Sharp AF-06CSL User manual

1
AF-06CSL
S3210AF06CSL/
SERVICE MANUAL
Page
SPECIFICATIONS ................................................................................................................................................ 2
EXTERNAL DIMENSIONS ................................................................................................................................... 3
WIRING DIAGRAM............................................................................................................................................... 3
HOW TO OPERATE ............................................................................................................................................. 4
OPERATION INSTRUCTUINS ............................................................................................................................. 5
INSTALLATIOIN INSTRUCTIONS ......................................................................................................................12
DISASSEMBLING PROCEDURE....................................................................................................................... 14
HOW TO REPAIR REFRIGERATION ................................................................................................................ 18
ELECTRICAL COMPONENT TEST ....................................................................................................................21
MICROCOMPUTER CONTROL SYSTEM ..........................................................................................................22
TROUBLESHOOTING GUIDE ............................................................................................................................26
COOLING LOAD ESTIMATE FORM ...................................................................................................................31
RUNNING CONDITION .......................................................................................................................................33
PACKING AND ACCESSORIES .........................................................................................................................34
REPLACEMENT PARTS LIST ............................................................................................................................35
TABLE OF CONTENTS
AIR CONDITIONER
MODEL
Intheinterestsofuser-safety(Requiredbysafetyregulationsinsome
countries)theset should berestoredtoits original conditionandonly
parts identical to those specified should be used.
AF-06CSL
SHARP CORPORATION This document has been published to be used for after
sales service only.
The contents are subject to change without notice.

2
AF-06CSL
SPECIFICATIONS
Models AF-06CSL
Cooling capacity BTU/h 6000
Moisture removal Pints/h 1.5
ELECTRICAL DATA
Phase Single
Rared frequency Hz 60
Rated voltage Volts 115
Rated current Amps 5.2
Rated input Watts 545
Power factor % 91
EER BTU/Wh 11.0
COMPRESSOR
Type (Hermetically sealed rotary type)
Model, Motor output 39R141AA-04P, 460W
REFRIGERANT SYSTEM
Evaporator Louver fin, Grooved tube, 7mm, Hair pin
Condenser Louver fin, Grooved tube, 7mm, Hair pin
Control O.D. x I.D. x Length x Q'ty(mm) 2.7 x 1.2 x 700 x 1
(Capillary tube)
Refrigerant volume R-22(OZ) 11.8
(Factory change)
NET DIMENSIONS
Width Height Depth inches(mm) 17-23/32(450) x 14-9/16(370) x 14-7/8(378)
Net Weight lbs 48
GROSS DIMENSIONS
Width Height Depth inches(mm) 20-7/8(530) x 18-1/8(460) x 18-3/8(467)
Gross Weight lbs 54
FAN SYSTEM
Indoor side(Evaporator) Centrifugal fan
Outdoor side(Condenser) Propeller fan
Air flow rate(indoor side) CFM High / Med / Low
195 / 175 / 150
OTHERS
Safety devices Compressor: Overload relay
Fan motor: Internal thermal protector
Air filter Polypropylene net
Power cord length ft 6.0
Power plug type 125V, 10A
ELECTRICAL PARTS
Running capacitor 250V-25µF
Fan capacitor 250V-6µF
Thermistor 15kΩat 78˚C
Fan motor OBM-2016K1 (MLA998)
Overload relay B200-130-141E

3
AF-06CSL
WIRING DIAGRAM
Figure W-1
EXTERNAL DIMENSIONS
Figure E-1
17-23/32"
33-7/16" (full opened)
21-21/32" (full closed)
14-7/8"
13-5/8"
1-15/32"
15-11/16"
4-1/8"
GR
OVERLOAD
PROTECTOR
A.C
EARTH
M.C
CONNECTOR
HML
FAN MOTOR
CAPACITOR
250V 6µF
FAN MOTOR
RUNNING
CAPACITOR
250V 25µF
THERMAL
PROTECTOR
BL
BL
BLBK
BK
BK
GY RE OR WH
COMPRESSOR
MOTOR
BK
BL
RE
WH
GR
GY
OR
: BLACK
: BLUE
: RED
: WHITE
: GREEN
: GRAY
: ORANGE
POWER SUPPLY CORD
115V 60Hz
3A 125V
IN
GR MRY CONTROL
BOARD UNIT
NR C1
CN1
BCN2
BCN3
TR
OUT
RIBBED
NON RIBBED
BK
BK
C
R
RE WH
GY
BCN1
CN2
CN3
WH
OR
RE
GY
S
FU1
123654
WIRE COLOR
YELLOW TH1
RY3
RY2
RY1
CNR3
CNR2
CNR1
THERMISTOR
(ROOM TEMP)
8
7
1
3
5
DISPLAY
BOARD
UNIT

