Sharp PJ-TA161 User manual

SHARP SERVICE MANUAL
ELECTRIC FAN
MODEL PJ-TA161
In the interests of user-safety (Required by safety
regulations in some countries) the set should be restore
to its original condition and only parts identical to those
specied should be used.
SHARP CORPORATION
TABLE OF CONTENTS
PARTS IDENTIFICATIONS AND SPECIFIC INFORMATION ................................................
CAUTIONS FOR USE ............................................................................................................
CLEANING AND MAINTENANCE ..........................................................................................
WIRING DIAGRAM AND CIRCUIT DIAGRAM .......................................................................
COMPONENT REPLACEMENT PROCEDURE .....................................................................
TROUBLESHOOTING ............................................................................................................
SERVICE PARTS LIST ...........................................................................................................
Page
2
3
3
4
5 - 6
7
8-10

2
Model
Rated voltage (V)
Rated frequency (Hz)
Power consumption (W)
Blade (mm)
Rated current (A)
Insulation class
Temperature control
Dimensions (W x D x H) (mm)
Weight (kg)
PJ-TA161
220
400
0.21
50
46
B
0.70
464 x 689 x 331
4.1
Front grille
Fixing lock
Spinner fan
Blade
Grille lock nut
Rear grille
Knob switch
Body
Motor bracket
Motor cover
Motor ass’y
Clutch knob
PARTS IDENTIFICATIONS
SPECIFIC INFORMATION

3
CAUTIONS FOR USE
1. Do not disassemble or repair the electric fan by yourself, it may cause troubles such as a re of electric shock.
Consult your nearest dealer.
2. Incase the power cord is broken, it must be replaced by manufacturer or appointed service providers or
equivalent professionals to avoid any damages.
3. Unplug every time before start to clean the parts or when you do not use the electric fan anymore.
4. Do not immerse the electric fan in water or sprinkling water because this could lead or a short circuit or
equipment broken.
5. Do not insert the nger or any objects through the grille while the blade is rotating.
6. Do not spray any vapor or chemicals to the electric fan while the blade is rotating.
7. Plug in tightly in order to avoid the plug to be overheated. This can cause the plastic to be melted, and
conagrated. When unplugging, hold only the plug part; do not pull the cable as this may cause the cable
broken.
8. Do not plug in with the wet hand to prevent any injury from the leaking current.
9. Should not use the electric fan close to curtain, mosquito net or any objects which could be pulled to the
motor, otherwise this may cause accident and damage.
10. Should not use the electric fan at the high temperature place such as placing it close to the stove or the high
humidity place, as the unit might be damaged.
11. Should not place the electric fan on the hot or sloped oor, as the unit might be damaged.
CLEANING AND MAINTENANCE
Blade, Front grille and Rear grille
Wash with sponge and wipe with cloth to dry it.
Body
Wipe with damp cloth using water or mild soapy liquid.
Remark
Do not clean with chemical substance, thinner and kerosene etc, as this might damage the surface and/or
shape of unit.

4
WIRING DIAGRAM
CIRCUIT DIAGRAM
GEAR BOX
MOTOR ASS’Y

5
REMOVE OF GRILLE ASS’Y
REMOVE OF HARD BOARD
REMOVE OF POWER CORD
COMPONENT REPLACEMENT PROCEDURE
1. Unlock the xing lock and pull the front grille.
2. Turn the spinner fan clockwise and remove the blade.
3. Turn the grille lock nut counterclockwise and remove the rear grille.
1. Remove the grille ass’y in accordance with “REMOVE OF GRILLE ASS’Y”.
2. Turn up the unit.
3. Remove 5 screws holding the hard board to the body.
4. Now the hard board is free.
1. Remove hard board in accordance with “REMOVE OF HARD BOARD”.
2. Remove 2 screws holding the piano switch ass’y.
3. Remove the closed terminal and cut the power cord lead wire
from the piano switch ass’y. (See Fig. 3)
4. Now the power cord is free.
Fig. 1
Screw
Fig. 2
Hard board
Screw
Piano switch ass’y
Knob switch
Power cord
Insulation sheet
Body
Detach the xing lock
to unlock.
Front grille
Spinner fan
Blade
Grille lock nut
Fixing lock
Rear grille
Motor ass’y

