumpBearing Worn ……………………………………………………52
5.5 Belt Tension ………………………………………………………………………52
6. Maintenance ……………………………………………………53
6.1 MaintenanceWhenNecessary …………………………………53
6.1.1 CleaningCoolingSystem ……………………………………………………53
6.1.2AirFilterService ……………………………………………………54
6.1.3 FuelFilterService ……………………………………………………57
6.2Maintenance Schedule ……………………………………………………59
6.3 DailyMaintenance(Every8Operating Hours) …………………………………60
6.4 Every50 Operating Hours ……………………………………………………61
6.5 Every250Operating Hours ……………………………………………………62
6.6 Every500Operating Hours ……………………………………………………65
6.7 Every1000Operating Hours……………………………………………………66
6.8 Every2000Operating Hours ……………………………………………………66
7Troubleshooting ………………………………………………………………………69
7.1 GeneralRequirementson Troubleshooting ………………………………………………69
7.2 CausesandCorrections …………………………………………………………………69