4
AF-06CSL
HOWTO OPERATE
1Receiver window for remote
control signal
2Display
3SELECTOR indicator
4SELECTOR pad
5TEMPERATURE setting pad
----Lower temp.
----Raise temp.
6TIMER ON/OFF pad
7TIMER indicator
8ENERGY SAVER pad
9ENERGY SAVER indicator
0POWER ON/OFF pad
qPOWER indicator
34567
8
9
10
11
1
2
PARTS NAMES
UNIT
CONTROL PANEL
1Front Cabinet
2Air Inlet (Indoor Side)
3Horizontal Louvers
4Vertical Louvers
5Air Outlet (Indoor Side)
6Control Panel
7Rear Cabinet
8Air Inlet (Outdoor side)
9Filter (Pull the filter handle
to the right to remove.)
0Filter Handle
qPower Cord
POWER
ON/OFF
F
hr
SELECTOR
TIMER
ON/OFF
ENERGY
SAVER
COOL / FAN TEMP
12
3
4 5 6 7 8 9
10
11

5
AF-06CSL
POWER
ON/OFF
F
hr
SELECTOR
TIMER
ON/OFF
ENERGY
SAVER
COOL / FAN TEMP
POWER
indicator
SELECTOR indicator
POWER ON/OFF pad
---Lower temp.
---Raise temp.
Touch POWER ON/OFF pad.
•The unit is preset at 74°F and HIGH
COOL. Thiswillshowinthedisplaywhen
the power is first turned on.
•POWER indicator and SELECTOR
indicator (COOL) will light.
Toturnofftheunit,touchPOWER
ON/OFF pad again.
•POWER indicator and SELECTOR
indicator will go off.
Touch the TEMPERATURE setting
pad to adjust the temperature
setting.
•Temperature can be set within the range
of 64°F to 86°F.
•Display will change as you touch
the pad.
NOTE:
•The latest temperature setting will be memorized and will appear on the display the next time
the unit is turned on.
•In cases of power outages or when the unit is disconnected; when the power is restored or the
unit is plugged in, the unit and display will return to the preset conditions of 74°F and HIGH
COOL. The unit will not automatically turn back on. The user must touch POWER ON/OFF to
resume opertion.
2
1
During cooling operation
COOLING OPERATION
TO CHANGETEMPERATURE SETTING
HOWTO OPERATE
POWER
ON/OFF
F
hr
SELECTOR
TIMER
ON/OFF
ENERGY
SAVER
COOL / FAN TEMP
TEMPERATURE setting pad

6
AF-06CSL
POWER
ON/OFF
F
hr
SELECTOR
TIMER
ON/OFF
ENERGY
SAVER
COOL / FAN TEMP
SELECTOR indicator
SELECTOR pad
TO CHANGE FAN SPEED AND OPERATION MODE
During operation
TouchSELECTORpadandselectthe
operation mode and fan speed.
•SELECTORindicatoranddisplaywilllight
in order as you touch.
NOTES ON OPERATION MODE:
SELECTOR DISPLAY
HIGH COOL
MED COOL
LOW COOL
HIGH FAN
MED FAN
LOW FAN
•The latest operation mode will be memorized and the selector indicator and display will light
when the unit is turned on.
•In fan only operation, the temperature display will go off.
•When the SELECTOR is changed to fan only operation from cooling operation, it will take 5
seconds for the compressor to stop.
COOL
COOL
COOL
FAN
FAN
FAN
MODE
Cooling operation with high fan speed.
Cooling operation with medium fan speed.
Cooling operation with low fan speed.
Fan only operation with high fan speed.
Fan only operation with medium fan speed.
Fan only operation with low fan speed.
HIGH COOL MED COOL
MED FANLOW FAN
LOW COOL
HIGH FAN

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AF-06CSL
POWER
ON/OFF
F
hr
SELECTOR
TIMER
ON/OFF
ENERGY
SAVER
COOL / FAN TEMP
ENERGY SAVER indicator
ENERGY SAVER pad
ENERGY SAVER
TO CHANGE AIR FLOW DIRECTION
Horizontal louvers
Adjust UP/DOWN air flow
The horizontal louvers are used to adjust the UP / DOWN direction of air flow, and the vertical
louvers are used to adjust the LEFT / RIGHT direction of air flow for uniform and efficient
cooling of the room.
During normal operation, the thermostat automatically controls cooling and the fan runs continuously.
When the ENERGY SAVER is selected, the thermostat automatically controls cooling and the fan
automatically stops when the compressor is not operating. (Fan will stop 30 seconds after the compressor
stops. After the fan stops, the fan is programmed to rotate for approx. 2 minutes to detect room
temperature. This will occur within a 20 min time span.)
2Tocancel,touchENERGYSAVER
pad again.
•ENERGY SAVER indicator will go
off.
NOTE: ENERGY SAVER cannot be set during fan only (HIGH FAN, MED FAN, LOW FAN)
operation.
During cooling operation
1
Adjust LEFT/RIGHT air flow
Lever
Touch ENERGY SAVER pad.
•ENERGY SAVER indicator will light.
Vertical louvers