REMOVE OF MOTOR ASS’Y
1. Remove the grille ass’y in accordance with “REMOVE OF GRILLE ASS’Y”.
2. Remove the hard board and remove closed terminal and cut 3 lead wires from the piano switch ass’y.
3. Remove 3 screws holding the motor bracket.
4. Pull the clutch knob from the motor ass’y and remove the motor cover.
5. Remove screw holding the motor cover.
6. Remove 2 screws holding the link rod to the motor ass’y.
7. Detach the screw holding the motor ass’y to the hinge ass’y and turning axle.
8. Now the motor ass’y is free.
6
Screw
Motor cover
Motor ass’y
Motor bracket
Screw
Turning axle
Link rod
Knuckle shaft
Screw Hinge
Clutch knob
Screw
REMOVE OF PIANO SWITCH ASS’Y
1. Remove the hard board.
2. Cut 4 lead wires from the piano switch ass’y.
3. Remove 2 screws holding to the piano switch ass’y.
4. Remove the piano switch ass’y from the body, detach the knob switch, spring and remove the insulation sheet
from piano switch ass’y.
5. Now the piano switch ass’y is free.
Screw
Piano switch ass’y
Insulation sheet
Knob switch
Spring
Body
Piano switch ass’y
Insulation sheet
White lead wire
Yellow lead wire
Red lead wire
Closed terminal
Cord band
Power cord Body
Gray lead wire
Motor lead wire
Fig. 3
Fig. 4

7
TROUBLESHOOTING
Problem Possible Cause Corrective Action
1. Motor does not operate.
2. Faulty connect the power connector
or switch.
3. Coil stator shock or lack of.
4. Bush friction.
3. Bush loose or friction
1. Faulty gear box .
2. Link rod retaining screws too tight.
1. Hinge spring out of hinge.
2. Faulty hinge spring.
3. Hinge ass’y screw too tight.
1. Bush wear.
1. Contact switch does not touch each
other.
2. Faulty connector lead wire.
2. Bush axis with rust.
5. Fuse deciency.
6. Temp. fuse deciency
Fan does not operate. 1. Connector of power supply cord.
2. Repair.
3. Replace motor or stator parts
4. Repair or replace (Tap the axis).
3. Repair or replace (Tap the axis).
1. Repair or replace the motor.
2. Set correctly.
1. Set correct.
2. Replace hinge spring.
3. Set correct.
1. Replace bush and motor or
motor bush.
1. Clean contact surfaces.
2. Repair the connector.
5. Replace fuse.
6. Replace temp. fuse.
Motor’s noise. 1. Screws hold the bracket loose.
2. Rotor jam with stator.
1. Screws rmly
2. Repair or replace the motor.
Fan does not oscillate.
Tilt the fan does not adjust.
Blade rotation friction.
Some switch button do not switch off.