8
AF-06CSL
POWER
ON/OFF
F
hr
SELECTOR
TIMER
ON/OFF
ENERGY
SAVER
COOL / FAN TEMP
SELECTOR indicator
TIMER ON/OFF pad
TIMER indicator
ONTIMER OPERATION
(If you wish to start the operation
6 hours and 30 minutes later, set
the delay time as shown above.)
1Touch the TIMER ON/OFF pad to set
the delayed start time.
•Thetimesettingwillchangeasyoutouchthe
pad. The display will change as follows;
•The timer will be set, 5 seconds after the
TIMER ON/OFF pad is touched for the last
time.
•SELECTOR indicator and TIMER indicator
will light.
•The time display will count down the
remaining time.
•The unit will start when the set time expires.
The temperature setting will be displayed.
•This unit has a built-in timer that can be programmed to start the unit up to 12 hours in advance. You can
set the timer to start in increments of 30 minutes (0.5 hours) up to 9.5 hours in advance of the start time,
or in 1 hour increments from 10 to 12 hours in advance of the start time.
•The unit will start automatically according to your setting.
NOTES FOR TIMER SETTING AND OPERATION:
•AftersettingtheTIMER,changethetemperatureandfan speedsettingsasshownonpages11
and12. Whenthetemperatureissetinthetimermode, thetemperaturewillshow inthedisplay
for 5 seconds and then return to the time display.
•The last setting used will be memorized and will appear on the display the next time you
operate the unit with the TIMER function.
•If a power failure occurs while the ON or OFF TIMER is set, the TIMER memory will be
cancelled and will not resume even after power is reinstated. The unit will not automatically
start.
•OFF TIMER OPERATION can also be set with the REMOTE CONTROL.
When the unit is not operating
TO CANCEL THE TIMER SETTING
Touch the TIMER ON/OFF pad again after the
timer is set, or press the TIMER ON/OFF pad
until CL(cancel) appears on the display.
0.5h 1.0h 1.5h 10h
Preset(0.5h)
Previous setting
11h12h
CL(cancel)

9
AF-06CSL
POWER
ON/OFF
F
hr
SELECTOR
TIMER
ON/OFF
ENERGY
SAVER
COOL / FAN TEMP
TIMER ON/OFF pad
TIMER indicator
OFFTIMER OPERATION
•This unit has a built-in timer that can be programmed to shut the unit off up to 12 hours in advance. You
can set the timer to stop in increments of 30 minutes (0.5 hours) up to 9.5 hours in advance of the stop
time, or in 1 hour increments from 10 to 12 hours in advance of the stop time.
•The unit will stop automatically according to your setting.
1Touch the TIMER ON/OFF pad to set
the delayed stop time.
•Thetimesettingwillchangeasyoutouchthe
pad. The display will change as follows;
•The timer will be set, 5 seconds after the
TIMER ON/OFF pad is touched for the last
time.
•TIMER indicator will light.
•The time display will count down the
remaining time.
•The unit will stop when the set time expires.
All indicators and displays will go out.
(If you wish to stop the
operation 10 hours later, set
the delay time as shown
above.)
TO CANCEL THE TIMER SETTING
Touch the TIMER ON/OFF pad again after the
timerissetor,presstheTIMERON/OFFpad until
CL(cancel) appears on the display.
When the unit is operating
0.5h 1.0h 1.5h 10h
Preset(0.5h)
Previous setting
11h12h
CL(cancel)

10
AF-06CSL
Remove the battery compartment cover.
Insert the batteries in the compartment,
making sure the and polarities
are properly aligned.
Replace the cover.
INSTALLING BATTERIES
Use two size-AAA (R03) batteries.
Batterycompart-
ment cover
NOTES:
•The battery life is approximately one year with normal use.
•When you replace the batteries, always use two new ones of the same type.
•If the remote control does not operate normally after replacing the batteries, take out the
batteries and replace them again after 30 seconds.
•Ifyouwillnotbeusingtheunitforalongtime,removethebatteriesfromtheremotecontrol.
ATTACHINGTHE REMOTE CONTROL HOOK
•Remove the backing from the remote control hook.
•Attach the hook onto the left side of the unit's front
cabinet.
•Topreventloss,hooktheremotecontrolonthefront
cabinet when not in use. Front Cabinet
Remote control hook
Rear Cabinet
HOWTO USETHE REMOTE CONTROL
Point the remote control towards the unit's re-
ceiver window and press the desired button. A
beep will sound when the unit receives the signal.
•Make sure no objects, such as curtains, block the
receiver window.
•The remote control operates from up to 20 feet (6
meters) away.
•The beep will also sound when each pad on the
control panel is touched.
CAUTION:
•Do not expose the receiver window to direct sunlight. This can adversely affect its operation. In
such case, close the curtains to block the sunlight.
•Use of a fluorescent lamp in the same room may interfere with the transmission of the signal.
•Theunitmaybeaffectedbysignalsemittedfromtheremotecontrolofatelevision,VCRorother
equipment used in the same room.
•Donotleave theremote control exposedto directsunlightor neara heater. Protect the remote
control from moisture and shock which can discolor or damage it.
2
1
3
USINGTHE REMOTE CONTROL