REF. NO PARTS CODE DESCRIPTION Q’TY PRICE
(FEC)
PRINTING & PACKAGING MATERIAL
1-1 10A102 INSTRUCTION BOOK 1
1-2 10A101 CARTON BOX 1
1-3 10A103 NAME PLATE 1
1-4 10A107 UPPER PAD 1
1-5 10A108A TA PARTITION - A for BASE 1
1-6 10A108B TA PARTITION - B for BLADE 1
1-7 10A108C TA PARTITION - C for GRILLE 1
MECHANICAL PARTS
2-1 10A203DBE GRILLE COVER Beige 1
10A203DDG GRILLE COVER Dark Grey 1
10A203DLG GRILLE COVER Leaf Green 1
10A203DRD GRILLE COVER Red 1
10A203DTQ GRILLE COVER Turquoise 1
10A203DWH GRILLE COVER White 1
2-2 10A301BEASY FRONT GRILLE ASS’Y Beige 1
10A301DGASY FRONT GRILLE ASS’Y Dark Grey 1
10A301LGASY FRONT GRILLE ASS’Y Leaf Green 1
10A301RDASY FRONT GRILLE ASS’Y Red 1
10A301TQASY FRONT GRILLE ASS’Y Turquoise 1
10A301WHASY FRONT GRILLE ASS’Y White 1
2-2-1 10A202BEASY GRILLE RING ASS’Y Beige 1
10A202DGASY GRILLE RING ASS’Y Dark Grey 1
10A202LGASY GRILLE RING ASS’Y Leaf Green 1
10A202RDASY GRILLE RING ASS’Y Red 1
10A202TQASY GRILLE RING ASS’Y Turquoise 1
10A202WHASY GRILLE RING ASS’Y White 1
2-2-2 10A301G FRONT GRILLE Dark Grey 1
10A301W FRONT GRILLE White 1
2-3 10A204 SPINNER FAN 1
2-4 10A209ASY BLADE ASS’Y 1
2-5 10A205 GRILLE LOCK NUT 1
2-6 10A304G REAR GRILLE Dark Grey 1
10A304W REAR GRILLE White 1
2-7 10A206LBE MOTOR BRACKET Beige 1
10A206DDG MOTOR BRACKET Dark Grey 1
10A206DLG MOTOR BRACKET Leaf Green 1
10A206LRD MOTOR BRACKET Red 1
10A206DTQ MOTOR BRACKET Turquoise 1
10A206DWH MOTOR BRACKET White 1
2-8 10A207LBE MOTOR COVER Beige 1
10A207DDG MOTOR COVER Dark Grey 1
10A207DLG MOTOR COVER Leaf Green 1
10A207LRD MOTOR COVER Red 1
10A207DTQ MOTOR COVER Turquoise 1
10A207DWH MOTOR COVER White 1
SERVICE PARTS LIST
8

REF. NO PARTS CODE DESCRIPTION Q’TY PRICE
(FEC)
MECHANICAL PARTS
2-9 10A211LBE CLUTCH KNOB Beige 1
10A211DDG CLUTCH KNOB Dark Grey 1
10A211DLG CLUTCH KNOB Leaf Green 1
10A211LRD CLUTCH KNOB Red 1
10A211DTQ CLUTCH KNOB Turquoise 1
10A211DWH CLUTCH KNOB White 1
2-10 10A213ASY TURNING AXLE ASS’Y 1
2-11 10A212BEASY HINGE ASS’Y Beige 1
10A212DGASY HINGE ASS’Y Dark Grey 1
10A212LGASY HINGE ASS’Y Leaf Green 1
10A212RDASY HINGE ASS’Y Red 1
10A212TQASY HINGE ASS’Y Turquoise 1
10A212WHASY HINGE ASS’Y White 1
2-12 10A201LBE BODY Beige 1
10A201DDG BODY Dark Grey 1
10A201DLG BODY Leaf Green 1
10A201LRD BODY Red 1
10A201DTQ BODY Turquoise 1
10A201DWH BODY White 1
2-13 10A208BEASY KNOB SWITCH ASS’Y Beige 1
10A208DGASY KNOB SWITCH ASS’Y Dark Grey, White 1
10A208LGASY KNOB SWITCH ASS’Y Leaf Green 1
10A208RDASY KNOB SWITCH ASS’Y Red 1
10A208TQASY KNOB SWITCH ASS’Y Turquoise 1
2-13-1 10A208DBE KNOB SWITCH Beige 4
10A208LDG KNOB SWITCH Dark Grey, White 4
10A208LLG KNOB SWITCH Leaf Green 4
10A208DRD KNOB SWITCH Red 4
10A208LTQ KNOB SWITCH Turquoise 4
2-14 10A701 HARD BOARD 1
2-15 10A501 LEG 2
ELECTRIC PARTS
3-1 10A4031 POWER CORD WITH PLUG 1
3-2 10A4021 PIANO SWITCH 1
3-3 10A401ASY MOTOR ASS’Y 1
FIXING PARTS
4-1 250C0510N SCREW M/C B-PH Ni 3/16”*10 for Motor Cover 1
4-2 124C0410 SCREW TAP P-PH+PT Ni M4*10 for Hinge 1
4-3 130C03510L SCREW TAP T-PH+B Ni M3.5*10 (เกลียวซ้าย)for Link Rod + Motor 1
4-4 405H0400 WAVE SPRING WASHER for Link Rod 1
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